CN110206268A - 一种背贴装饰性eva的新型pvc地板及其生产工艺 - Google Patents
一种背贴装饰性eva的新型pvc地板及其生产工艺 Download PDFInfo
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Abstract
本发明公开了一种背贴装饰性EVA的新型PVC地板及其生产工艺,包括PVC基材层,所述PVC基材层由上至下包括PVC中料层和PVC底料层,所述PVC中料层的上端设置有PVC装饰纸层,所述PVC装饰纸层的上端设置有耐磨层,所述PVC底料层的底部设置有EVA底层,所述EVA底层设置有装饰图案,所述PVC底料层的底部安装有LED装饰灯,所述PVC底料层的两侧开设有插孔,所述LED装饰灯通过导线与插孔相连接,所述插孔内插接插杆;本发明将楼层间的顶板设置透明材质,然后在透明的楼板上铺设本地板,这样起到装饰底部楼层天花板的作用,且EVA材料具有吸音减震特性,并可以很好的固定地板,并且设置的地板可以很方便的进行更换,更换不同图案使顾客具有新鲜感,吸引顾客。
Description
技术领域
本发明涉及地板技术领域,特别涉及一种背贴装饰性EVA的新型PVC地板及其生产工艺。
背景技术
随着人们生活水平的提高,对于室内装潢的要求也随之提高,美观和实用缺一不可,现在大部分都使用PVC地板作为装饰的材料,越来越多的人开始重视装修风格的美观,尤其是商场这样的场所,在装修时通常会对商场的顶部进行装饰粉刷,现有技术中,在对顶部进行粉刷时,通常是架设很高的脚手架进行粉刷,施工不安全,通常粉刷后更换很麻烦,因此需要一种背部具有装饰性的地板,设置在透明的房顶上具有装饰作用。
发明内容
本发明的主要目的在于提供一种背贴装饰性EVA的新型PVC地板及其生产工艺,可以有效解决背景技术中房屋顶部装饰粉碎不方便,后期很难进行更换的问题。
为实现上述目的,本发明采取的技术方案为:一种背贴装饰性EVA的新型PVC地板及其生产工艺,包括PVC基材层,所述PVC基材层由上至下包括PVC中料层和PVC底料层,所述PVC中料层的上端设置有PVC装饰纸层,所述PVC装饰纸层的上端设置有耐磨层,所述PVC底料层的底部设置有EVA底层,所述EVA底层设置有装饰图案,所述PVC底料层的底部安装有LED装饰灯,所述PVC底料层的两侧开设有插孔,所述LED装饰灯通过导线与插孔相连接,所述插孔内插接插杆,所述插杆内设置有导线。
优选的,所述PVC中料层与插孔同侧位置设置有卡槽,所述PVC中料层的另一侧设置有与卡槽相匹配的卡块。
优选的,所述卡槽的内腔两端设置有第一弧形凸块,所述卡槽的上端倾斜设置有导向块。
优选的,所述卡块为双层结构,且所述卡块的端部设置有倒角。
优选的,所述插孔的内腔两端设置有第二弧形凸块,所述插杆的两端均设置有倒角。
优选的,所述PVC底料层的顶部开设有T型卡槽,所述PVC中料层的底部设置有与T型卡槽相匹配的T型卡块。
优选的,所述T型卡槽至少设置有四个。
优选的,所述PVC底料层的顶部与PVC中料层的底部对应位置均开设有吸音腔,所述吸音腔内设置有吸音棉。
优选的,步骤包括:(1)PVC基材层开槽加工:将PVC中料层加工出相应的卡槽和卡块,将PVC底料层加工出相应的插孔和T型卡槽,并开设吸音腔,并加工出插杆和T型卡块;
(2)覆膜:将步骤(1)中PVC中料层端面在压机工序进行PVC装饰纸层覆盖,再进行耐磨层的覆盖;
(3)LED装饰灯的安装:LED装饰灯安装到PVC底料层,并将导线排好。
(4)EVA底层安装:将EVA底层与步骤(1)中的PVC底料层相固定;
(5)拼接组合:将PVC底料层与PVC中料层进行拼接组合。
(6)UV热处理:半成品静置24h后进入UV热处理,收料温度控制在25-40℃;
(7)剪裁:对步骤(6)的产品按照要求冲切成规定尺寸,再进行修边;
(8)打包:成品打包。
优选的,将步骤(2)中PVC中料层端面先用100目砂带对地板表面底面进行定厚砂光;再分别用150目、200目、250目砂带对地板表面进行定厚粗砂,再进行覆膜。
与传统技术相比,本发明产生的有益效果是:
1、该背贴装饰性EVA的新型PVC地板及其生产工艺,将楼层间的顶板设置有透明材质,然后在透明的楼板上铺设本地板,这样起到装饰底部楼层天花板的作用,通过对EVA底层进行打孔、印花、喷色等既提高产品的美观度,且EVA材料具有吸音减震特性,并具有粘性可以很好的固定地板,并且设置的地板可以很方便的进行更换,更换不同图案使顾客具有新鲜感,吸引顾客。
2、该背贴装饰性EVA的新型PVC地板及其生产工艺,通过设置LED装饰灯,并通过插杆内设置导线与相邻的LED装饰灯串联,进行灯光展示,并变化不同灯光进行展示吸引目光。
3、该背贴装饰性EVA的新型PVC地板及其生产工艺,通过T型卡槽与T型卡块方便将PVC中料层和PVC底料层进行固定,并通过设置卡块和卡槽将相邻的地板进行拼接安装,方便牢固。
附图说明
图1为本发明的整体结构示意图;
图2为本发明的PVC中料层和PVC底料层剖视图;
图3为本发明的PVC中料层和PVC底料层组合后示意图。
图中:1、耐磨层;2、PVC装饰纸层;3、PVC中料层;31、卡槽;32、卡块;33、导向块;34、第一弧形凸块;35、T型卡块;4、PVC底料层;41、T型卡槽;42、插杆;43、插孔;44、第二弧形凸块;5、EVA底层;6、吸音腔;61、吸音棉;7、LED装饰灯。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。
本发明的描述中,还需要说明的是,除非另有明确的规定和限制,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
如图1-3所示,一种背贴装饰性EVA的新型PVC地板及其生产工艺,包括PVC基材层,所述PVC基材层由上至下包括PVC中料层3和PVC底料层4,所述PVC中料层3的上端设置有PVC装饰纸层2,所述PVC装饰纸层2的上端设置有耐磨层1,所述PVC底料层4的底部设置有EVA底层5,所述EVA底层5设置有装饰图案,所述PVC底料层4的底部安装有LED装饰灯7,所述PVC底料层4的两侧开设有插孔43,所述LED装饰灯7通过导线与插孔43相连接,所述插孔43内插接插杆42,所述插杆42内设置有导线。
本实施例中,所述PVC中料层3与插孔43同侧位置设置有卡槽31,所述PVC中料层3的另一侧设置有与卡槽31相匹配的卡块32,相邻的PVC底料层进行连接时,上端的PVC中料层3进行插接,方便快捷。
本实施例中,所述卡槽31的内腔两端设置有第一弧形凸块34,更好的卡扣固定,所述卡槽31的上端倾斜设置有导向块33,导向块辅助相邻的PVC中料层对齐插接卡扣固定。
本实施例中,所述卡块32为双层结构,且所述卡块32的端部设置有倒角,方便连接。
本实施例中,所述插孔43的内腔两端设置有第二弧形凸块44,更好的卡扣固定,所述插杆42的两端均设置有倒角。
本实施例中,所述PVC底料层4的顶部开设有T型卡槽41,所述PVC中料层3的底部设置有与T型卡槽41相匹配的T型卡块35,通过将T型卡块插入T型卡槽,然后推动PVC中料层使两者卡接,固定牢靠方便。
本实施例中,所述T型卡槽41至少设置有四个,固定牢固。
本实施例中,所述PVC底料层4的顶部与PVC中料层3的底部对应位置均开设有吸音腔6,所述吸音腔6内设置有吸音棉61,对地板产生的噪音起到吸收的目的,起到静音的目的。
本实施例中,步骤包括:(1)PVC基材层开槽加工:将PVC中料层加工出相应的卡槽和卡块,将PVC底料层加工出相应的插孔和T型卡槽,并开设吸音腔,并加工出插杆和T型卡块;
(2)覆膜:将步骤(1)中PVC中料层端面在压机工序进行PVC装饰纸层覆盖,再进行耐磨层的覆盖;
(3)LED装饰灯的安装:LED装饰灯安装到PVC底料层,并将导线排好。
(4)EVA底层安装:将EVA底层与步骤(1)中的PVC底料层相固定;
(5)拼接组合:将PVC底料层与PVC中料层进行拼接组合。
(6)UV热处理:半成品静置24h后进入UV热处理,收料温度控制在25-40℃;
(7)剪裁:对步骤(6)的产品按照要求冲切成规定尺寸,再进行修边;
(8)打包:成品打包。
本实施例中,将步骤(2)中PVC中料层端面先用100目砂带对地板表面底面进行定厚砂光;再分别用150目、200目、250目砂带对地板表面进行定厚粗砂,再进行覆膜。
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。
Claims (10)
1.一种背贴装饰性EVA的新型PVC地板,其特征在于:包括PVC基材层,所述PVC基材层由上至下包括PVC中料层和PVC底料层,所述PVC中料层的上端设置有PVC装饰纸层,所述PVC装饰纸层的上端设置有耐磨层,所述PVC底料层的底部设置有EVA底层,所述EVA底层设置有装饰图案,所述PVC底料层的底部安装有LED装饰灯,所述PVC底料层的两侧开设有插孔,所述LED装饰灯通过导线与插孔相连接,所述插孔内插接插杆,所述插杆内设置有导线。
2.根据权利要求1所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述PVC中料层与插孔同侧位置设置有卡槽,所述PVC中料层的另一侧设置有与卡槽相匹配的卡块。
3.根据权利要求2所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述卡槽的内腔两端设置有第一弧形凸块,所述卡槽的上端倾斜设置有导向块。
4.根据权利要求2所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述卡块为双层结构,且所述卡块的端部设置有倒角。
5.根据权利要求1所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述插孔的内腔两端设置有第二弧形凸块,所述插杆的两端均设置有倒角。
6.根据权利要求1所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述PVC底料层的顶部开设有T型卡槽,所述PVC中料层的底部设置有与T型卡槽相匹配的T型卡块。
7.根据权利要求6所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述T型卡槽至少设置有四个。
8.根据权利要求1所述的一种背贴装饰性EVA的新型PVC地板,其特征在于:所述PVC底料层的顶部与PVC中料层的底部对应位置均开设有吸音腔,所述吸音腔内设置有吸音棉。
9.根据权利要求1-8所述的一种背贴装饰性EVA的新型PVC地板的生产工艺,其特征在于:步骤包括:(1)PVC基材层开槽加工:将PVC中料层加工出相应的卡槽和卡块,将PVC底料层加工出相应的插孔和T型卡槽,并开设吸音腔,并加工出插杆和T型卡块;
(2)覆膜:将步骤(1)中PVC中料层端面在压机工序进行PVC装饰纸层覆盖,再进行耐磨层的覆盖;
(3)LED装饰灯的安装:LED装饰灯安装到PVC底料层,并将导线排好。
(4)EVA底层安装:将EVA底层与步骤(1)中的PVC底料层相固定;
(5)拼接组合:将PVC底料层与PVC中料层进行拼接组合。
(6)UV热处理:半成品静置24h后进入UV热处理,收料温度控制在25-40℃;
(7)剪裁:对步骤(6)的产品按照要求冲切成规定尺寸,再进行修边;
(8)打包:成品打包。
10.根据权利要求9所述的一种背贴装饰性EVA的新型PVC地板的生产工艺,其特征在于:将步骤(2)中PVC中料层端面先用100目砂带对地板表面底面进行定厚砂光;再分别用150目、200目、250目砂带对地板表面进行定厚粗砂,再进行覆膜。
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