A kind of preparation method for the PP Pipe Compound being used to prepare whole life cycle design and degradation ground
The preparation method of film
Technical field
The invention belongs to chemical fields, and in particular to a kind of PP Pipe Compound for preparing degradable mulch and use the PP Pipe Compound system
The method of standby degradable mulch.
Background technique
In China's agriculture field, the application of film-mulching technique to productivity significantly improve and the change of production method has
There is huge effect.Covering with ground sheeting has the function of that Meteorological effect, diseases prevention are pest-resistant and inhibits weeds etc., make crop yield 20%~
50%.But meanwhile covering with ground sheeting extensive use also brings a series of problems, uses and recycle unfavorable, mulch residual such as technology is general
Caused " white pollution " etc..
Mulch remains first is that can change soil texture.Residual film can reduce soil moisture content, weaken drought-resistant ability, cause secondary
Salination, causes soil hardening and fertility declines, and hinders soil to crop moisture, nutrient supply;Second is that will affect seed hair
Bud.Seed is wrapped up by residual film, being rotted because of poor air permeability, being withered because cannot get moisture, percentage of seedgermination is difficult to ensure, most
Crop yield is influenced eventually;Third is that agricultural machinery working quality and efficiency can be reduced.A large amount of presence of residual film can make machinery take place frequently in soil
Failure, off and on, quality and efficiency are all severely impacted mechanical work.These problems are to China agricultural sustainable development pole
It is unfavorable.
Whole life cycle design refers to causes a kind of plastics of degradation thin by the effect of microorganism in the natural environment
Film becomes one of the effective way for solving mulch residue problem at present due to its excellent degradability.Europe and Japan are
State-of-the-art countries and regions are researched and developed and applied to biodegradation material, technology and Biodegradable mulch.Since 2010, state is external
Object degradative plastic film material development production large enterprises start scientific research related with China and agricultural technology extension department and cooperate, northwest
Xinjiang, the Yunnan in southwest, the Beijing in North China, Hebei and northwest Gansu and the Inner Mongol etc. are to staple crops, such as cotton, jade
Rice, tobacco, potato and vegetables etc. are tested and have been demonstrated.
In recent years, China achieves rapid progress, golden hair science and technology, Lanshan County village in the research and application of Biodegradable mulch
River, prosperous rich medicine company and million Long Deng enterprise of Jin Hui are on the basis for building up biodegradation material production line with independent intellectual property rights
On, carry out research, the popularization of degradative plastic film.But due to outstanding problem at high cost, causes market acceptance level low, limit
The extensive use of whole life cycle design is made.
Therefore, a kind of production process is simple, and production cost is low, is suitable for industrial production and the mulch producer for promoting degradable
Method is suggested.
Summary of the invention
In view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of inorganic height to fill whole life cycle design,
On the basis of meeting the growth cycle demands of crops such as corn, food certain herbaceous plants with big flowers, tomato, potato, mulch controlled degradation is realized, and substantially drop
The production cost of low whole life cycle design solves the problems, such as that manufacturing cost is high in current whole life cycle design popularization.
The present invention provides a kind of production process is simple, production cost is low, is suitable for industrial production and the power for promoting degradable
The preparation method of the PP Pipe Compound of Biodegradable mulch.
To achieve the above object, the present invention provides a kind of preparation sides of PP Pipe Compound for being used to prepare whole life cycle design
Method, it is characterised in that:
Raw material comprising following parts by weight: PBAT 40~80, PLA 2~15, PPC 2~15, inorganic fill master batch 15
~50, lubricant 0.1~5, antioxidant 0.1~2, crosslinking agent 0.01~0.5, Masterbatch 0~10, ultraviolet absorber 0.1~5,
Light stabilizer 0.1~5, surfactant 0.01~0.5, coupling agent 0.01~0.5;
The inorganic filler master batch is prepared by the following method: selection inorganic filler, and the inorganic filler is talcum powder, carbon
At least one of sour calcium, magnesium carbonate, barium carbonate, silica, diatomite, mica sheet or organo montmorillonite;
Above-mentioned inorganic filler is dried into 1.5~3.5h in 95~110 DEG C of heat, then is cooled to 55~65 DEG C of 1.5~3h of constant temperature, it
The inorganic filler handled well and PBAT are mixed into simultaneously extruding pelletization according to the ratio of 1~9:1 afterwards, obtain inorganic filler master batch;
Extruding pelletization after the Masterbatch is mixed according to the ratio that carbon black and PBAT ratio are 0.1~0.3:1;
PP Pipe Compound preparation step is as follows:
1., heat dry dehydration: above-mentioned raw materials PBAT, PLA, PPC, inorganic fill master batch, 55~65 DEG C of Masterbatch heat are dried 1.5
~3.5h;
2., material mixing: by above-mentioned PBAT, PLA, PPC, inorganic fill master batch, lubricant, antioxidant, crosslinking agent, color masterbatch
Material is uniformly mixed in grain, ultraviolet absorber and light stabilizer investment high mixer, according to 500-1000r/min mixing 40-
80s improves revolving speed to 1000-2000r/min mixing 10-30s again later;
3., extruding pelletization: mixed material is put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, is made complete raw
Object degradative plastic film PP Pipe Compound.
It needs to carry out inorganic filler before preparation inorganic filler master batch to be activated and high temperature dehydration is handled, it is specific to handle
It is as follows:
1., partial size screening: inorganic filler is pulverized and sieved, 5 μm of partial size < and particle size uniform are filtered out
Grain;
2., be activated: be sprayed at inorganic filler after crosslinking agent, surfactant, coupling agent are mixed in aqueous solution
Surface;Wherein crosslinking agent: surfactant: coupling agent: the proportionate relationship of water is (0.1~0.5): (0.1~0.5): (0.1~
0.5): 1;
3., heating be kneaded: by processed inorganic filler heat be kneaded.
The antioxidant is antioxidant 1010, irgasfos 168, antioxidant 264, antioxidant 1076, antioxidant B215, antioxygen
At least one of agent B225.
The ultraviolet absorber is at least one in UV531, UV234, UV326, UV327, UV328, UV329, UV1130
Kind.
The light stabilizer is that light stabilizer 770, light stabilizer 944, light stabilizer 622, light stabilizer 2002, light are steady
Determine at least one of agent 783, light stabilizer 2020.
Squeezing out obtained particle diameter is 2~3.5mm, and length is 2.5~3.5mm.
A kind of preparation method of high filler whole life cycle design, it is characterised in that:
Using the PP Pipe Compound for being used to prepare whole life cycle design prepared by above-mentioned preparation method, above-mentioned PP Pipe Compound is thrown
Enter inflation film manufacturing machine, 155 DEG C~175 DEG C of extruder temperature, 175~185 DEG C of die head processing temperature, 8~12 μm of blown film thickness.Obtain height
The preparation method of filler whole life cycle design.
The present invention has following advantage compared with prior art compared with prior art:
(1) mulch of the present invention can effectively can be controlled by effective proportion of ultraviolet absorber, light stabilizer and carbon black
Cracking time of the made membrane in process of deployment can be adapted for the farmings such as corn, food certain herbaceous plants with big flowers, tomato, potato, peanut and cucurbit
Object.
(2) mulch of the present invention can add a large amount of inorganic filler, while can reach same laying effect, ground
15%~30% is reduced in film cost, significantly reduces the cost of whole life cycle design.
(3) mulch of the present invention has good mechanical property.Film is easily laid with, and is convenient for mechanized operation, is possessed good
Press down careless effect.
(4) mulch manufacturing process of the present invention is simple, easy to industrialized production.
Detailed description of the invention
Fig. 1 is the detection data of mulch product prepared by 1~embodiment of embodiment 6.
Specific embodiment
Embodiment 1: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, by calcium carbonate powder in 100 DEG C of oven drying 2h.
(2) mixing: by 65 parts by weight of PBAT, 5 parts by weight of PLA, 10 parts by weight of PPC, 0.8 weight of lubricant polyethylene wax
Measure part, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV622, UV3270.7 parts by weight, nano-sized carbon
Sour 15 parts by weight of calcium, 0.5 parts by weight of antioxidant, 2 parts by weight of black masterbatch.According to 750r/min mixing 60s, then 1500r/min
20s is mixed to be uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material.It is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature, 10 ± 2 μm of blown film thickness.
The inorganic high filling whole life cycle design of one kind provided by the invention, is tested, plastic film mulch area is amounted in Xinjiang plastic film mulch
500 mu.There is corn using crops, eat certain herbaceous plants with big flowers, tomato, potato, the film peeling time 60 days~70 days.The performance test results are shown in figure
1。
Embodiment 2: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, by calcium carbonate powder in 100 DEG C of oven drying 2h.
(2) mixing: by 62.5 parts by weight of PBAT, 5 parts by weight of PLA, 7.5 parts by weight of PPC, lubricant polyethylene wax 1.0
Parts by weight, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV531, UV9440.7 parts by weight, nanometer
20 parts by weight of calcium carbonate, 1 parts by weight of antioxidant, 2 parts by weight of black masterbatch.It is mixed according to 750r/min mixing 60s, 1500r/min
20s is closed to be uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material.It is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature.10 μm of blown film thickness.
Mulch of the present invention, in Xinjiang, plastic film mulch area amounts to 50 mu.There are corn, tomato, potato, film peeling using crops
Time 55 days~65 days.The performance test results are shown in Fig. 1.
Embodiment 3: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, by calcium carbonate powder in 100 DEG C of oven drying 2h.
(2) mixing: by 60 parts by weight of PBAT particle, 5 parts by weight of PLA, 5 parts by weight of PPC, lubricant polyethylene wax 1.2
Parts by weight, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV531,0.7 parts by weight of UV944, nanometer
25 parts by weight of calcium carbonate, 1 parts by weight of antioxidant, 2 parts by weight of black masterbatch.It is mixed according to 750r/min mixing 60s, 1500r/min
20s is closed to be uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material.It is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature.10 μm of blown film thickness.
Mulch of the present invention, in Xinjiang, plastic film mulch area amounts to 10 mu.There are corn, potato using crops.The film peeling time
50 days~60 days.The performance test results are shown in Fig. 1.
Embodiment 4: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, by calcium carbonate powder in 100 DEG C of oven drying 2h.
(2) mixing: by 55.5 parts by weight of PBAT, 5 parts by weight of PLA, 2.5 parts by weight of PPC, lubricant polyethylene wax 1.5
Parts by weight, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV531, UV9440.7 parts by weight, nanometer
30 parts by weight of calcium carbonate, 1 parts by weight of antioxidant, 2 parts by weight of black masterbatch.It is mixed according to 750r/min mixing 60s, 1500r/min
20s is closed to be uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material.It is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature.10 μm of blown film thickness.
Mulch of the present invention, in Xinjiang, plastic film mulch area amounts to 10 mu.There are corn, potato, film peeling time using crops
45 days~50 days.The performance test results are shown in Fig. 1.
Embodiment 5: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, talcum powder is in 100 DEG C of oven drying 2h.
(2) mixing: by 65 parts by weight of PBAT, 5 parts by weight of PLA, 10 parts by weight of PPC, 0.8 weight of lubricant polyethylene wax
Measure part, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV531, UV9440.7 parts by weight, nano-sized carbon
Sour 15 parts by weight of calcium, 1 parts by weight of antioxidant, 2 parts by weight of black masterbatch.It is mixed according to 750r/min mixing 60s, 1500r/min
20s is uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material.It is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature.12 μm of blown film thickness.
Mulch of the present invention, in Xinjiang experimental plot, plastic film mulch area amounts to 10 mu.There are corn, potato using crops, film is opened
Split the time 60 days~70 days.The performance test results are shown in Fig. 1.
Embodiment 6: a kind of inorganic high filling whole life cycle design the preparation method is as follows:
1., whole life cycle design modified materials synthesis
(1) heat is dried: PBAT, PLA, PPC being dried 4h at 58 DEG C, talcum powder is in 100 DEG C of oven drying 2h.
(2) mixing: by 55 parts by weight of PBAT, 5 parts by weight of PLA, 10 parts by weight of PPC, 1.2 weight of lubricant polyethylene wax
Measure part, 0.1 parts by weight of crosslinking agent B IPB96,0.30 parts by weight of ultraviolet absorber UV531, UV9440.7 parts by weight, nano-sized carbon
Sour 25 parts by weight of calcium, 1 parts by weight of antioxidant, 2 parts by weight of black masterbatch.It is mixed according to 750r/min mixing 60s, 1500r/min
20s is uniformly mixed.
(3) it is granulated: mixed material being put into double screw extruder, 160 DEG C~185 DEG C of extrusion temperature, full biology drop is made
Solution ground film special material, is granulated 2~3.5mm of diameter, 2.5~3.5mm of length.
2., whole life cycle design preparation
Whole life cycle design PP Pipe Compound is put into blown film machine inlet, 155 DEG C~175 DEG C of extruder temperature, die head is processed
175~185 DEG C of temperature, 8~12 μm of blown film thickness.
Mulch of the present invention, in Xinjiang experimental plot, plastic film mulch area amounts to 10 mu.There are corn, potato using crops, film is opened
Split the time 50 days~60 days.The performance test results are shown in Fig. 1.