CN110205164B - Circulating fluidized bed gasification device and circulating fluidized bed gasification method - Google Patents
Circulating fluidized bed gasification device and circulating fluidized bed gasification method Download PDFInfo
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- 238000002309 gasification Methods 0.000 title claims abstract description 332
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000007787 solid Substances 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 56
- 239000003795 chemical substances by application Substances 0.000 claims description 171
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 83
- 229910052760 oxygen Inorganic materials 0.000 claims description 83
- 239000001301 oxygen Substances 0.000 claims description 83
- 239000002245 particle Substances 0.000 claims description 79
- 238000006243 chemical reaction Methods 0.000 claims description 74
- 230000003647 oxidation Effects 0.000 claims description 59
- 238000007254 oxidation reaction Methods 0.000 claims description 59
- 229910052799 carbon Inorganic materials 0.000 claims description 56
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 55
- 230000007704 transition Effects 0.000 claims description 41
- 238000005243 fluidization Methods 0.000 claims description 38
- 230000009467 reduction Effects 0.000 claims description 27
- 239000007789 gas Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 238000002485 combustion reaction Methods 0.000 claims description 12
- 239000003575 carbonaceous material Substances 0.000 claims description 7
- 239000000446 fuel Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 4
- 238000004939 coking Methods 0.000 abstract description 11
- 239000002956 ash Substances 0.000 description 16
- 239000003245 coal Substances 0.000 description 15
- 238000009826 distribution Methods 0.000 description 14
- 239000002893 slag Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000005855 radiation Effects 0.000 description 6
- 239000011343 solid material Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000005587 bubbling Effects 0.000 description 4
- 239000000571 coke Substances 0.000 description 4
- 239000010881 fly ash Substances 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- OBOXTJCIIVUZEN-UHFFFAOYSA-N [C].[O] Chemical compound [C].[O] OBOXTJCIIVUZEN-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003034 coal gas Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000008247 solid mixture Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
- C10J3/56—Apparatus; Plants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
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- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
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- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
Abstract
一种循环流化床气化装置,包括气化炉、气固分离器和返料器,气化炉与气固分离器连通,气固分离器与返料器连通,返料器与气化炉连通,所述气化炉上设置有气化剂入口、给料口、返料口和气化产物出口,其中,所述气化剂入口包括一级气化剂入口和二级气化剂入口,并且所述一级气化剂入口位于第一位置,所述二级气化剂入口位于与第一位置不同的第二位置。本发明还提供了一种循环流化床气化方法。根据本发明的循环流化床气化装置和循环流化床气化方法,能够减轻炉膛底部的结焦问题。
A circulating fluidized bed gasification device, comprising a gasifier, a gas-solid separator and a feeder, wherein the gasifier is communicated with the gas-solid separator, the gas-solid separator is communicated with the feeder, and the feeder is communicated with the gasifier The gasification furnace is connected with the furnace, and the gasification furnace is provided with a gasification agent inlet, a feeding port, a material return port and a gasification product outlet, wherein the gasification agent inlet includes a primary gasification agent inlet and a secondary gasification agent inlet , and the primary gasification agent inlet is located at a first position, and the secondary gasification agent inlet is located at a second position different from the first position. The invention also provides a circulating fluidized bed gasification method. According to the circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention, the problem of coking at the bottom of the furnace can be alleviated.
Description
技术领域technical field
本发明涉及燃料气化技术领域,具体地,涉及一种循环流化床气化装置以及循环流化床气化方法,尤其是循环流化床富氧气化装置以及循环流化床富氧气化方法。The present invention relates to the technical field of fuel gasification, in particular, to a circulating fluidized bed gasification device and a circulating fluidized bed gasification method, especially a circulating fluidized bed oxygen-enriched gasification device and a circulating fluidized bed oxygen-enriched gasification method .
背景技术Background technique
煤气化是煤炭清洁利用的重要途径之一,主要用于将煤炭转化为CO、H2和CH4等气态清洁能源,目前被广泛应用于冶金、合成等领域或用于联合循环发电以及用作燃料气等。Coal gasification is one of the important ways for the clean utilization of coal. It is mainly used to convert coal into gaseous clean energy such as CO, H2 and CH4 . It is currently widely used in metallurgy, synthesis and other fields or for combined cycle power generation and as fuel gas etc.
依据系统内固体运动状态,煤气化技术主要可以分为固定床气化、流化床气化以及气流床气化。其中,流化床具有原料成本低、环境污染少、气化效率高等优点,而循环流化床因为反应条件温和、循环倍率高、炉膛温度分布均匀、气固接触充分以及原料要求粒径范围宽等优势,而得到了广泛的应用。According to the state of solid movement in the system, coal gasification technology can be divided into fixed bed gasification, fluidized bed gasification and entrained bed gasification. Among them, the fluidized bed has the advantages of low raw material cost, less environmental pollution, and high gasification efficiency, while the circulating fluidized bed has the advantages of mild reaction conditions, high circulation rate, uniform furnace temperature distribution, sufficient gas-solid contact, and raw materials require a wide range of particle sizes and other advantages, and has been widely used.
按照气化剂类型分,循环流化床气化技术可分为空气气化、富氧气化以及纯氧气化等类型,其中,富氧气化被广泛应用于煤制高热值工业燃气和生产合成气等领域中。常规循环流化床富氧气化过程中,富氧空气作为气化剂从气化炉炉膛底部布风装置进入气化系统,原料粉煤在气化剂的作用下发生燃烧、气化等反应,产生的煤气及未完全反应的含碳固体颗粒由炉膛上部排出,进入气固分离装置进行气固分离,其中大部分含碳固体颗粒被分离下来并由返料器返回气化炉,而其余含尘煤气则进入后续除尘、冷却系统。According to the type of gasification agent, circulating fluidized bed gasification technology can be divided into air gasification, oxygen-enriched gasification and pure oxygen gasification. Among them, oxygen-enriched gasification is widely used in coal production of high calorific value industrial gas and synthesis gas production and other fields. In the conventional CFB oxygen-enriched gasification process, the oxygen-enriched air is used as a gasification agent to enter the gasification system from the air distribution device at the bottom of the gasifier furnace, and the raw pulverized coal undergoes combustion, gasification and other reactions under the action of the gasification agent. The generated gas and incompletely reacted carbon-containing solid particles are discharged from the upper part of the furnace and enter the gas-solid separation device for gas-solid separation. Most of the carbon-containing solid particles are separated and returned to the gasifier by the return device, while the rest The dust gas enters the subsequent dust removal and cooling system.
常规循环流化床气化炉中,气化剂全部从炉膛底部进入气化炉,受炉内气固流动及反应分布特性的影响,气化炉底部为高温区,且主要固体物料为含灰量高的大颗粒半焦;沿炉膛高度方向,炉膛温度逐渐降低,炉膛中上部主要固体物料为含灰量较低的小颗粒半焦。关于常规循环流化床炉内温度、颗粒灰浓度与炉膛高度的关系可参考图1。从气化炉运行稳定性角度考虑,炉膛底部的高温和高含灰量状态,使得炉膛底部易于结焦;此外,由于氧气浓度对燃烧反应速率的影响,使得富氧气化剂更易造成炉膛底部的局部高温结焦。从气化性能优化角度而言,炉膛上部温度的降低,限制了含碳量高的小颗粒半焦与气相中CO2及水蒸气之间的气化反应的进行,影响了系统气化指标的提升。In a conventional circulating fluidized bed gasifier, all the gasification agents enter the gasifier from the bottom of the furnace. Influenced by the gas-solid flow and reaction distribution characteristics in the furnace, the bottom of the gasifier is a high temperature zone, and the main solid material is ash High-volume large-particle semi-coke; along the height direction of the furnace, the furnace temperature gradually decreases, and the main solid material in the upper part of the furnace is small-particle semi-coke with low ash content. For the relationship between temperature, particle ash concentration and furnace height in a conventional circulating fluidized bed furnace, please refer to Figure 1. From the point of view of the operation stability of the gasifier, the high temperature and high ash content at the bottom of the furnace make the bottom of the furnace prone to coking; in addition, due to the influence of oxygen concentration on the combustion reaction rate, the oxygen-enriched oxidant is more likely to cause local damage at the bottom of the furnace. High temperature coking. From the perspective of gasification performance optimization, the reduction of the temperature in the upper part of the furnace limits the gasification reaction between the small particle semi-coke with high carbon content and the CO 2 and water vapor in the gas phase, which affects the gasification index of the system. promote.
此外,为保证较大的循环通量,从炉膛底部通入的气化剂量需满足炉膛底部流化速度的要求,部分较大颗粒也被携带向炉膛上部运动,在气化剂充足的氧化区停留时间短,反应不充分。另外,常规循环流化床气化炉中返料口位置较低,返回炉膛的部分物料会进入炉膛下部,随大粒径固体颗粒一起由底部排渣管排出,停留时间短,造成循环流化床气化底渣含碳量高。In addition, in order to ensure a large circulation flux, the amount of gasification introduced from the bottom of the furnace must meet the requirements of the fluidization velocity at the bottom of the furnace, and some larger particles are also carried to the upper part of the furnace. The residence time is short and the reaction is insufficient. In addition, the position of the material return port in the conventional circulating fluidized bed gasifier is relatively low, and part of the material returned to the furnace will enter the lower part of the furnace and be discharged from the bottom slag discharge pipe together with the large-sized solid particles, and the residence time is short, resulting in circulating fluidization. Bed gasification bottom slag has high carbon content.
综上,常规循环流化床富氧气化过程中主要存在以下技术缺陷:To sum up, the following technical defects mainly exist in the conventional CFB oxygen-enriched gasification process:
(1)炉膛底部氧碳比高,燃烧放热量大,温度高,而炉膛底部为含灰量高的大颗粒物料,在高温下容易结焦;(1) The oxygen-to-carbon ratio at the bottom of the furnace is high, the heat release of combustion is large, and the temperature is high, and the bottom of the furnace is large particle material with high ash content, which is easy to coke at high temperature;
(2)沿炉膛高度方向,炉膛温度呈下降趋势,炉膛上部区域虽然碳浓度高,但由于温度偏低,限制了气化反应的进行,影响循环流化床富氧气化效率;(2) Along the height direction of the furnace, the temperature of the furnace shows a downward trend. Although the carbon concentration in the upper part of the furnace is high, the gasification reaction is limited due to the low temperature, which affects the oxygen-enriched gasification efficiency of the circulating fluidized bed;
(3)系统灰渣含碳量高,主要原因包括:一方面,温度分布与气化反应不匹配,气化效率低,固体颗粒反应不完全,形成的灰渣含碳量高;另一方面,炉膛底部流化速度高,固体颗粒在氧化剂充足的氧化区停留时间短,反应不充分而导致灰渣含碳量高;另外,由返料器返回的炉膛颗粒向炉膛下部的返混效应造成部分高含碳固体颗粒随底渣一起排出,导致气化底渣含碳量高。(3) The carbon content of the system ash is high, the main reasons include: on the one hand, the temperature distribution does not match the gasification reaction, the gasification efficiency is low, the solid particle reaction is incomplete, and the formed ash has high carbon content; , the fluidization speed at the bottom of the furnace is high, the residence time of solid particles in the oxidation zone with sufficient oxidant is short, and the reaction is insufficient, resulting in high carbon content in the ash; Part of the high carbon-containing solid particles are discharged together with the bottom slag, resulting in a high carbon content in the gasified bottom slag.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于至少部分地克服现有技术的缺陷,提供一种新的循环流化床气化装置以及循环流化床气化方法。The purpose of the present invention is to at least partially overcome the defects of the prior art, and to provide a new circulating fluidized bed gasification device and a circulating fluidized bed gasification method.
本发明的目的还在于提供一种循环流化床气化装置以及循环流化床气化方法,能够减轻炉膛底部的结焦问题。Another object of the present invention is to provide a circulating fluidized bed gasification device and a circulating fluidized bed gasification method, which can alleviate the problem of coking at the bottom of the furnace.
本发明的目的还在于提供一种气化效率和碳转化率较高的循环流化床气化装置以及循环流化床气化方法。Another object of the present invention is to provide a circulating fluidized bed gasification device and a circulating fluidized bed gasification method with high gasification efficiency and carbon conversion rate.
本发明的目的还在于提供一种循环流化床气化装置以及循环流化床气化方法,其底渣含碳量较低。Another object of the present invention is to provide a circulating fluidized bed gasification device and a circulating fluidized bed gasification method, wherein the bottom slag has a low carbon content.
为达到上述目的或目的之一,本发明的技术解决方案如下:In order to achieve the above-mentioned purpose or one of the purposes, the technical solution of the present invention is as follows:
一种循环流化床气化装置,包括气化炉、气固分离器和返料器,气化炉与气固分离器连通,气固分离器与返料器连通,返料器与气化炉连通,所述气化炉上设置有气化剂入口、给料口、返料口和气化产物出口,其中,所述气化剂入口包括一级气化剂入口和二级气化剂入口,并且所述一级气化剂入口位于第一位置,所述二级气化剂入口位于与第一位置不同的第二位置。A circulating fluidized bed gasification device, comprising a gasifier, a gas-solid separator and a feeder, wherein the gasifier is communicated with the gas-solid separator, the gas-solid separator is communicated with the feeder, and the feeder is communicated with the gasifier The gasification furnace is connected with the furnace, and the gasification furnace is provided with a gasification agent inlet, a feeding port, a material return port and a gasification product outlet, wherein the gasification agent inlet includes a primary gasification agent inlet and a secondary gasification agent inlet , and the primary gasification agent inlet is located at a first position, and the secondary gasification agent inlet is located at a second position different from the first position.
根据本发明的一个优选实施例,所述一级气化剂入口位于气化炉的底部,所述二级气化剂入口位于气化炉的中部以下。According to a preferred embodiment of the present invention, the primary gasification agent inlet is located at the bottom of the gasifier, and the secondary gasification agent inlet is located below the middle of the gasifier.
根据本发明的一个优选实施例,气化炉的炉膛的高度为H,所述返料口距离炉膛底部的高度为h0,并且0.1H≤h0≤0.3H。According to a preferred embodiment of the present invention, the height of the hearth of the gasifier is H, the height of the material return port from the bottom of the hearth is h 0 , and 0.1H≤h 0 ≤0.3H.
根据本发明的一个优选实施例,所述二级气化剂入口距离炉膛底部的高度为h,并且h≤h0。According to a preferred embodiment of the present invention, the height of the inlet of the secondary gasification agent from the bottom of the furnace is h, and h≤h 0 .
根据本发明的一个优选实施例,所述气化剂入口包括多个二级气化剂入口,多个二级气化剂入口分布在同一层,或者沿气化炉的高度方向分布在多层。According to a preferred embodiment of the present invention, the gasification agent inlet includes a plurality of secondary gasification agent inlets, and the plurality of secondary gasification agent inlets are distributed in the same layer, or distributed in multiple layers along the height direction of the gasifier .
根据本发明的一个优选实施例,不同层的二级气化剂入口在垂直于气化炉的高度方向的截面上的投影相互错开。According to a preferred embodiment of the present invention, the projections of the secondary gasification agent inlets of different layers on the cross section perpendicular to the height direction of the gasifier are staggered from each other.
根据本发明的一个优选实施例,所述气化炉包括自下而上的氧化区、过渡区和还原区,所述过渡区和还原区的直径为D,所述氧化区的直径为D1,并且D≤D1。According to a preferred embodiment of the present invention, the gasifier includes an oxidation zone, a transition zone and a reduction zone from bottom to top, the diameter of the transition zone and the reduction zone is D, and the diameter of the oxidation zone is D 1 , and D≤D 1 .
根据本发明的一个优选实施例,所述的二级气化剂入口位于气化炉的过渡区。According to a preferred embodiment of the present invention, the secondary gasification agent inlet is located in the transition zone of the gasifier.
根据本发明的一个优选实施例,所述气化炉包括直径相对于气化炉的主体缩小的喉口。According to a preferred embodiment of the present invention, the gasifier includes a throat with a reduced diameter relative to the body of the gasifier.
根据本发明的一个优选实施例,所述喉口位于返料口下面。According to a preferred embodiment of the present invention, the throat opening is located below the material return opening.
根据本发明的另一个方面,提供了一种循环流化床气化方法,采用如前述实施例中任一项所述的循环流化床气化装置,所述循环流化床气化方法包括:According to another aspect of the present invention, there is provided a circulating fluidized bed gasification method using the circulating fluidized bed gasification device according to any one of the preceding embodiments, the circulating fluidized bed gasification method comprising: :
(1)燃料由给料口进入气化炉,含有未完全反应的碳的循环固体颗粒由返料口进入气化炉,一级气化剂由一级气化剂入口进入气化炉,燃料和返回物料与一级气化剂发生以燃烧反应为主的反应,并释放热量;(1) The fuel enters the gasifier from the feed port, the circulating solid particles containing incompletely reacted carbon enter the gasifier from the return port, the primary gasification agent enters the gasifier from the primary gasification agent inlet, and the fuel The reaction with the return material and the primary gasification agent is mainly based on the combustion reaction, and heat is released;
(2)二级气化剂由二级气化剂入口进入气化炉,与碳颗粒接触,发生反应并释放热量,同时燃烧部分已生成的可燃气体而放热;(2) The secondary gasification agent enters the gasifier from the inlet of the secondary gasification agent, contacts with carbon particles, reacts and releases heat, and at the same time burns part of the generated combustible gas to release heat;
(3)气化产物携带未完全反应的含碳物料从气化产物出口进入气固分离器;(3) the gasification product carries the incompletely reacted carbonaceous material into the gas-solid separator from the gasification product outlet;
(4)经气固分离器分离的循环固体颗粒经返料器返回气化炉,收集经气固分离器分离的气化物质。(4) The circulating solid particles separated by the gas-solid separator are returned to the gasifier through the return device, and the gasified substances separated by the gas-solid separator are collected.
根据本发明的一个优选实施例,将气化炉底部的流化速度控制在1.5m/s~2.5m/s。According to a preferred embodiment of the present invention, the fluidization velocity at the bottom of the gasifier is controlled at 1.5m/s˜2.5m/s.
根据本发明的一个优选实施例,所述气化炉在运行过程中形成自下而上的氧化区、过渡区和还原区,控制氧化区温度不高于950℃。According to a preferred embodiment of the present invention, the gasifier forms a bottom-up oxidation zone, a transition zone and a reduction zone during operation, and the temperature of the oxidation zone is controlled not to be higher than 950°C.
根据本发明的一个优选实施例,气化炉的反应温度在850℃和1200℃之间。According to a preferred embodiment of the present invention, the reaction temperature of the gasifier is between 850°C and 1200°C.
根据本发明的一个优选实施例,一级气化剂为空气或富氧浓度<40%的富氧空气,或者空气或富氧浓度<40%的富氧空气与水蒸汽的混合物。According to a preferred embodiment of the present invention, the primary gasification agent is air or oxygen-enriched air with an oxygen-enriched concentration <40%, or a mixture of air or oxygen-enriched air with an oxygen-enriched concentration <40% and water vapor.
根据本发明的一个优选实施例,二级气化剂为富氧浓度>50%的富氧空气或者氧气,或者富氧浓度>50%的富氧空气或者氧气与水蒸汽的混合物。According to a preferred embodiment of the present invention, the secondary gasification agent is oxygen-enriched air with an oxygen-enriched concentration>50% or oxygen, or oxygen-enriched air with an oxygen-enriched concentration>50% or a mixture of oxygen and water vapor.
根据本发明的一个优选实施例,二级气化剂中氧量占气化剂总氧量的比例为10%~60%。According to a preferred embodiment of the present invention, the ratio of the amount of oxygen in the secondary gasification agent to the total amount of oxygen in the gasification agent is 10% to 60%.
根据本发明的循环流化床气化装置和循环流化床气化方法,气化剂不是全部从炉膛底部进入,因此提供了一种良好的气化炉氛围和温度的分区,下部氧化区温度较低(不超过950℃),避免了底部因超温而结焦;二级气化剂的通入形成局部高温区域,并因辐射和流化作用提高了炉膛过渡区和还原区的温度,为这些区域气化反应提供热量,促进了吸热的气化反应的进行,提高了系统气化效率和碳转化率。图2为本发明的循环流化床气化装置内的温度T随炉膛高度H的变化图,可见循环流化床气化装置内的温度T并没有随着炉膛高度H降低。According to the circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention, the gasification agent is not all entered from the bottom of the furnace, thus providing a good partition of the atmosphere and temperature of the gasifier, and the temperature of the lower oxidation zone It is relatively low (not more than 950°C) to avoid coking at the bottom due to overtemperature; the introduction of the secondary gasification agent forms a local high temperature area, and the temperature of the furnace transition zone and reduction zone is increased due to radiation and fluidization. These regional gasification reactions provide heat, promote the endothermic gasification reaction, and improve the gasification efficiency and carbon conversion rate of the system. 2 is a graph showing the variation of the temperature T in the circulating fluidized bed gasification device with the furnace height H. It can be seen that the temperature T in the circulating fluidized bed gasification device does not decrease with the furnace height H.
同时,本发明的循环流化床气化装置和循环流化床气化方法实现了气化炉内固体颗粒的合理分布:氧化区较低的流化速度使得含灰量高的大粒径固体颗粒在氧化区停留时间长,可实现与气化剂的充分反应,而小粒径固体颗粒则在气化炉炉膛、气固分离器以及返料器组成的循环系统内多次循环,在炉膛高温区域内与气化剂发生反应。不同粒径颗粒在不同区域内均可实现与气化剂的充分接触和反应,提高了气化效率和碳转化率,降低了系统灰渣含碳量。At the same time, the circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention realize the reasonable distribution of solid particles in the gasifier: the lower fluidization speed in the oxidation zone makes the large-diameter solids with high ash content The particles stay in the oxidation zone for a long time, which can fully react with the gasification agent, while the small-sized solid particles circulate for many times in the circulation system composed of the gasifier furnace, gas-solid separator and return feeder. Reacts with the gasification agent in the high temperature region. Particles with different particle sizes can fully contact and react with the gasification agent in different regions, improve the gasification efficiency and carbon conversion rate, and reduce the carbon content of the system ash.
本发明的循环流化床气化装置和循环流化床气化方法更加适用于循环流化床的富氧气化。The circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention are more suitable for the oxygen-enriched gasification of the circulating fluidized bed.
附图说明Description of drawings
图1为常规循环流化床炉内温度(T)、颗粒灰浓度(θ)与炉膛高度(H)的关系图;Fig. 1 is the relation diagram of temperature (T) in conventional circulating fluidized bed furnace, particle ash concentration (θ) and furnace height (H);
图2为本发明的循环流化床气化装置的温度分布图;Fig. 2 is the temperature distribution diagram of the circulating fluidized bed gasification device of the present invention;
图3为根据本发明的实施例一的循环流化床气化装置的示意图;3 is a schematic diagram of a circulating fluidized bed gasification device according to
图4为根据本发明的实施例二的循环流化床气化装置的示意图;以及4 is a schematic diagram of a circulating fluidized bed gasification apparatus according to
图5为根据本发明的实施例三的循环流化床气化装置的示意图。5 is a schematic diagram of a circulating fluidized bed gasification device according to
具体实施方式Detailed ways
下面结合附图详细描述本发明的示例性的实施例,其中相同或相似的标号表示相同或相似的元件。另外,在下面的详细描述中,为便于解释,阐述了许多具体的细节以提供对本披露实施例的全面理解。然而明显地,一个或多个实施例在没有这些具体细节的情况下也可以被实施。在其他情况下,公知的结构和装置以图示的方式体现以简化附图。Exemplary embodiments of the present invention are described in detail below with reference to the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements. Furthermore, in the following detailed description, for convenience of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the present disclosure. Obviously, however, one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in diagram form in order to simplify the drawings.
根据本发明的总体构思,提供了一种循环流化床气化装置,包括气化炉、气固分离器和返料器,气化炉与气固分离器连通,气固分离器与返料器连通,返料器与气化炉连通,所述气化炉上设置有气化剂入口、给料口、返料口和气化产物出口,其中,所述气化剂入口包括一级气化剂入口和二级气化剂入口,并且所述一级气化剂入口位于第一位置,所述二级气化剂入口位于与第一位置不同的第二位置。According to the general concept of the present invention, a circulating fluidized bed gasification device is provided, which includes a gasifier, a gas-solid separator and a return material. The gasifier is communicated with the gas-solid separator, and the gas-solid separator is connected with the return material. The feeder is communicated with the gasifier, and the gasifier is communicated with the gasifier, and the gasifier is provided with a gasification agent inlet, a feeding port, a material return port and a gasification product outlet, wherein the gasification agent inlet includes a primary gasification A gasification agent inlet and a secondary gasification agent inlet, and the primary gasification agent inlet is located at a first position, and the secondary gasification agent inlet is located at a second position different from the first position.
所述气化炉包括自下而上的氧化区、过渡区和还原区,氧化区、过渡区和还原区可以具有相同的截面面积,或者它们的截面面积不同,例如,所述过渡区和还原区的直径为D,所述氧化区的直径为D1,并且D≤D1。The gasifier includes an oxidation zone, a transition zone and a reduction zone from the bottom up. The oxidation zone, the transition zone and the reduction zone may have the same cross-sectional area, or their cross-sectional area may be different, for example, the transition zone and the reduction zone The diameter of the region is D, the diameter of the oxidized region is D 1 , and D≦D 1 .
具体地,所述一级气化剂入口位于气化炉的底部,所述二级气化剂入口位于气化炉的中部以下。有利地,所述的二级气化剂入口位于气化炉的过渡区。气化剂分两级进入气化炉,特别是一级气化剂氧浓度低(例如为空气或富氧浓度<40%的富氧空气)的情况下,与富氧气化剂全部由底部通入相比,降低了氧化区内的氧碳比,减少了放热量,有效降低了炉膛底部温度,避免了灰浓度较高的炉膛底部因高温而结焦。Specifically, the primary gasification agent inlet is located at the bottom of the gasifier, and the secondary gasification agent inlet is located below the middle of the gasifier. Advantageously, the secondary gasification agent inlet is located in the transition zone of the gasifier. The gasification agent enters the gasifier in two stages, especially when the oxygen concentration of the first-stage gasification agent is low (for example, air or oxygen-enriched air with an oxygen-enriched concentration <40%), all of the gasification agent and the oxygen-enriched oxidant are passed through the bottom. Compared with the input, the oxygen-carbon ratio in the oxidation zone is reduced, the heat release is reduced, the temperature at the bottom of the furnace is effectively lowered, and the coking of the bottom of the furnace with high ash concentration due to high temperature is avoided.
此外,二级气化剂进入炉膛后形成局部高温,且此处的热量随物料和流化风向炉膛上部携带,提高了炉膛中上部的温度,为气化反应提供热量,促进了气化反应的进行,提高了系统气化效率和碳转化率。特别是在二级气化剂的氧浓度高的情况下,这种作用更加明显。In addition, after the secondary gasification agent enters the furnace, a local high temperature is formed, and the heat here is carried to the upper part of the furnace with the material and the fluidizing wind, which increases the temperature in the upper part of the furnace, provides heat for the gasification reaction, and promotes the gasification reaction. It can improve the gasification efficiency and carbon conversion rate of the system. This effect is more pronounced especially when the oxygen concentration of the secondary gasification agent is high.
优选地,气化炉的炉膛的高度为H,所述返料口距离炉膛底部的高度为h0,并且0.1H≤h0≤0.3H。限制返料口的高度,避免因返料口位置太低导致的循环流化床气化底渣含碳量高的问题。Preferably, the height of the hearth of the gasifier is H, the height of the material returning port from the bottom of the hearth is h 0 , and 0.1H≤h 0 ≤0.3H. Limit the height of the return port to avoid the problem of high carbon content in the CFB gasification bottom slag caused by the low position of the return port.
进一步地,所述二级气化剂入口距离炉膛底部的高度为h,并且h≤h0。二级气化剂在返料口以下通入时,将返回炉膛的含碳固体物料向上携带,提高了过渡区和还原区的含碳固体颗粒浓度,进一步提高了系统气化效率和碳转化率。Further, the height of the secondary gasification agent inlet from the bottom of the furnace is h, and h≤h 0 . When the secondary gasification agent is introduced below the material return port, it will carry the carbon-containing solid material returning to the furnace upward, which increases the concentration of carbon-containing solid particles in the transition zone and the reduction zone, and further improves the gasification efficiency and carbon conversion rate of the system. .
所述气化剂入口可以包括多个二级气化剂入口,多个二级气化剂入口分布在同一层,或者沿气化炉的高度方向分布在多层。不同层的二级气化剂入口在垂直于气化炉的高度方向的截面上的投影相互错开。相互错开的二级气化剂入口有利于气化剂的均匀分布。The gasification agent inlet may include a plurality of secondary gasification agent inlets, and the plurality of secondary gasification agent inlets are distributed in the same layer, or distributed in multiple layers along the height direction of the gasifier. The projections of the secondary gasification agent inlets of different layers on the cross-section perpendicular to the height direction of the gasifier are staggered from each other. The staggered secondary gasification agent inlets are beneficial to the uniform distribution of the gasification agent.
根据本发明的一个优选实施例,所述气化炉包括直径相对于气化炉的主体缩小的喉口。有利地,所述喉口位于返料口下面。在返料口以下设置喉口,强化了炉膛底部氧化区以及中上部过渡区和还原区的内循环,实现了更加明确的氛围、粒径和温度分区:喉口以下为流化速度低、温度低的氧化区,大颗粒物料在此多次循环,降低了底渣含碳量;喉口的设置进一步减少了返回物料向炉膛下部的返混,提高了小颗粒物料在喉口以上高温循环回路内的浓度,促进了气化反应,提高了气化效率,降低了飞灰含碳量。According to a preferred embodiment of the present invention, the gasifier includes a throat with a reduced diameter relative to the body of the gasifier. Advantageously, the throat is located below the return opening. The throat is set below the material return port, which strengthens the internal circulation of the oxidation zone at the bottom of the furnace, the middle and upper transition zone and the reduction zone, and realizes a clearer division of atmosphere, particle size and temperature: below the throat, the fluidization speed is low, the temperature is low In the low oxidation zone, large particle materials are circulated here for many times, which reduces the carbon content of the bottom slag; the setting of the throat further reduces the back mixing of the returned material to the lower part of the furnace, and improves the high temperature circulation loop of the small particle material above the throat. The concentration in the fly ash promotes the gasification reaction, improves the gasification efficiency, and reduces the carbon content of the fly ash.
根据本发明的另一个方面,提供了一种循环流化床气化方法,所述循环流化床气化方法包括:According to another aspect of the present invention, there is provided a circulating fluidized bed gasification method, the circulating fluidized bed gasification method comprising:
(1)燃料由给料口进入气化炉,含有未完全反应的碳的循环固体颗粒由返料口进入气化炉,一级气化剂由一级气化剂入口进入气化炉,燃料和返回物料与一级气化剂发生以燃烧反应为主的反应,并释放热量;(1) The fuel enters the gasifier from the feed port, the circulating solid particles containing incompletely reacted carbon enter the gasifier from the return port, the primary gasification agent enters the gasifier from the primary gasification agent inlet, and the fuel The reaction with the return material and the primary gasification agent is mainly based on the combustion reaction, and heat is released;
(2)二级气化剂由二级气化剂入口进入气化炉,与碳颗粒接触,发生反应并释放热量,同时燃烧部分已生成的可燃气体而放热;(2) The secondary gasification agent enters the gasifier from the inlet of the secondary gasification agent, contacts with carbon particles, reacts and releases heat, and at the same time burns part of the generated combustible gas to release heat;
(3)气化产物携带未完全反应的含碳物料从气化产物出口进入气固分离器;(3) the gasification product carries the incompletely reacted carbonaceous material into the gas-solid separator from the gasification product outlet;
(4)经气固分离器分离的循环固体颗粒经返料器返回气化炉,收集经气固分离器分离的气化物质。(4) The circulating solid particles separated by the gas-solid separator are returned to the gasifier through the return device, and the gasified substances separated by the gas-solid separator are collected.
根据本发明的一个优选实施例,将气化炉底部的流化速度控制在1.5m/s~2.5m/s。控制气化炉底部的流化速度,以便使较大颗粒的循环物料在气化剂充足的氧化区停留充分的时间,使反应更充分。According to a preferred embodiment of the present invention, the fluidization velocity at the bottom of the gasifier is controlled at 1.5m/s˜2.5m/s. The fluidization speed at the bottom of the gasifier is controlled so that the circulating material with larger particles stays in the oxidation zone with sufficient gasification agent for a sufficient time to make the reaction more sufficient.
所述气化炉在运行过程中形成自下而上的氧化区、过渡区和还原区,控制氧化区温度不高于950℃。气化炉的反应温度在850℃和1200℃之间。下部氧化区温度较低,避免了底部因超温而结焦。During the operation of the gasifier, an oxidation zone, a transition zone and a reduction zone are formed from the bottom up, and the temperature of the oxidation zone is controlled not to be higher than 950°C. The reaction temperature of the gasifier is between 850°C and 1200°C. The lower oxidation zone has a lower temperature to avoid coking at the bottom due to overheating.
优选地,一级气化剂为空气或富氧浓度<40%的富氧空气,或者空气或富氧浓度<40%的富氧空气与水蒸汽的混合物,并且,二级气化剂为富氧浓度>50%的富氧空气或者氧气,或者富氧浓度>50%的富氧空气或者氧气与水蒸汽的混合物。有利地,二级气化剂中氧量占气化剂总氧量的比例为10%~60%。Preferably, the primary gasification agent is air or oxygen-enriched air with an oxygen-enriched concentration <40%, or a mixture of air or oxygen-enriched air with an oxygen-enriched concentration <40% and water vapor, and the secondary gasification agent is an oxygen-enriched air Oxygen-enriched air with an oxygen concentration > 50% or oxygen, or oxygen-enriched air with an oxygen concentration > 50% or a mixture of oxygen and water vapor. Advantageously, the proportion of oxygen in the secondary gasification agent to the total oxygen content of the gasification agent is 10% to 60%.
根据本发明的循环流化床气化装置和循环流化床气化方法,气化剂不是全部从炉膛底部进入,因此提供了一种良好的气化炉氛围和温度的分区,下部氧化区温度较低(不超过950℃),避免了底部因超温而结焦;二级气化剂的通入形成局部高温区域,并因辐射和流化作用提高了炉膛过渡区和还原区的温度,为这些区域气化反应提供热量,促进了吸热的气化反应的进行,提高了系统气化效率和碳转化率。图2为本发明的循环流化床气化装置内的温度T随炉膛高度H的变化图,可见循环流化床气化装置内的温度T并没有随着炉膛高度H降低。According to the circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention, the gasification agent is not all entered from the bottom of the furnace, thus providing a good partition of the atmosphere and temperature of the gasifier, and the temperature of the lower oxidation zone It is relatively low (not more than 950°C) to avoid coking at the bottom due to overtemperature; the introduction of the secondary gasification agent forms a local high temperature area, and the temperature of the furnace transition zone and reduction zone is increased due to radiation and fluidization. These regional gasification reactions provide heat, promote the endothermic gasification reaction, and improve the gasification efficiency and carbon conversion rate of the system. 2 is a graph showing the variation of the temperature T in the circulating fluidized bed gasification device with the furnace height H. It can be seen that the temperature T in the circulating fluidized bed gasification device does not decrease with the furnace height H.
同时,本发明的循环流化床气化装置和循环流化床气化方法实现了气化炉内固体颗粒的合理分布:氧化区较低的流化速度使得含灰量高的大粒径固体颗粒在氧化区停留时间长,可实现与气化剂的充分反应,而小粒径固体颗粒则在气化炉炉膛、气固分离器以及返料器组成的循环系统内多次循环,在炉膛高温区域内与气化剂发生反应。不同粒径颗粒在不同区域内均可实现与气化剂的充分接触和反应,提高了气化效率和碳转化率,降低了系统灰渣含碳量。At the same time, the circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention realize the reasonable distribution of solid particles in the gasifier: the lower fluidization speed in the oxidation zone makes the large-diameter solids with high ash content The particles stay in the oxidation zone for a long time, which can fully react with the gasification agent, while the small-sized solid particles circulate for many times in the circulation system composed of the gasifier furnace, gas-solid separator and return feeder. Reacts with the gasification agent in the high temperature region. Particles with different particle sizes can fully contact and react with the gasification agent in different regions, improve the gasification efficiency and carbon conversion rate, and reduce the carbon content of the system ash.
本发明的循环流化床气化装置和循环流化床气化方法更加适用于循环流化床的富氧气化。The circulating fluidized bed gasification device and the circulating fluidized bed gasification method of the present invention are more suitable for the oxygen-enriched gasification of the circulating fluidized bed.
实施例一Example 1
图3为根据本发明的实施例一的循环流化床气化装置的示意图。循环流化床富氧气化装置包括气化炉1、气固分离器2、下降管3、返料器4和返料斜管5。炉膛上设置有一级气化剂入口a、二级气化剂入口(包括第一二级气化剂入口b1和第二二级气化剂入口b2)、给料口c、返料口d和气化产物出口e。3 is a schematic diagram of a circulating fluidized bed gasification device according to
气化炉1自下而上分为多个区段,依次为氧化区1-A,过渡区1-B和还原区1-C。过渡区和还原区直径为D,氧化区直径为D1,D和D1由其所对应区域的流化速度确定,D和D1可以相等,其中,氧化区流化速度为2m/s,过渡区下部流化速度为3.5m/s。给料口c位于过渡区1-B,返料口d位于过渡区1-B中下部,距离一级气化剂布风点以上h0处,且h0=0.15H。在本实施例中,设2个二级气化剂入口,为b1和b2,其位于炉膛同一水平面上。二级气化剂入口位于一级气化剂布风点以上h处,且h=0.2H。二级气化剂入口方向与炉膛垂直中心线垂直。The
一级气化剂入口a位于炉膛底部,0~6mm粉煤从给料口c进入气化炉1,其中大颗粒进入下部氧化区1-A内,与一级气化剂发生以燃烧反应为主的反应,并释放热量,小颗粒则被携带进入炉膛中上部。一级气化剂为空气和水蒸汽的混合物,与富氧气化剂全部由炉膛底部通入相比,降低了氧化区1-A内氧碳比和富氧空气中氧气浓度,燃烧放热量减少,降低了氧化区1-A温度,氧化区1-A温度保持在900℃~950℃,避免了炉膛底部超温结焦。The first-stage gasification agent inlet a is located at the bottom of the furnace, and the 0-6mm pulverized coal enters the
保持炉膛底部流化风速在2m/s,未被携带至炉膛上部的较大颗粒物料在氧化区1-A内进行鼓泡态流动,与一级气化剂反应,颗粒停留时间长,促进了固体颗粒的充分反应,降低了底渣含碳量。Keep the fluidizing wind speed at the bottom of the furnace at 2m/s, the larger particles that are not carried to the upper part of the furnace flow in a bubbling state in the oxidation zone 1-A, and react with the primary gasification agent, and the particles stay for a long time, which promotes The sufficient reaction of the solid particles reduces the carbon content of the bottom slag.
小粒径固体颗粒和热量在炉膛内自下而上运动,在此过程中气化剂逐渐被消耗,经历过渡区1-B之后进入以气化反应为主的还原区1-C。二级气化剂为氧气和水蒸汽的混合物,由过渡区的二级气化剂入口进入气化炉1,与高浓度碳颗粒接触,发生以氧化为主的反应并释放热量,并燃烧部分已生成的可燃气体,形成局部高温区域,促进了此区域附近的气化反应进行。同时,局部高温处热量在热辐射和流化作用下向炉膛上部携带,提高了炉膛中上部的温度。由于气化反应是吸热反应,因此,温度的升高为其以上区域的气化反应提供热量,促进了气化反应的进行,从而提高了系统气化效率和碳转化率。Small-sized solid particles and heat move from bottom to top in the furnace. During this process, the gasification agent is gradually consumed, and after passing through the transition zone 1-B, it enters the reduction zone 1-C, which is dominated by gasification reaction. The secondary gasification agent is a mixture of oxygen and water vapor. It enters the
生成的煤气携带未完全反应的含碳物料从气化产物出口e进入气固分离器2,大部分颗粒被收集并依次经下降管3、返料器4和返料斜管5返回炉膛,继续循环参与反应,很少一部分从气固分离器2中逸出进入后续冷却及净化系统。The generated gas carries the incompletely reacted carbonaceous material and enters the gas-
其中,一级气化剂为空气和水蒸汽的混合物,蒸汽量根据炉膛底部流化速度和温度的要求进行调节,二级气化剂为氧气和水蒸汽的混合物。二级气化剂中氧量占系统总氧量的比例为30%。Among them, the primary gasification agent is a mixture of air and water vapor, the amount of steam is adjusted according to the requirements of the fluidization speed and temperature at the bottom of the furnace, and the secondary gasification agent is a mixture of oxygen and water vapor. The proportion of oxygen in the secondary gasification agent to the total oxygen in the system is 30%.
实施例二
图4为根据本发明的实施例二的循环流化床气化装置的示意图。循环流化床富氧气化装置包括气化炉1、气固分离器2、下降管3、返料器4和返料斜管5。炉膛上设置有一级气化剂入口a、二级气化剂入口(包括第一二级气化剂入口b1、第二二级气化剂入口b2、第三二级气化剂入口b3、第四二级气化剂入口b4)、给料口c、返料口d和气化产物出口e。4 is a schematic diagram of a circulating fluidized bed gasification device according to
气化炉1自下而上分为多个区段,依次为氧化区1-A,过渡区1-B和还原区1-C。气化炉1的过渡区1-B和还原区1-C的直径均为D,氧化区1-A直径为D1,D和D1由其所对应区域的流化速度确定,D≤D1。其中,氧化区流化速度为1.5m/s,过渡区下部流化速度为3.8m/s。给料口c位于氧化区1-A上部;返料口d位于过渡区1-B中下部,距离一级气化剂布风点以上h0处,且h0=0.2H。在本实施例中,设4个二级气化剂入口,为b1~b4,其位于炉膛同一水平面上,呈圆周均匀布置。二级气化剂入口位于一级气化剂布风点以上h处,且h=0.18H。二级气化剂入口方向与炉膛垂直中心线垂直。The
一级气化剂入口a位于炉膛底部,0~6mm粉煤从给料口c进入气化炉1,在氧化区1-A内与一级气化剂发生以燃烧反应为主的反应,并释放热量。调整一级气化剂风量,保持炉膛底部流化风速在1.5m/s,未被携带进入炉膛上部的大颗粒物料在氧化区1-A内进行鼓泡态的流动,并与一级气化剂反应,颗粒停留时间长,促进了固体颗粒的充分反应,排出的底渣含碳量低。调整蒸汽量,保持氧化区1-A内温度不高于950℃,避免底部灰浓度较高的颗粒因高温而结焦。The first-stage gasification agent inlet a is located at the bottom of the furnace, and the 0-6mm pulverized coal enters the
小颗粒粉煤和由返料口d返回炉膛的含碳固体颗粒在气固混合物的携带下在炉膛内自下而上运动,在此过程中气化剂逐渐被消耗,经历过渡区1-B之后进入以气化反应为主的还原区1-C。二级气化剂由过渡区的二级气化剂入口进入气化炉1,与高浓度碳颗粒接触,发生以氧化为主的反应并释放热量,并燃烧部分已生成的可燃气体,形成局部高温区域,促进了此区域附近的气化反应进行。同时,局部高温处热量在热辐射和流化作用下向炉膛上部携带,提高了炉膛中上部的温度。由于气化反应是吸热反应,因此,温度的升高为其以上区域的气化反应提供热量,促进了气化反应的进行,从而提高了系统气化效率和碳转化率。Small particles of pulverized coal and carbon-containing solid particles returned to the furnace from the return port d are carried by the gas-solid mixture to move from bottom to top in the furnace. During this process, the gasification agent is gradually consumed and goes through the transition zone 1-B After that, it enters the reduction zone 1-C, which is mainly based on gasification reaction. The secondary gasification agent enters the
生成的煤气携带未完全反应的含碳物料从气化产物出口e进入气固分离器2,大部分颗粒被收集并依次经下降管3、返料器4和返料斜管5返回炉膛,很少一部分从气固分离器2中逸出进入后续冷却及净化系统。The generated coal gas carries the incompletely reacted carbonaceous material into the gas-
从返料口d返回气化炉1的含碳固体颗粒继续循环参与反应,由于二级气化剂入口在返料口c以下,更多的返回物料被携带进入返料口c以上区域,减少了返混进入底部氧化区1-A的颗粒量,提高了炉膛过渡区1-B和还原区1-C的含碳固体颗粒浓度,促进了气化反应的进行,并增大了固体颗粒停留时间,提高了碳转化率,降低了飞灰碳含量。The carbon-containing solid particles returned to the
其中,一级气化剂为空气和氧气的混合物,富氧浓度为30%,并通入水蒸汽以调节底部氧化区1-A内的温度和流化速度;二级气化剂为富氧浓度为60%的富氧空气,并通入水蒸汽以调节流化速度和温度。Among them, the primary gasification agent is a mixture of air and oxygen, and the oxygen-enriched concentration is 30%, and steam is introduced to adjust the temperature and fluidization speed in the bottom oxidation zone 1-A; the secondary gasification agent is the oxygen-enriched concentration. It is 60% oxygen-enriched air, and water vapor is introduced to adjust the fluidization speed and temperature.
实施例三
图5为根据本发明的实施例三的循环流化床气化装置的示意图。循环流化床富氧气化装置包括气化炉1、气固分离器2、下降管3、返料器4和返料斜管5。炉膛上设置有一级气化剂入口a、二级气化剂入口(包括第一二级气化剂入口b1、第二二级气化剂入口b2、第三二级气化剂入口b3、第四二级气化剂入口b4)、给料口c、返料口d、气化产物出口e和喉口f。5 is a schematic diagram of a circulating fluidized bed gasification device according to
气化炉1自下而上分为多个区段,依次为氧化区1-A,过渡区1-B和还原区1-C。气化炉1的过渡区1-B和还原区1-C的直径均为D,氧化区1-A直径为D1,D和D1由其所对应区域的流化速度确定,D≤D1。其中,氧化区流化速度为2.0m/s,过渡区下部流化速度为3.8m/s。喉口f最小处直径D2=0.6D。给料口位于氧化区1-A上部;返料口位于过渡区1-B中下部,距离一级气化剂布风点以上h0处,且h0=0.18H。喉口位于过渡区1-B下部,返料口以下位置。在本实施例中,设4个二级气化剂入口,为b1~b4,其位于炉膛同一水平面上,呈圆周均匀布置。二级气化剂入口位于一级气化剂布风点以上h处,且h=0.25H。二级气化剂垂直气化炉1进入炉膛内部。The
一级气化剂入口a位于炉膛底部,0~6mm粉煤从给料口c进入气化炉1,在氧化区1-A内与一级气化剂发生以燃烧反应为主的反应,并释放热量。调整一级气化剂风量,保持氧化区流化风速在2.0m/s,未被携带进入炉膛上部的大颗粒物料在氧化区1-A内进行鼓泡态的流动,并与一级气化剂反应,颗粒停留时间长,促进了固体颗粒的充分反应,排出的底渣含碳量低。调整蒸汽量,保持氧化区1-A内温度不高于950℃,避免底部灰浓度较高的颗粒因高温而结焦。The first-stage gasification agent inlet a is located at the bottom of the furnace, and the 0-6mm pulverized coal enters the
小颗粒粉煤和由返料口d返回炉膛的含碳固体颗粒在气固混合物的携带下于炉膛内自下而上运动,在此过程中气化剂逐渐被消耗,经历过渡区1-B之后进入以气化反应为主的还原区1-C。二级气化剂由过渡区的二级气化剂入口进入气化炉1,与高浓度碳颗粒接触,发生以氧化为主的反应并释放热量,并燃烧部分已生成的可燃气体,形成局部高温区域,促进了此区域附近的气化反应进行。同时,局部高温处热量在热辐射和流化作用下向炉膛上部携带,提高了炉膛中上部的温度。由于气化反应是吸热反应,因此,温度的升高为其以上区域的气化反应提供热量,促进了气化反应的进行,从而提高了系统气化效率和碳转化率。Small particles of pulverized coal and carbon-containing solid particles returned to the furnace from the return port d are carried by the gas-solid mixture and move from bottom to top in the furnace. After that, it enters the reduction zone 1-C, which is mainly based on gasification reaction. The secondary gasification agent enters the
气化炉1所设置的喉口f一方面减少了小颗粒物料向炉膛下部的返混,提高了过渡区和还原区的固体颗粒浓度,促进了炉膛中上部高温区域气化反应的进行,提高了气化效率和碳转化率,降低了飞灰含碳量;另一方面,增强了大颗粒固体物料在氧化区的循环,增加了停留时间,降低了底渣含碳量。On the one hand, the throat f set in the
生成的煤气携带未完全反应的含碳物料从气化产物出口e进入气固分离器2,大部分颗粒被收集并依次经下降管3、返料器4和返料斜管5返回炉膛,很少一部分从气固分离器2中逸出进入后续冷却及净化系统。The generated coal gas carries the incompletely reacted carbonaceous material into the gas-
其中,一级气化剂为富氧浓度为25%的富氧空气,并通入水蒸汽以调节底部氧化区1-A内的温度和流化速度;二级气化剂为富氧浓度为70%的富氧空气,并通入水蒸汽以调节流化速度和温度。Among them, the first-stage gasification agent is oxygen-enriched air with an oxygen-enriched concentration of 25%, and steam is introduced to adjust the temperature and fluidization speed in the bottom oxidation zone 1-A; the second-stage gasification agent is an oxygen-enriched concentration of 70%. % oxygen-enriched air, and water vapor is introduced to adjust the fluidization speed and temperature.
实施例四
下面以煤粉为例,具体说明一个实施例的循环流化床富氧气化方法,该方法包括如下步骤:The following takes pulverized coal as an example to specifically describe a circulating fluidized bed oxygen-enriched gasification method according to an embodiment. The method includes the following steps:
(1)粉煤由给煤口送入炉膛,含有大量未完全反应的碳的循环固体颗粒由返料口进入炉膛,一级气化剂由炉膛底部的一级气化剂入口进入炉膛,粉煤和返回物料与一级气化剂发生以燃烧反应为主的反应,并释放热量;(1) The pulverized coal is fed into the furnace from the coal feeding port, the circulating solid particles containing a large amount of incompletely reacted carbon enter the furnace from the return port, and the primary gasification agent enters the furnace from the primary gasification agent inlet at the bottom of the furnace. Coal and return material react with primary gasification agent mainly by combustion reaction, and release heat;
(2)炉膛底部流化速度较低(1.5m/s~2.5m/s),使得大颗粒物料不被携带进入炉膛上部,而是在炉膛底部氧化区内,以鼓泡流化的状态继续与一级气化剂反应;调整一级气化剂占比和组成,控制氧化区温度不高于950℃。(2) The fluidization velocity at the bottom of the furnace is low (1.5m/s ~ 2.5m/s), so that the large particle materials are not carried into the upper part of the furnace, but continue in the state of bubbling and fluidization in the oxidation zone at the bottom of the furnace React with the primary gasification agent; adjust the proportion and composition of the primary gasification agent, and control the temperature of the oxidation zone not to be higher than 950 °C.
(3)未反应的一级气化剂和已生成气体携带未完全反应的小颗粒含碳物料和热量在炉膛内自下而上运动,在此过程中氧化剂逐渐被消耗,炉膛内反应逐渐转变为以气化为主的反应,气化反应吸热而消耗燃烧反应释放的热量。(3) The unreacted primary gasification agent and the generated gas carry the incompletely reacted small particles of carbonaceous materials and heat in the furnace from bottom to top. During this process, the oxidant is gradually consumed, and the reaction in the furnace gradually changes. For the gasification-based reaction, the gasification reaction absorbs heat and consumes the heat released by the combustion reaction.
(4)二级气化剂由二级气化剂入口进入炉膛,与高浓度碳颗粒接触,发生反应并释放热量,同时也会燃烧部分已生成的可燃气体而放热,释放的热量在二级气化剂入口附近区域形成局部高温区域(最高温度可达1200℃);(4) The secondary gasification agent enters the furnace from the inlet of the secondary gasification agent, contacts with high-concentration carbon particles, reacts and releases heat, and also burns some of the generated combustible gas to release heat, and the released heat is in the second stage. The area near the inlet of the first-stage gasification agent forms a local high temperature area (the maximum temperature can reach 1200 ℃);
(5)二级气化剂与可燃物反应放出的热量在热辐射和流化作用下向炉膛上部携带,提高了炉膛中上部的温度,为该区域的气化反应提供热量,促进了气化反应的进行;(5) The heat released by the reaction between the secondary gasification agent and the combustible material is carried to the upper part of the furnace under the action of thermal radiation and fluidization, which increases the temperature of the upper part of the furnace, provides heat for the gasification reaction in this area, and promotes gasification. the conduct of the reaction;
(6)生成的煤气携带未完全反应的含碳物料从气化产物出口进入气固分离器,大部分颗粒被收集并经返料器返回炉膛,很少一部分从气固分离器中逸出进入后续冷却及净化系统。(6) The generated gas carries the incompletely reacted carbon-containing materials from the gasification product outlet and enters the gas-solid separator. Most of the particles are collected and returned to the furnace through the return feeder, and a small part escapes from the gas-solid separator and enters the Subsequent cooling and purification system.
(7)大部分从返料口返回的小颗粒含碳固体物料被携带向炉膛上部运动,继续循环参与反应,一部分小颗粒含碳物料返混进入炉膛下部。(7) Most of the small particles of carbon-containing solid materials returned from the material return port are carried to the upper part of the furnace, and continue to circulate and participate in the reaction, and a part of the small particles of carbon-containing materials are mixed back into the lower part of the furnace.
进一步地,二级气化剂的通入是在返料口以下位置进行的,提高返料口处流化速度,由返料口返回的物料更多地被携带进入返料口以上区域,参与多次循环。Further, the introduction of the secondary gasification agent is carried out at the position below the material return port, increasing the fluidization speed at the material return port, and more materials returned from the material return port are carried into the area above the material return port. multiple cycles.
优选地,返料口以下设置有喉口,喉口的设置使得由返料口返回的小颗粒物料在喉口处的结构约束和高流化速度作用下,更多地向炉膛上部运动,减少了返回物料向炉膛下部的返混,提高了小颗粒物料在喉口以上高温循环回路内的浓度。Preferably, a throat port is provided below the material return port, and the setting of the throat port enables the small particle materials returned from the material return port to move more toward the upper part of the furnace under the structural constraints and high fluidization speed at the throat port. The back mixing of the returned material to the lower part of the furnace is improved, and the concentration of the small particle material in the high temperature circulation loop above the throat is increased.
需要说明的是,通过炉膛直径和气化剂分配比例的调整,可以保持炉膛底部氧化区较低的流化速度,延长大颗粒固体物料在此的停留时间,保证了其的充分反应,降低了底渣含碳量。It should be noted that, by adjusting the furnace diameter and the distribution ratio of the gasification agent, it is possible to maintain a low fluidization speed in the oxidation zone at the bottom of the furnace, prolong the residence time of large-particle solid materials here, ensure its full reaction, and reduce the bottom of the furnace. Slag carbon content.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行变化。本发明的适用范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that changes may be made to these embodiments without departing from the principles and spirit of the present invention. The scope of applicability of the present invention is defined by the appended claims and their equivalents.
附图标记列表:List of reference numbers:
1 气化炉1 Gasifier
2 气固分离器2 Gas-solid separator
3 下降管3 Downpipes
4 返料器4 Feeder
5 返料斜管5 Return inclined tube
1-A 氧化区1-A Oxidation Zone
1-B 过渡区1-B Transition Area
1-C 还原区1-C Recovery Area
a 一级气化剂入口a Primary gasification agent inlet
b1 第一二级气化剂入口b1 First and second stage gasification agent inlet
b2 第二二级气化剂入口b2 Second stage gasification agent inlet
b3 第三二级气化剂入口b3 The third stage gasification agent inlet
b4 第四二级气化剂入口b4 Fourth stage gasification agent inlet
c 给料口c feed port
d 返料口d return port
e 气化产物出口e Gasification product outlet
f 喉口。f Throat.
Claims (11)
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