CN110207246B - Module combined heat-preserving heating pipe type heating device and preparation method thereof - Google Patents
Module combined heat-preserving heating pipe type heating device and preparation method thereof Download PDFInfo
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- CN110207246B CN110207246B CN201910546437.8A CN201910546437A CN110207246B CN 110207246 B CN110207246 B CN 110207246B CN 201910546437 A CN201910546437 A CN 201910546437A CN 110207246 B CN110207246 B CN 110207246B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 214
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 175
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 90
- 239000010453 quartz Substances 0.000 claims abstract description 88
- 230000002093 peripheral effect Effects 0.000 claims abstract description 24
- 238000004321 preservation Methods 0.000 claims description 67
- 238000005192 partition Methods 0.000 claims description 56
- 210000001503 joint Anatomy 0.000 claims description 41
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 3
- 239000012774 insulation material Substances 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 10
- 238000009998 heat setting Methods 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 6
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/04—Electric heating systems using electric heating of heat-transfer fluid in separate units of the system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2250/00—Electrical heat generating means
- F24H2250/02—Resistances
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Steam Or Hot-Water Central Heating Systems (AREA)
- Central Heating Systems (AREA)
Abstract
The invention belongs to a module combined heat-preserving heating pipe type heating device and a preparation method thereof, wherein the heating pipe heat-preserving device is used for preserving heat of a heating pipe and consists of a heat-preserving sleeve and a heat-preserving layer positioned between the heat-preserving sleeve and the peripheral wall of a quartz heating pipe, and the heating module device is used for forming a heating pipe heat-supplying unit; the cabinet body is used for combining the heating module devices and arranging the electric appliances, and the volume of the cabinet body is matched with the number of the combined heating module devices. The invention can conveniently wrap the heat insulation material on the peripheral wall of the quartz heating pipe and change the hot water supply amount according to the change of the hot water supply area of a user, and has the advantages of simple structure, convenient assembly, time and labor saving, good use effect and high heat utilization rate.
Description
Technical Field
The invention belongs to a module combined heat-preserving heating pipe type heating device and a preparation method thereof.
Background
At present, the quartz heating pipe is mainly used for heating water flowing through the quartz heating pipe, as disclosed in Chinese patent publication No. CN205666969U, and the structure is that both ends of the quartz pipe are provided with heat-resistant plastic pipe orifice envelopes, the heat-resistant plastic pipe orifice envelopes are connected with the ends of the quartz pipe at the corresponding ends through silica gel sealing rings, the peripheral wall of the quartz pipe is provided with a semiconductor conductive film layer, the upper end, the middle part and the lower end of the semiconductor conductive film layer on the peripheral wall of the quartz pipe are respectively provided with a conductive ring, and lead joints are arranged on each conductive ring to form the quartz heating pipe, and a water heating channel is arranged in the quartz heating pipe. The structure is silent, the energy consumption is low, and the water flowing in the heating channel is heated. However, as the heat preservation device is not arranged outside the quartz heating pipe, the heat generated by the semiconductor conductive film layer is easy to be dissipated to the outside of the air, and the heat absorption of water flow in the quartz heating pipe is not facilitated, so that the heat utilization rate is low, and if the quartz heating pipe is wrapped with heat preservation materials, the wrapping is difficult, and the wrapping is time-consuming and labor-consuming.
On the other hand, the heating equipment made of the quartz heating pipes is formed at one step in a factory, the heating area is fixed, the hot water supply quantity cannot be changed according to the change of the heating area of a user, for example, the number of the quartz heating pipes in the heating equipment needs to be increased when the heating area of the user is large, the number of the quartz heating pipes in the heating equipment needs to be reduced when the heating area of the user is small, the requirement cannot be met at present, the hot water supply quantity cannot be changed according to the change of the heating area of the user, and therefore the use of the user is affected, and the energy heat utilization rate is low.
Disclosure of Invention
The invention aims to design a module combined heat-preserving heating pipe type heating device and a preparation method thereof, which can conveniently pack heat-preserving materials on the peripheral wall of a quartz heating pipe and change the hot water supply quantity according to the change of the hot water supply area of a user.
Therefore, the invention relates to a module combined heat-preserving heating pipe type heating device, which comprises a cabinet body and a quartz heating pipe, wherein:
Heating pipe heat preservation device: the heating pipe is used for heat preservation of the heating pipe. The heat preservation device consists of a heat preservation sleeve and a heat preservation layer positioned between the heat preservation sleeve and the peripheral wall of the quartz heating pipe. The heat preservation sleeve is formed by mutually buckling a first shell and a second shell. The first shell and the second shell are respectively semicircular shells. The two ends of the first shell and the second shell are provided with outer convex edge parts corresponding to the pipe orifice sealing sleeve parts at the two ends of the quartz heating pipe. One side of the first shell is provided with hinge clamping lugs at intervals, and the other side of the first shell is provided with connecting lugs at intervals. One side of the second shell is provided with hinge ring lugs corresponding to the hinge clamping lugs at intervals, and the hinge ring lugs are provided with strip-shaped holes for clamping the corresponding hinge clamping lugs. The other side of the second shell is provided with a connecting lug at intervals, and the lead joints of the corresponding conductive rings on the side of the first shell and the side of the second shell provided with the connecting lug are provided with power connection notches. The connecting lug is provided with a bolt hole.
Heating module device: for forming a heating pipe heating unit. Two ends of two hot water pipes which are arranged side by side at intervals are mutually communicated through two upper through pipes to form a rectangular upper circulating water channel, and a hot water outlet is arranged at one side of the upper end of the upper circulating water channel. Two ends of two cold water pipes arranged side by side at intervals are mutually communicated through two lower through pipes to form a rectangular sewer, and one side of the sewer is provided with a cold water inlet. The upper ends of the four support columns are respectively fixed with the four corners of the lower end of the upper circulating water channel into a whole, and the lower ends of the four support columns are respectively fixed with the four corners of the upper end of the lower circulating water channel into a whole. The lower end surfaces of the two hot water pipes positioned between the supporting upright posts are provided with butt joint pipes of the hot water pipes at intervals. The upper end surfaces of the two cold water pipes positioned between the supporting upright posts are provided with butt joint pipes of the cold water pipes at intervals. The plurality of quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side. The water outlet pipe at the upper end of each quartz heating pipe is connected with the butt joint pipe of the hot water pipe through an oil joint, and the water inlet pipe at the lower end of each quartz heating pipe is connected with the butt joint pipe of the cold water pipe through an oil joint.
The cabinet body is used for heating the combination of the module devices and the electrical appliance. The volume of the cabinet is adapted to the number of combined heating module arrangements. The space in the cabinet body is divided into a heat-setting unit chamber at one side and an electric appliance chamber at the other side by a longitudinal partition plate. The front end surfaces of the heating unit chamber and the electric appliance chamber are respectively provided with a cabinet door. Or the space in the cabinet body is divided into a heat-placing unit chamber at one side and an electric appliance chamber at the other side by a longitudinal partition plate. The front end surfaces of the heating unit chamber and the electric appliance chamber are respectively provided with a cabinet door. The indoor space of the heat-placing unit is divided into an upper heat-placing unit chamber, a middle heat-placing unit chamber and a lower heat-placing unit chamber which are distributed up and down by the first partition plate and the second partition plate. The heating module devices in the heat-placing unit chambers are respectively fixed with the first partition plate and the second partition plate by screws. The hot water outlets on the heating module devices in the heating unit chambers are correspondingly arranged on the same side, the hot water parallel pipes are sequentially connected in parallel with the hot water outlets of the heating module devices in each heating unit chamber and sequentially penetrate through the first partition plate, the second partition plate and the upper end face of the cabinet body of the corresponding part, and the outlets of the hot water parallel pipes are positioned outside the upper end face of the cabinet body. The cold water parallel pipe is sequentially connected in parallel with the water inlet pipe orifice of each heating module device in each heating unit chamber and sequentially penetrates through the first partition plate, the second partition plate and the cabinet body of the corresponding part, and the output port of the cold water parallel pipe is positioned outside the side end face of the cabinet body.
The insulation layer is made of mineral cotton, rock wool or aluminum silicate cotton, and the thickness of the insulation layer is 5-10 mm. The outer side surface of the heat preservation layer is provided with a layer of reflective aluminum film. The cross sections of the two hot water pipes, the two cold water pipes, the upper through pipe and the lower through pipe are rectangular. The length of the four supporting columns is the same, and the length of each supporting column is greater than that of the quartz heating pipe. The cross section of the supporting upright post is rectangular. The four corners of the lower end surface of the sewer are provided with cabinet body connecting pieces, and screw holes are arranged on the cabinet body connecting pieces.
The preparation method of the invention comprises the following steps:
(1) And respectively preparing a heating pipe heat preservation device, a heating module device and a cabinet body.
(2) And wrapping the heat preservation layer on the peripheral walls of the pipe orifice envelopes at the upper end and the lower end and the quartz heating pipe. And aligning each notch groove of the heat preservation layer with a lead joint arranged on the conductive ring at the peripheral wall of the quartz heating pipe at the corresponding part, wherein each lead joint is positioned in the notch groove at the corresponding part. And then the first shell and the second shell are buckled and sealed on the outer side surface of the heat insulation layer reflective aluminum film. The hinge clamping lugs on the first shell are penetrated and clamped into the strip-shaped holes on the hinge ring lugs at the corresponding positions of the second shell, and the power connection notches on the first shell and the second shell after being buckled are aligned with the notch grooves of the corresponding parts on the heat preservation layer, so that the lead connectors are exposed. After aligning each connecting lug on the first shell and the second shell, each bolt is used for penetrating through the bolt hole on each connecting lug and pressing each connecting lug by using the fixing nut, so that the heat preservation sleeve seals the heat preservation layer to be wrapped on the pipe orifice envelopes at the upper end and the lower end and the peripheral wall of the quartz heating pipe, and the heat preservation of one quartz heating pipe is completed.
(3) The quartz heating pipes with the heat preservation sleeves are respectively arranged in a heating module frame consisting of an upper circulating water channel, a lower circulating water channel and four supporting upright posts. The lower end surfaces of the two hot water pipes positioned between the support upright posts are provided with butt joint pipes of the hot water pipes at intervals, and the upper end surfaces of the two cold water pipes positioned between the support upright posts are provided with butt joint pipes of the cold water pipes at intervals. The plurality of quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side. The water outlet pipe at the upper end of each quartz heating pipe is connected with the butt joint pipe of the hot water pipe through an oil joint, and the water inlet pipe at the lower end of each quartz heating pipe is connected with the butt joint pipe of the cold water pipe through an oil joint.
(4) According to the heating area of the user, the cabinet bodies with different numbers of heating module devices are selected and used, and the electrical components of the electrical chambers connected with the cabinet bodies are prepared. The heat-setting unit chambers can be arranged up and down, or arranged front and back side by side, or arranged up and down, front and back side by side, and are set according to the heat supply area change of a user.
(5) And assembling the heating module device in the cabinet body according to the heating area of the user on the user site. The heating module devices in the heat-placing unit chambers are respectively fixed with the first partition plate and the second partition plate by screws. The hot water outlets on the heating module devices in the heating unit chambers are correspondingly arranged on the same sides. The hot water parallel pipes are sequentially connected in parallel with the hot water outlets of the heating module devices in each heating unit chamber and sequentially pass through the first partition plate, the second partition plate and the upper end face of the cabinet body of the corresponding part, and the output ports of the hot water parallel pipes are positioned outside the upper end face of the cabinet body. The cold water parallel pipe is sequentially connected in parallel with the water inlet pipe orifice of each heating module device in each heating unit chamber and sequentially penetrates through the first partition plate, the second partition plate and the cabinet body of the corresponding part, and the output port of the cold water parallel pipe is positioned outside the side end face of the cabinet body.
(6) The outlet of the hot water parallel pipe is communicated with the hot water inlet of the user radiator through a conduit, and the water inlet of the cold water parallel pipe is communicated with the water return port of the user radiator through a conduit and a water pump.
(7) A circuit for connecting the quartz heating tube and the electric element of the electric room, and a user heating circuit. The steps (5) and (7) can be finished in the factory.
The above structure and method achieve the object of the present invention.
The invention can conveniently wrap the heat insulation material on the peripheral wall of the quartz heating pipe and change the hot water supply amount according to the change of the hot water supply area of a user, and has the advantages of simple structure, convenient assembly, time and labor saving, good use effect and high heat utilization rate.
The heat preservation sleeve and the heat preservation layer positioned between the heat preservation sleeve and the peripheral wall of the quartz heating pipe can effectively preserve heat outside the quartz heating pipe, can prevent heat generated by the conductive film layer from radiating outwards into air, and is time-saving and labor-saving in wrapping. The invention forms a module frame of a heat supply module device by the upper and lower circulating water channels and four supporting columns, and a plurality of quartz heating pipes are arranged in the module frame to form the heat supply module device, and the quantity of the heat supply module devices in the cabinet body can be changed according to the change of the heat supply area of a user, thereby achieving the purpose of changing the heat supply water quantity according to the change of the heat supply area of the user.
Drawings
Fig. 1 is a schematic structural diagram of a thermal insulation sleeve according to the present invention.
Fig. 2 is a schematic view of the structure of the heat insulation layer of the present invention.
Fig. 3 is a schematic structural view of the use state of the insulation sleeve according to the present invention.
Fig. 4 is a schematic structural view of a heating module device according to the present invention.
Fig. 5 is a schematic view of a rear side perspective of the heating module apparatus of the present invention.
Fig. 6 is a schematic diagram of a distribution structure of a heating module device in a cabinet according to the present invention.
Fig. 7 is a schematic diagram of a distribution structure of a heating module device in another cabinet according to the present invention.
Detailed description of the preferred embodiments
As shown in fig. 1 to 7, a module combination heat preservation heating pipe type heating apparatus includes a heat preservation device, a heating module device, a cabinet body, a quartz heating pipe, a bolt 16 and a fixing nut 17, wherein:
As shown in fig. 1 to 3, the heat preservation device: the heating pipe is used for heat preservation of the heating pipe. The heat preservation device consists of a heat preservation sleeve and a heat preservation layer 19 positioned between the heat preservation sleeve and the peripheral wall of the quartz heating pipe. The heat preservation sleeve is formed by buckling a first shell 2 and a second shell 4. The first shell and the second shell are respectively semicircular shells. The two ends of the first shell and the second shell are provided with outer convex edge parts 8 corresponding to the pipe orifice envelopes 24 at the two ends of the quartz heating pipe, so as to conveniently wrap the pipe orifice envelopes and the quartz heating pipe. The quartz heating tube comprises a quartz tube and a semiconductor conductive film layer.
One side of the first shell is provided with hinge clamping lugs 7 at intervals, and the other side of the first shell is provided with connecting lugs 6 at intervals. One side of the second shell corresponds to the hinge clamping lug and is provided with a hinge ring lug 3 at a spacing distance, the hinge ring lug is provided with a strip-shaped hole 5 for clamping the corresponding hinge clamping lug in, and the other side of the second shell is provided with a connecting lug at a spacing distance. The side edges of the first shell and the second shell provided with the connecting lugs are provided with power connection notches 9 corresponding to the lead joints of the conductive rings. The connecting lug is provided with a bolt hole 1.
A notch groove 192 is arranged at one side of the heat preservation layer corresponding to the power connection notch. The outer side surface of the heat preservation layer is provided with a layer of reflective aluminum film 191 so as to conveniently reflect heat emitted by the film layer to the quartz heating pipe and preserve heat, the reflective aluminum film is a product sold in the market, and the reflective aluminum film and the outer side surface of the heat preservation layer are integrated by gluing. The reflective aluminum film can be replaced by a thermal insulation aluminum plastic composite aluminum-plated adhesive tape which is a product sold in the market. The heat preservation layer is made of mineral cotton, rock cotton or aluminum silicate cotton. The thickness of the heat preservation layer is 5-10 mm. The heat-resistant plastic for the heat-insulating sleeve is made of polyethylene, POB and the like.
FIG. 3 is a schematic diagram of a connection structure of a quartz heating tube in the heating module device.
The two ends of the quartz heating tube 22 are provided with tube mouth envelopes 24 made of heat-resistant plastic, and the tube mouth envelopes are connected with the ends of the quartz tube at the corresponding ends through silica gel sealing rings 21. The middle part of the pipe orifice envelope at the lower end is provided with a water inlet pipe 23 communicated with the inner bottom surface of the quartz pipe, and the water inlet pipe is communicated with a cold water pipe 26 through an oil joint and a butt joint pipe 25 of the cold water pipe. Namely, the outer periphery of one end of the butt joint pipe of the cold water pipe is welded with the periphery of the cold water pipe hole of the corresponding part into a whole, and the other end of the butt joint pipe of the cold water pipe is in butt joint communication with the water inlet pipe through an oil free joint.
Similarly, the middle part of the pipe orifice envelope at the upper end is provided with a water outlet pipe 13 communicated with the inner top surface of the quartz pipe, the water outlet pipe is communicated with the inside of the hot water pipe 10 through an oil free joint 12 and a butt joint pipe 11 of the hot water pipe, namely, the outer periphery of one end of the butt joint pipe of the hot water pipe is integrated with the periphery of a hot water pipe hole of the corresponding part, and the other end of the butt joint pipe of the hot water pipe is in butt joint communication with the water outlet pipe through an oil free joint. The outer peripheral wall of the quartz tube is provided with a semiconductor conductive film layer 20, the upper end, the middle part and the lower end of the semiconductor conductive film layer on the outer peripheral wall of the quartz tube are respectively provided with a conductive ring 14, and each conductive ring is provided with a lead joint 15 for communicating a power supply, and a water heating channel 18 is arranged in the quartz heating tube, so that the structure is not tired.
When the electric heating tube is used, the heat preservation layer is wrapped on the tube orifice envelopes at the upper end and the lower end and the peripheral wall of the quartz heating tube, and each notch groove of the heat preservation layer is aligned with the lead connectors arranged on the conductive rings of the corresponding parts, namely, each lead connector is positioned in the notch groove of the corresponding part, so that the lead connectors are connected with a power supply. Then the first shell and the second shell are buckled and sealed on the outer side surface of the heat insulation layer reflecting aluminum film, namely, the hinge clamping lugs on the first shell are penetrated and clamped into the strip-shaped holes on the hinge ring lugs at the corresponding positions of the second shell; at this time, the power connection notches on the first and second housings after the buckling are aligned with the notch grooves of the corresponding parts on the heat insulation layer, and the lead connectors are exposed. After aligning the connecting lugs on the first shell and the second shell, each connecting lug is pressed by a fixing nut 17 after each bolt 16 passes through the bolt hole on each connecting lug, so that the heat preservation sleeve seals the heat preservation layer to be wrapped on the pipe orifice envelopes at the upper end and the lower end and the peripheral wall of the quartz heating pipe, and the heat preservation of the quartz heating pipe is completed.
As shown in fig. 4 to 5, the heating module apparatus: for forming a heating pipe heating unit. Two ends of the two hot water pipes 10 arranged side by side at intervals are mutually communicated through two upper through pipes 27 to form a rectangular upper circulating water channel, one side of the upper end of the upper circulating water channel is provided with a hot water outlet 32, and the height of the upper through pipe with the hot water outlet can be larger than that of the other upper through pipe for convenient butt joint. Two ends of two cold water pipes 26 arranged side by side at intervals are mutually communicated through two lower through pipes to form a rectangular sewer, and one side of the sewer is provided with a cold water inlet 29. The upper ends of the four support columns 28 are respectively welded and fixed with the four corners of the lower end of the upper circulating water channel into a whole, and the lower ends of the four support columns are respectively welded and fixed with the four corners of the upper end of the lower circulating water channel into a whole. Obviously, the upper and lower circulating water channels are sealed circulating water channels.
The lower end surfaces of the two hot water pipes positioned between the supporting upright posts are provided with four butt joint pipes of the hot water pipes at intervals, namely the butt joint pipes of the hot water pipes are communicated with the inside of the two hot water pipes and are fixed on the two hot water pipes at corresponding positions through welding and sealing. The upper end surfaces of the two cold water pipes positioned between the supporting upright posts are provided with four butt joint pipes 25 of the cold water pipes at intervals, namely the butt joint pipes of the cold water pipes are communicated with the inside of the two cold water pipes and are fixed on the two cold water pipes at corresponding positions through welding and sealing. Eight quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side, namely four quartz heating pipes are arranged between one hot water pipe and one cold water pipe which vertically correspond to each other in an up-down mode side by side. The water outlet pipe at the upper end of each quartz heating pipe is connected with the butt joint pipe 11 of the hot water pipe through the oil union 12. The water inlet pipe at the lower end of each quartz heating pipe is connected with the butt joint pipe 25 of the cold water pipe through another oil joint.
The cross sections of the two hot water pipes, the two cold water pipes, the upper through pipe and the lower through pipe are rectangular.
The length of the four supporting columns is the same, and the length of each supporting column is greater than that of the quartz heating pipe. The cross section of the supporting upright post is rectangular. The four corners of the lower end surface of the sewer are provided with cabinet connecting pieces 30, and the cabinet connecting pieces are provided with screw holes 31 for fixing with the cabinet by means of screws.
The above structure constitutes a heating module apparatus of the present invention.
As shown in fig. 6 to 7, the cabinet 37: the heating module device is used for heating the combination of the module device and the electrical appliance. The volume of the cabinet is adapted to the number of combined heating module arrangements. The space in the cabinet is divided into a heat-placing unit chamber 35 on one side and an electric appliance chamber 36 on the other side by a longitudinal partition plate 38. The front end surfaces of the heating unit chamber and the electric appliance chamber are respectively provided with a cabinet door 34.
Or the space in the cabinet body is divided into a heat-setting unit chamber at one side and an electric appliance chamber at the other side by a longitudinal partition plate, and cabinet doors are respectively arranged on the front end surfaces of the heat-setting unit chamber and the electric appliance chamber. The first partition plate 39 and the second partition plate 41 are arranged at intervals up and down in the indoor transverse direction of the heat-setting unit, and the two ends of each partition plate and the inner wall of the cabinet body of the corresponding part are fixed into a whole through welding or riveting. The first and second partition plates divide the heat-receiving unit indoor space into an upper heat-receiving unit chamber 46, a middle heat-receiving unit chamber 44, and a lower heat-receiving unit chamber 45, which are vertically distributed. The heating module devices in the heat-placing unit chambers are respectively fixed with the first partition plate and the second partition plate by means of screws, namely, each screw passes through screw holes arranged on the connecting sheets of the cabinet body and then is in threaded connection and fixation with the first partition plate and the second partition plate.
The hot water outlets of the heating module devices in the heating unit chambers are correspondingly arranged on the same side, the hot water parallel pipes 40 are sequentially connected in parallel with the hot water outlets of the heating module devices in each heating unit chamber and sequentially pass through the first partition plate, the second partition plate and the upper end surface of the cabinet body of the corresponding part, and the output ports 33 of the hot water parallel pipes are positioned outside the upper end surface of the cabinet body; the cold water parallel pipes are sequentially connected in parallel with the water inlet pipe orifices 29 of the heating module devices in each heating unit chamber and sequentially penetrate through the first partition plate, the second partition plate and the cabinet body of the corresponding part, and the output ports of the cold water parallel pipes are positioned outside the side end surfaces of the cabinet body.
The electric appliance chamber is used for placing electric appliance elements such as control electric appliances and temperature controllers for controlling the starting time and the temperature of the quartz heating pipe of the electric heating film, and each control button 43 and the state display table 42 are positioned on a cabinet door of the electric appliance chamber so as to facilitate operation. The electric elements in the electric appliance room, the principle of controlling the quartz heating pipe of the electric heating film, the wiring circuit and the like are all conventional prior art, so the description is omitted.
As shown in fig. 6, the module device is suitable for being installed in the heat-placing unit chamber in the cabinet body, and the cabinet body connecting sheet is fixed with the heat-placing unit chamber by means of screws. For heating areas below 100 square meters.
As shown in fig. 7, to increase the internal space of the cabinet, when the volume of the cabinet is increased, the heat-placing unit chamber can be divided into an upper heat-placing unit chamber, a middle heat-placing unit chamber and a lower heat-placing unit chamber which are distributed up and down by the first partition plate and the second partition plate. The volume of each of the heat-containing unit chambers is preferably adapted to fit into a modular unit. Used for heating areas above 100 square meters.
Obviously, a plurality of heat-setting unit chambers can be arranged up and down, or arranged front and back side by side, and are set according to the heat supply area change of a user.
The preparation method of the invention comprises the following steps:
(1) And respectively preparing a heating pipe heat preservation device, a heating module device and a cabinet body.
(2) And wrapping the heat preservation layer on the peripheral walls of the pipe orifice envelopes at the upper end and the lower end and the quartz heating pipe. And aligning each notch groove of the heat preservation layer with a lead joint arranged on the conductive ring at the peripheral wall of the quartz heating pipe at the corresponding part, wherein each lead joint is positioned in the notch groove at the corresponding part. And then the first shell and the second shell are buckled and sealed on the outer side surface of the heat insulation layer reflective aluminum film. The hinge clamping lugs on the first shell are penetrated and clamped into the strip-shaped holes on the hinge ring lugs at the corresponding positions of the second shell, and the power connection notches on the first shell and the second shell after being buckled are aligned with the notch grooves of the corresponding parts on the heat preservation layer, so that the lead connectors are exposed. After aligning each connecting lug on the first shell and the second shell, each bolt is used for penetrating through the bolt hole on each connecting lug and pressing each connecting lug by using the fixing nut, so that the heat preservation sleeve seals the heat preservation layer to be wrapped on the pipe orifice envelopes at the upper end and the lower end and the peripheral wall of the quartz heating pipe, and the heat preservation of one quartz heating pipe is completed.
(3) The quartz heating pipes with the heat preservation sleeves are respectively arranged in a heating module frame consisting of an upper circulating water channel, a lower circulating water channel and four supporting upright posts. The lower end surfaces of the two hot water pipes positioned between the support upright posts are provided with butt joint pipes of the hot water pipes at intervals, and the upper end surfaces of the two cold water pipes positioned between the support upright posts are provided with butt joint pipes of the cold water pipes at intervals. The plurality of quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side. The water outlet pipe at the upper end of each quartz heating pipe is connected with the butt joint pipe of the hot water pipe through an oil joint, and the water inlet pipe at the lower end of each quartz heating pipe is connected with the butt joint pipe of the cold water pipe through an oil joint.
(4) According to the heating area of the user, the cabinet bodies with different numbers of heating module devices are selected and used, and the electrical components of the electrical chambers connected with the cabinet bodies are prepared. The heat-setting unit chambers can be arranged up and down, or arranged front and back side by side, or arranged up and down, front and back side by side, and are set according to the heat supply area change of a user. When in use, the plurality of heat-setting unit chambers can be empty according to the heat supply area change of a user. Only two heating module devices are arranged in the three heat-placing unit chambers shown in fig. 7, and the empty heat-placing unit chambers can be used for placing objects and are set according to the heat supply area change of a user.
(5) And assembling the heating module device in the cabinet body according to the heating area of the user on the user site. The heating module devices in the heat-placing unit chambers are respectively fixed with the first partition plate and the second partition plate by screws. The hot water outlets on the heating module devices in the heating unit chambers are correspondingly arranged on the same sides. The hot water parallel pipes are sequentially connected in parallel with the hot water outlets of the heating module devices in each heating unit chamber and sequentially pass through the first partition plate, the second partition plate and the upper end face of the cabinet body of the corresponding part, and the output ports of the hot water parallel pipes are positioned outside the upper end face of the cabinet body. The cold water parallel pipe is sequentially connected in parallel with the water inlet pipe orifice of each heating module device in each heating unit chamber and sequentially penetrates through the first partition plate, the second partition plate and the cabinet body of the corresponding part, and the output port of the cold water parallel pipe is positioned outside the side end face of the cabinet body.
(6) The outlet of the hot water parallel pipe is communicated with the hot water inlet of the user radiator through a conduit, and the water inlet of the cold water parallel pipe is communicated with the water return port of the user radiator through a conduit and a water pump.
(7) The circuit for connecting the quartz heating pipe and the electric element of the electric room is connected with the user heating circuit, which is a traditional connection method, so that the description is not repeated. The steps (5) and (7) can be finished in the factory.
In a word, the invention can conveniently wrap the heat insulation material on the peripheral wall of the quartz heating pipe and change the hot water supply quantity according to the change of the heat supply area of a user, and has the advantages of simple structure, convenient assembly, time and labor saving, good use effect and high heat utilization rate. Can be popularized and used.
Claims (2)
1. A preparation method of a module combined heat-preserving heating pipe type heating device is characterized by comprising the following steps of: the method comprises the following steps:
(1) Preparing a heating pipe heat preservation device, a heating module device and a cabinet body respectively, wherein the heating module device comprises a cabinet body and a quartz heating pipe;
Heating pipe heat preservation device: the heat preservation device is used for preserving heat of a heating pipe and consists of a heat preservation sleeve and a heat preservation layer positioned between the heat preservation sleeve and the peripheral wall of the quartz heating pipe, the heat preservation sleeve is formed by buckling a first shell and a second shell, the first shell and the second shell are respectively semicircular shells, the two ends of the first shell and the second shell are respectively provided with an outer convex edge part corresponding to pipe orifice sealing sleeves at two ends of the quartz heating pipe, one side edge of the first shell is provided with hinge clamping lugs at intervals, the other side edge of the first shell is provided with connecting lugs at intervals, one side edge of the second shell is provided with hinge annular lugs at intervals corresponding to the hinge clamping lugs, strip-shaped holes for clamping the corresponding hinge clamping lugs are formed in the hinge annular lugs, the other side edge of the second shell is provided with connecting lugs at intervals, and the positions of lead joints of the corresponding conductive rings on the side edges of the first shell and the second shell provided with the connecting lugs are provided with connecting lugs;
Heating module device: the two ends of two hot water pipes arranged side by side at intervals are mutually communicated through two upper through pipes to form a rectangular upper circulating water channel, one side of the upper end of the upper circulating water channel is provided with a hot water outlet, two ends of two cold water pipes arranged side by side at intervals are mutually communicated through two lower through pipes to form a rectangular lower circulating water channel, one side of the lower circulating water channel is provided with a cold water inlet, the upper ends of four support columns are respectively fixed with four corners of the lower end of the upper circulating water channel into a whole, the lower ends of the four support columns are respectively fixed with four corners of the upper end of the lower circulating water channel into a whole, the lower end faces of the two hot water pipes between the support columns are respectively provided with butt joint pipes of the hot water pipes at intervals, the upper end faces of the two cold water pipes between the support columns are butt joint pipes of the cold water pipes at intervals, a plurality of quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side, the water outlet pipes of the upper ends of the quartz heating pipes are connected with the butt joint pipes of the hot water pipes through oil arbitrary joints, and the water inlet pipes of the lower ends of the quartz heating pipes are connected with the butt joint pipes of the cold water pipes through the oil arbitrary joints;
The cabinet body is used for combining the heating module devices and placing appliances, the volume of the cabinet body is matched with the number of the combined heating module devices, the space in the cabinet body is divided into a heating unit chamber at one side and an electric appliance chamber at the other side by a longitudinal partition plate, and cabinet doors are respectively arranged on the front end surfaces of the heating unit chamber and the electric appliance chamber; or the space in the cabinet body is divided into a heat-placing unit chamber at one side and an electric appliance chamber at the other side by a longitudinal partition plate, the front end surfaces of the heat-placing unit chamber and the electric appliance chamber are respectively provided with a cabinet door, the heat-placing unit chamber is transversely provided with a first partition plate and a second partition plate at intervals from top to bottom, the first partition plate and the second partition plate divide the space in the heat-placing unit chamber into an upper heat-placing unit chamber, a middle heat-placing unit chamber and a lower heat-placing unit chamber which are distributed up and down, the heating module devices in the heat-placing unit chambers are respectively fixed with the first partition plate and the second partition plate by screws, hot water outlets on the heating module devices in the heat-placing unit chambers are correspondingly arranged at the same side, hot water parallel pipes are sequentially connected with the hot water outlets of the heating module devices in the heat-placing unit chambers and sequentially penetrate through the first partition plate, the second partition plate and the upper end surface of the cabinet body at the corresponding parts, cold water parallel pipes are sequentially connected with the water inlets of the heating module devices in the heat-placing unit chambers and sequentially penetrate through the first partition plate, the second partition plate and the cabinet body at the side end surfaces of the cabinet body, and the cold water parallel pipes are sequentially arranged outside the end surfaces of the cabinet body;
a notch groove is formed in one side edge of the heat preservation layer corresponding to the power connection notch, the heat preservation layer is made of mineral cotton, rock cotton or aluminum silicate cotton, and the thickness of the heat preservation layer is 5-10 mm; the outer side surface of the heat preservation layer is provided with a layer of reflective aluminum film; the cross sections of the two hot water pipes, the two cold water pipes, the upper through pipe and the lower through pipe are rectangular; the length of each support upright post is larger than that of the quartz heating pipe;
The cross section of the supporting upright post is rectangular;
the four corners of the lower end surface of the sewer are provided with cabinet connecting pieces, and screw holes are formed in the cabinet connecting pieces;
(2) Wrapping the heat preservation layer on the pipe mouth envelope and the outer peripheral wall of the quartz heating pipe at the upper end and the lower end, aligning each notch groove of the heat preservation layer with a lead joint arranged on the conductive ring at the outer peripheral wall of the quartz heating pipe at the corresponding part, buckling the first shell and the second shell on the outer side surface of the reflective aluminum film of the heat preservation layer, inserting the hinge clamping lugs on the first shell into the strip-shaped holes on the hinge ring lugs at the corresponding part of the second shell, aligning the power connection notches on the buckled first shell and the buckled second shell with each notch groove at the corresponding part of the heat preservation layer, exposing the lead joint, penetrating the bolt holes on each connecting lug by each bolt, and pressing each connecting lug by using a fixing nut, so that the heat preservation layer is wrapped on the pipe mouth envelope and the outer peripheral wall of the quartz heating pipe at the upper end and the lower end by the heat preservation sleeve, and finishing heat preservation of one quartz heating pipe;
(3) The method comprises the steps that quartz heating pipes with heat preservation sleeves are respectively arranged in a heating module frame consisting of an upper circulating water channel, a lower circulating water channel and four supporting columns, butt joint pipes with hot water pipes are arranged on the lower end faces of two hot water pipes between the supporting columns at intervals, butt joint pipes with cold water pipes are arranged on the upper end faces of two cold water pipes between the supporting columns at intervals, a plurality of quartz heating pipes are arranged between the two hot water pipes and the two cold water pipes side by side, a water outlet pipe at the upper end of each quartz heating pipe is connected with the butt joint pipes of the hot water pipes through an oil free joint, and a water inlet pipe at the lower end of each quartz heating pipe is connected with the butt joint pipes of the cold water pipes through an oil free joint;
(4) According to the heating area of the user, the cabinet bodies with different numbers of heating module devices are selected, electric elements of electric chambers connected with the cabinet bodies are prepared, and a plurality of heating unit chambers can be arranged up and down or in parallel or in front and down, and are set according to the heating area change of the user;
(5) Assembling heating module devices in a cabinet body on the site of a user according to the heating area of the user, fixing the heating module devices in each heating unit chamber with a first partition plate and a second partition plate by means of screws, arranging hot water outlets on the heating module devices in each heating unit chamber correspondingly on the same side, sequentially connecting hot water parallel pipes in parallel with the hot water outlets of the heating module devices in each heating unit chamber and sequentially passing through the first partition plate, the second partition plate and the upper end surface of the cabinet body of the corresponding part, arranging an output port of the hot water parallel pipe outside the upper end surface of the cabinet body, sequentially connecting cold water parallel pipes in parallel with a water inlet pipe orifice of the heating module devices in each heating unit chamber and sequentially passing through the first partition plate, the second partition plate and the cabinet body of the corresponding part, and arranging an output port of the cold water parallel pipe outside the side end surface of the cabinet body;
(6) The outlet of the hot water parallel pipe is communicated with the hot water inlet of the user radiator through a conduit, and the water inlet of the cold water parallel pipe is communicated with the water return port of the user radiator through a conduit and a water pump;
(7) A circuit for connecting the quartz heating tube and the electric element of the electric room, and a user heating circuit.
2. The method of preparing as claimed in claim 1, wherein: the steps (5) and (7) can be finished in the factory.
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CN1587852A (en) * | 2004-08-17 | 2005-03-02 | 李家俊 | Far infrared quick electric water heater |
JP2008221093A (en) * | 2007-03-09 | 2008-09-25 | National Institute Of Advanced Industrial & Technology | Direct energization device |
WO2009139602A2 (en) * | 2008-05-16 | 2009-11-19 | (주) 피아이피 | A cold/hot water supply system with a thermo valve case facilitating control of temperature and distributtion/shutoff of mixed water, and a method of constructing the thermo valve case |
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