CN110207607A - A kind of hoisting machinery malformation detection device - Google Patents

A kind of hoisting machinery malformation detection device Download PDF

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Publication number
CN110207607A
CN110207607A CN201910573896.5A CN201910573896A CN110207607A CN 110207607 A CN110207607 A CN 110207607A CN 201910573896 A CN201910573896 A CN 201910573896A CN 110207607 A CN110207607 A CN 110207607A
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China
Prior art keywords
hoisting machinery
backup pad
pair
hoisting
annular backup
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Pending
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CN201910573896.5A
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Chinese (zh)
Inventor
王勇
李申
李林
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Individual
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Priority to CN201910573896.5A priority Critical patent/CN110207607A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/16Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

The present invention is a kind of hoisting machinery malformation detection device, it is related to hoisting machinery malformation detection field, solves the overweight article of long-time lifting, it is easy to so that hoisting machinery deforms, although still may be used, after a period of time, it is easy to occur dangerous, the problem of heavy articles and the person all can be damaged, can also be damaged to machinery.Technical characteristic includes a pair of tracks, and it is mobile that a pair of track is used for band motion detection device;Moving structure, the moving structure is placed on a pair of track, and the moving structure is used for matching track;Support construction, the support construction are placed on moving structure;Fixed hoisting structure, the fixed hoisting structural arrangement is in support construction;Detection structure, the detection structure are placed in support construction, and the detection structure is for detecting hoisting machinery malformation.The device installation and debugging are simple, and monitoring is accurate in real time, and site environment requires low advantage.

Description

A kind of hoisting machinery malformation detection device
Technical field
The present invention relates to hoisting machinery malformation detection technique field, in particular to a kind of hoisting machinery malformation inspection Survey device.
Background technique
Hoisting operation is a kind of industrial mistake that mechanical equipment or other objects are transported to another place from a place Journey.Most hoisting machineries start vertical after suspender feeding or vertically have horizontal impulse stroke concurrently, after arriving at the destination Unloading, then idle stroke complete a working cycles, then carry out second of handling again to feeding place.In general, crane When tool works, feeding, migration and unloading are successively carried out, and the work of each corresponding mechanism is intermittent.Hoisting machinery is main For carrying work piece, the bulk material of coal, ore, grain etc can be carried by being equipped with after grabbing bucket, and be equipped with capable of hoisting after containing bucket Transport the liquid materials such as molten steel.Some hoisting machineries such as elevator can also be used to manned.In certain use occasions, lifting equipment is still led The Work machine wanted, such as loading and unloading the crane of material at harbour and station is exactly main Work machine.
But sometimes, therefore the overweight article of long-time lifting, it is easy to so that hoisting machinery deforms, although still It may be used, but after a period of time, it is easy to there is danger, can all be damaged to heavy articles and the person are played, Machinery can be damaged, therefore in order to solve this problem, designing a kind of hoisting machinery malformation detection device is very It is necessary to.
Summary of the invention
The invention solves the overweight articles of long-time lifting in the prior art, it is easy to so that hoisting machinery deforms, Although still may be used, after a period of time, it is easy to danger occur, can all be caused to heavy articles and the person are played Injury, the technical issues of also damaging to machinery, provides a kind of hoisting machinery malformation detection device.
In order to solve the above-mentioned technical problem, technical solution of the present invention is specific as follows:
A kind of hoisting machinery malformation detection device, comprising:
A pair of tracks, it is mobile that a pair of track is used for band motion detection device;
Moving structure, the moving structure is placed on a pair of track, and the moving structure is used for matching track;
Support construction, the support construction are placed on moving structure;
Fixed hoisting structure, the fixed hoisting structural arrangement is in support construction;
Detection structure, the detection structure are placed in support construction, and the detection structure is for detecting hoisting machinery Malformation;
Alarm structure, the alarm structure are placed in detection structure, and the alarm structure is used in detection crane It alarms when tool malformation;
Control structure, the control structure are placed in support construction.
The moving structure includes: two pairs of moving trolleys and four pairs of limit plates;
Each pair of moving trolley is placed on corresponding track, and each pair of limit plate is placed in corresponding movement On trolley.
The support construction includes: two pairs of support rods and annular backup pad;
Each support rod is placed in corresponding moving trolley, and the annular backup pad is placed in two pairs of branch On strut.
The fixed hoisting structure includes: a pair of of slideway, lifting trolley, two pairs of automatically controlled push rods and two pairs of Elastic buckles;
A pair of slideway is placed on annular backup pad, and the lifting trolley is placed on a pair of slideway, described Two pairs of rectangular recess are offered on annular backup pad, each automatically controlled push rod is placed in corresponding rectangular recess, each The Elastic buckle is placed on corresponding automatically controlled push rod, offers two pairs of elastic necks on the lifting trolley.
The detection structure include: the second fixed frame, horizontal laser light transmitter, first laser receiver, three reflecting mirrors, Third fixed frame, vertical laser emitter and second laser receiver;
Second fixed frame is placed on annular backup pad, and the horizontal laser light transmitter is placed in annular backup pad On, the first laser receiver is placed on annular backup pad, and three reflecting mirrors are placed on annular backup pad, described Third fixed frame is placed on annular backup pad, and the vertical laser emitter is placed in third fixed frame, and described second swashs Optical receiver is placed in one of them described moving trolley.
The alarm structure includes: the first perceptron, the second perceptron, fixed plate, loudspeaker and warning light;
First perceptron is placed on first laser receiver, and second perceptron is placed in second laser reception On device, the fixed plate is placed on annular backup pad, and the loudspeaker is placed in fixed plate, and the warning light is placed in solid On fixed board.
The control structure includes: controller and battery;
The controller is placed on annular backup pad, and the battery is placed on annular backup pad.
The present invention has the following beneficial effects:
The device can preferably detect hoisting machinery structure, can be effectively in hoisting machinery malformation It alarms, avoids dangerous generation, structure is relatively easy, uses enhanced convenience, reduce unnecessary trouble, The device is used for all kinds of hoisting machineries, in the hoisting machinery course of work, monitors hoisting machinery malformation in real time, when deformation is super When crossing predetermined value, instrument issues sound-light alarm, and operator is prompted to stop operation hoisting machinery.Guarantee that hoisting machinery uses peace Entirely.The device installation and debugging are simple, and monitoring is accurate in real time, and site environment requires low advantage.
Detailed description of the invention
Invention is further described in detail with reference to the accompanying drawings and detailed description.
Fig. 1 is a kind of structural schematic diagram of hoisting machinery malformation detection device of the invention;
Fig. 2 is a kind of main view of hoisting machinery malformation detection device of the invention;
Fig. 3 is a kind of side view of hoisting machinery malformation detection device of the invention;
Fig. 4 is a kind of top view of hoisting machinery malformation detection device of the invention;
Fig. 5 is the partial schematic diagram of fixed hoisting structure of the invention.
Appended drawing reference in figure indicates are as follows:
1, track;2, moving trolley;3, limit plate;4, support rod;5, annular backup pad;6, slideway;7, trolley is lifted by crane;8, Automatically controlled push rod;9, Elastic buckle;10, the second fixed frame;11, horizontal laser light transmitter;12, first laser receiver;13, it reflects Mirror;14, third fixed frame;15, vertical laser emitter;16, second laser receiver;17, the first perceptron;18, the second sense Know device;19, fixed plate;20, loudspeaker;21, warning light;22, controller;23, battery.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-5, a kind of hoisting machinery malformation detection device, comprising: a pair of tracks 1, a pair of tracks 1 are used for Band motion detection device is mobile;Moving structure, moving structure are placed in a pair of tracks 1, and moving structure is used for matching track 1; Support construction, support construction are placed on moving structure;Fixed hoisting structure, fixed hoisting structural arrangement is in support construction; Detection structure, detection structure are placed in support construction, and detection structure is for detecting hoisting machinery malformation;Alarm knot Structure, alarm structure are placed in detection structure, and alarm structure when detecting hoisting machinery malformation for alarming;Control Structure processed, control structure are placed in support construction.
Moving structure includes: two pairs of moving trolleys 2 and four pairs of limit plates 3;Each pair of moving trolley 2 is placed in corresponding On track 1, each pair of limit plate 3 is placed in corresponding moving trolley 2, and the limit plate 3 is for limiting.
Support construction includes: two pairs of support rods 4 and annular backup pad 5;Each support rod 4 is placed in corresponding movement On trolley 2, which is used to support, and annular backup pad 5 is placed on two pairs of support rods 4, and the annular backup pad 5 is for branch Support.
Fixed hoisting structure includes: a pair of of slideway 6,7, two pairs of trolley automatically controlled push rods 8 of lifting and two pairs of Elastic buckles 9; A pair of of slideway 6 is placed on annular backup pad 5, and lifting trolley 7 is placed on a pair of of slideway 6, offers two on annular backup pad 5 To rectangular recess, each automatically controlled push rod 8 is placed in corresponding rectangular recess, and each Elastic buckle 9 is placed in corresponding On automatically controlled push rod 8, lifts by crane and offer two pairs of elastic necks on trolley 7.
Detection structure includes: the second fixed frame 10, horizontal laser light transmitter 11, first laser receiver 12, three reflections Mirror 13, third fixed frame 14, vertical laser emitter 15 and second laser receiver 16;Second fixed frame 10 is placed in annular In support plate 5, second fixed frame 10 is for fixing, and horizontal laser light transmitter 11 is placed on annular backup pad 5, first laser Receiver 12 is placed on annular backup pad 5, and three reflecting mirrors 13 are placed on annular backup pad 5, and third fixed frame 14 disposes In on annular backup pad 5, for fixing, vertical laser emitter 15 is placed in third fixed frame 14 third fixed frame 14, Second laser receiver 16 is placed in one of moving trolley 2.
Alarm structure includes: the first perceptron 17, the second perceptron 18, fixed plate 19, loudspeaker 20 and warning light 21; First perceptron 17 is placed on first laser receiver 12, and the second perceptron 18 is placed on second laser receiver 16, Gu Fixed board 19 is placed on annular backup pad 5, and loudspeaker 20 is placed in fixed plate 19, and warning light 21 is placed in fixed plate 19.
Control structure includes: controller 22 and battery 23;Controller 22 is placed on annular backup pad 5, battery 23 are placed on annular backup pad 5.
Working principle:
Excessive hoisting machinery malformation is the premise for causing hoisting machinery to topple, this instrument passes through laser reflection principle, Emit laser beam by vertical and horizontal, after reflection point is installed at each position, receives laser position.When laser spot is beyond permission When range, sound-light alarm is issued, operator is reminded to stop.This system does not take the mode for being automatically stopped hoisting machinery, because hanging Unexpected arrestment operation will cause equipment and topple when transporting weight.Firstly, opening controller 22, battery 23 starts to provide dynamic Power, at this moment, starting lifting trolley 7 allows lifting trolley 7 to be moved along slideway 6, is moved to suitable position, starts automatically controlled push away Bar 8, automatically controlled push rod 8 eject Elastic buckle 9, by the lifting lock of trolley 7 in 6 middle position of slideway, then start the second fixed frame Horizontal laser light transmitter 11 on 10, laser start to practice shooting, and laser passes through the refraction of reflecting mirror 13, beat in first laser receiver On 12, starting the vertical laser emitter 15 in third fixed frame 14, laser is beaten on second laser receiver 16, so then Undeformed for hoisting machinery structure, after the laser that horizontal laser light transmitter 11 emits, laser is not got to by reflecting mirror 13 When in 12 specified range of first laser receiver, situation is fed back to controller 22 by the starting of the first perceptron 17, and controller 22 is controlled Loudspeaker 20 and warning light 21 processed are alarmed, and equally, vertical laser emitter 15 is beaten less than on second laser receiver 16 Specified range in when, situation will be fed back to controller 22 by the starting of the second perceptron 18, controller 22 control loudspeaker 20 with And warning light 21 is alarmed, this system can be widely used on the various lifting equipments of various working environments, remind operation in real time It is safe to guarantee that hoisting machinery uses for personnel equipment's deformation condition, and 12, three reflecting mirrors 13 of first laser receiver are installed in ring 5 upper surface edge of shape support plate;
Embodiment one: German SP Status Pro can be used in horizontal laser light transmitter 11 and vertical laser emitter 15 Original-pack certified products T250, T330 laser emitter;
Embodiment two: ceramic package silicon photocell sense can be used in first laser receiver 12 and second laser receiver 16 Smooth surface 10*10 sensor laser pickoff silicon photoelectric diode 2DU10;
Embodiment three: laser target shooting range is measured by undeformed hoisting machinery structure, carries out unloaded survey first Fixed, by laser target shooting, laser is beaten at 16 center of first laser receiver 12 and second laser receiver, is then expired Measurement is carried, hoisting machinery is fully loaded, the limit operation of each amplitude is then carried out, while carrying out real-time laser target shooting, thus To an effective measurement range, when to hoisting machinery structure measurement, laser is got within the scope of this, then not will call the police;
Example IV: when installation, the angle of reflecting mirror 13 is 45 °, vertical laser emitter 15 and second laser receiver 16 be plumbness;
Embodiment five: such as goliath crane tool can be installed directly in the girder upper surface edge of goliath crane tool Detection structure, in the driving indoor location alarm structure and control structure of goliath crane tool, so that driver can be timely It was found that hoisting machinery deforms;
Embodiment six: such as bridge type hoisting machinery can install horizontal laser light hair directly on the girder of bridge type hoisting machinery Emitter 11, first laser receiver 12, three reflecting mirrors 13, alarm structure and control structures, do not need to install vertical laser Transmitter 15 and second laser receiver 16,12, three horizontal laser light transmitter 11, first laser receiver reflecting mirrors 13 are installed In the girder upper surface edge of bridge type hoisting machinery, alarm structure and control structure are mounted in driver's cabin, so that driving Member can timely have found that hoisting machinery deforms;
Embodiment seven: such as wireless control hoisting machinery can install alarm knot on wireless control hoisting machinery controller Structure and control structure, so that operator can timely have found that hoisting machinery deforms.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (7)

1. a kind of hoisting machinery malformation detection device characterized by comprising
A pair of tracks (1), it is mobile that a pair of track (1) is used for band motion detection device;
Moving structure, the moving structure is placed on a pair of track (1), and the moving structure is used for matching track (1);
Support construction, the support construction are placed on moving structure;
Fixed hoisting structure, the fixed hoisting structural arrangement is in support construction;
Detection structure, the detection structure are placed in support construction, and the detection structure is for detecting hoisting machinery structure Deformation;
Alarm structure, the alarm structure are placed in detection structure, and the alarm structure is used in detection hoisting machinery knot Structure is alarmed when deforming;
Control structure, the control structure are placed in support construction.
2. a kind of hoisting machinery malformation detection device according to claim 1, which is characterized in that the moving structure It include: two pairs of moving trolleys (2) and four pairs of limit plates (3);
Each pair of moving trolley (2) is placed on corresponding track (1), and each pair of limit plate (3) is placed in corresponding Moving trolley (2) on.
3. a kind of hoisting machinery malformation detection device according to claim 2, which is characterized in that the support construction It include: two pairs of support rods (4) and annular backup pad (5);
Each support rod (4) is placed on corresponding moving trolley (2), and the annular backup pad (5) is placed in two pairs On the support rod (4).
4. a kind of hoisting machinery malformation detection device according to claim 3, which is characterized in that the fixed hoisting Structure includes: a pair of of slideway (6), lifting trolley (7), two pairs of automatically controlled push rods (8) and two pairs of Elastic buckles (9);
A pair of slideway (6) is placed on annular backup pad (5), and the lifting trolley (7) is placed in a pair of slideway (6) On, two pairs of rectangular recess are offered on the annular backup pad (5), each automatically controlled push rod (8) is placed in corresponding square In connected in star, each Elastic buckle (9) is placed on corresponding automatically controlled push rod (8), is opened up on the lifting trolley (7) There are two pairs of elastic necks.
5. a kind of hoisting machinery malformation detection device according to claim 3, which is characterized in that the detection structure It include: the second fixed frame (10), horizontal laser light transmitter (11), first laser receiver (12), three reflecting mirrors (13), thirds Fixed frame (14), vertical laser emitter (15) and second laser receiver (16);
Second fixed frame (10) is placed on annular backup pad (5), and the horizontal laser light transmitter (11) is placed in annular In support plate (5), the first laser receiver (12) is placed on annular backup pad (5), three reflecting mirror (13) peaces It is placed on annular backup pad (5), the third fixed frame (14) is placed on annular backup pad (5), the vertical Laser emission Device (15) is placed on third fixed frame (14), and the second laser receiver (16) is placed in one of them described moving trolley (2) on.
6. a kind of hoisting machinery malformation detection device according to claim 5, which is characterized in that the alarm structure It include: the first perceptron (17), the second perceptron (18), fixed plate (19), loudspeaker (20) and warning light (21);
First perceptron (17) is placed on first laser receiver (12), and second perceptron (18) is placed in second On laser pickoff (16), the fixed plate (19) is placed on annular backup pad (5), and the loudspeaker (20) is placed in fixation On plate (19), the warning light (21) is placed on fixed plate (19).
7. a kind of hoisting machinery malformation detection device according to claim 3, which is characterized in that the control structure It include: controller (22) and battery (23);
The controller (22) is placed on annular backup pad (5), and the battery (23) is placed on annular backup pad (5).
CN201910573896.5A 2019-06-28 2019-06-28 A kind of hoisting machinery malformation detection device Pending CN110207607A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116007571A (en) * 2023-02-15 2023-04-25 滨州市特种设备检验研究院 Crane girder deformation detection device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101245997A (en) * 2008-03-27 2008-08-20 武汉科技大学 Device for detecting upper arch deformation curve of crane main girder
CN101592473A (en) * 2009-06-19 2009-12-02 济南蓝动激光技术有限公司 Laser measuring instrument for railway work lifting and lining path
CN204454308U (en) * 2015-02-11 2015-07-08 张诗山 Novel tower crane monitoring system
CN208200179U (en) * 2018-05-23 2018-12-07 四川庞源机械工程有限公司 A kind of anti-collision protection device of crane
CN109484977A (en) * 2018-12-25 2019-03-19 河南工学院 A kind of micro- deformation detecting device of double girder crane trolley
CN109879169A (en) * 2019-01-08 2019-06-14 上海海事大学 Crane runway detects trolley
CN209877900U (en) * 2019-06-28 2019-12-31 王勇 Hoisting machinery structure deformation detection device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101245997A (en) * 2008-03-27 2008-08-20 武汉科技大学 Device for detecting upper arch deformation curve of crane main girder
CN101592473A (en) * 2009-06-19 2009-12-02 济南蓝动激光技术有限公司 Laser measuring instrument for railway work lifting and lining path
CN204454308U (en) * 2015-02-11 2015-07-08 张诗山 Novel tower crane monitoring system
CN208200179U (en) * 2018-05-23 2018-12-07 四川庞源机械工程有限公司 A kind of anti-collision protection device of crane
CN109484977A (en) * 2018-12-25 2019-03-19 河南工学院 A kind of micro- deformation detecting device of double girder crane trolley
CN109879169A (en) * 2019-01-08 2019-06-14 上海海事大学 Crane runway detects trolley
CN209877900U (en) * 2019-06-28 2019-12-31 王勇 Hoisting machinery structure deformation detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116007571A (en) * 2023-02-15 2023-04-25 滨州市特种设备检验研究院 Crane girder deformation detection device

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