CN110204179A - A kind of special glass molding machine and application method - Google Patents
A kind of special glass molding machine and application method Download PDFInfo
- Publication number
- CN110204179A CN110204179A CN201910519145.5A CN201910519145A CN110204179A CN 110204179 A CN110204179 A CN 110204179A CN 201910519145 A CN201910519145 A CN 201910519145A CN 110204179 A CN110204179 A CN 110204179A
- Authority
- CN
- China
- Prior art keywords
- glass
- pressing plate
- heat insulation
- forming module
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/08—Construction of plunger or mould for making solid articles, e.g. lenses
- C03B11/088—Flat discs
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention belongs to glass shaping equipment field, a kind of special glass molding machine and application method are proposed.A kind of application method of the molding machine of the special glass proposed, on heating platform by the glass metal melted in high temperature furnace crucible being imported the present apparatus and in graphite blend stop, it is press-formed using pressing plate forming module, finally lifts pressing plate forming module, put down heat insulation shield and anneal.The present invention disposably completes to form and anneal work, reduces cast molding environment and high-temperature glass liquid forming temperature is poor, glass rupture when avoiding casting guarantees the quality of cast molding.The first, in the glass sample sample preparation of new product, the glass sample for meeting optical property and quantitative measurement can be made.The second, in the forming process of special glass have it is easy to operate, it is economical and practical, can be realized special glass small lot discontinuity production.
Description
Technical field
The invention belongs to glass shaping equipment fields, and in particular to a kind of special glass molding machine and application method.
Background technique
Special glass typically refers in addition to plate glass and daily utensil glass, using purification, high-purity and novel material,
It is special by having for the specific conditions such as light, electricity, magnetic, heat and biochemistry effect formation using new technology, new equipment, new process
The glass of function or specific use.Special glass is the host material for manufacturing optical component, and optical component is widely used in
The scientific domains such as aircraft industry, Satellite TT, communication and medicine.These have application field as the special glass of host material
Extensively, technical field core, the features such as demand is small.In view of the above feature, special glass is produced according to float glass process moulding process, it will
Have the shortcomings that cost of investment is big, continuous production is uninterrupted, it is difficult to change kind.
By the research to special glass preparation process, the invention proposes a kind of annealing of collection and it is molded as one extraordinary glass
Glass molding machine.This device can be realized that special glass is a small amount of or the discontinuous production of batch and glass research and development field in it is new
The sample preparation of sample.Its specific special glass production stage: the glass metal melted in high temperature furnace crucible is poured into heating first
In the casting space surrounded on platform by graphite blend stop, be press-formed using pressing plate forming module, finally lift pressing plate at
Pattern block, puts down heat insulation shield and anneals, and disposably completes molding and annealing work, easy to operate, economical and practical, this
The glass product of 1000 × 1000mm can be made in device maximum, carried out by temperature controller to heating platform and graphite blend stop
Preheating, temperature-controllable have the environment of opposing seal, reduce cast molding environment and high-temperature glass liquid forming temperature is poor,
Glass rupture when avoiding casting guarantees the quality of cast molding；The present invention is suitable for small-scale machining of special glass and preparation
The occasion of new varieties glass sample is widely applied in glass applications field.
Summary of the invention
To realize above-mentioned function, the purpose of the present invention is to propose to a kind of special glass molding machine and application methods.
The present invention adopts the following technical solutions to accomplish the above objectives:
A kind of special glass molding machine has heating platform；The upper surface of the heating platform is placed with graphite blend stop；Institute
The graphite shelves item stated is a plurality of；The a plurality of graphite shelves item joins end to end to form casting space；The casting space just on
Side is provided with pressing plate forming module, to apply pressure to the glass metal upper surface being poured into casting space, makes glass metal
Shape is consistent with the shape of casting space；The upper end of the pressing plate forming module is connected to by guide rod to control pressing plate
The output end of the linear motor of forming module downward pressure size forms pressing plate forming module and goes up and down under the action of linear motor
Structure；The linear motor is encapsulated in insulation cover guide rail；It is connected to the lower end of guide rod described in linear motor output end
The insulation cover guide rail is stretched out to connect with the pressing plate forming module；The corresponding pressing plate forming module is provided with heat preservation
Heat shield；The heat insulation shield is the frame structure of lower end surface opening；The insulation covers on the insulation cover and leads
The lower end of rail；There is the through-hole passed through to the guide rod on the heat insulation shield；The heat insulation shield is to drive
The pressing plate forming module, heating platform are enclosed in the structure in heat insulation shield by lifting under the action of motivation structure；It is described
Driving mechanism there is the cantilever beam that is arranged perpendicular to insulation cover guide rail；One end of the cantilever beam passes through the insulation cover and leads
Rail, and being fixedly connected with the insulation cover guide rail, the other end of the cantilever beam be parallel to the vertical of insulation cover guide rail setting
Column connects firmly；It is packaged in the cantilever beam to promote motor；The output end for promoting motor passes through wirerope and setting
The suspension hook on heat insulation shield top connects, and is formed in and promotes the lower structure for driving heat insulation shield lifting of motor effect.
The heating platform and the column are each attached on bracket；Temperature control is provided on the bracket
Device.
The heating platform uses Elema or resistance wire as pyrotoxin, and is provided with soaking plate, makes heating platform
Upper surface temperature it is uniform.
The casting space that multiple graphite blend stops are surrounded is equipped with casting overfall；The length and width of each graphite blend stop
The high size with made glass matches unanimously, and the square special glass of 1000 × 1000mm can be made in maximum, made
Glass sample is with a thickness of 1-10mm.
The output end of the promotion motor is being connected with bevel gear set；The bevel gear set is wrapped in the steel wire
It on rope, and is suspended on suspension hook after the fixed pulley of insulation cover guide rail crossover sites turns to by the way that cantilever beam is arranged in, for mentioning
Rise heat insulation shield.
A kind of application method of special glass molding machine: it is characterized by: type selecting is kept off with graphite is put as required first
The shape size of item falls heat insulation shield, rises pressing plate forming module；It is arranged by glass melting and annealing process temperature curve
Temperature controller, heating platform start to warm up；Secondly, rising and protecting after rising to designed temperature in insulation case temperature
Warm heat shield pours into the glass metal that melt in advance in graphite blend stop, the linear motor in insulation cover guide rail control pressing plate at
Pattern block is pushed along insulation cover guide rail, and the shape and consistency of thickness for surrounding glass metal and graphite blend stop rise pressing plate shaping mould
Block, while heat insulation shield is fallen, make annealing treatment glass along annealing process temperature；Finally, being risen after to be annealed
Heat insulation shield takes out glass product, only need to complete using simple surface polishing, the special glass product of required qualification.
A kind of special glass molding machine proposed by the present invention and application method, by adopting the above technical scheme, by high
The glass metal that melts in warm furnace crucible imports in the casting space surrounded on heating platform by graphite blend stop, using pressing plate
Forming module extrusion forming, finally lifts pressing plate forming module, puts down heat insulation shield and anneal, disposably complete molding
With annealing work, easy to operate, economical and practical, intermittent and small-scale production task is may be implemented in the present apparatus；Pass through temperature
Controller preheats heating platform and graphite blend stop, temperature-controllable, has the environment of opposing seal, reduces and be cast into
Type ring border and high-temperature glass liquid forming temperature are poor, and glass rupture when avoiding casting guarantees the quality of cast molding；The present invention is suitable
For processing the occasion of qualified special glass product on a small scale, it is widely applied in glass production application field.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is that Fig. 1 removes the cross-sectional view after bracket and heating platform.
In figure: 1, insulation cover guide rail, 2, cantilever beam, 3, column, 4, heat insulation shield, 5, pressing plate forming module, 6, graphite
Blend stop, 7, heating platform, 8, temperature controller, 9, bracket, 10, linear motor, 11, bevel gear set, 12, promote motor, 13, fixed
Pulley, 14, wirerope, 15, suspension hook, 16, guide rod.
Specific embodiment
The present invention is illustrated with reference to the drawings and specific embodiments:
As shown in Figure 1 and Figure 2, a kind of special glass molding machine, device for shaping glass have heating platform 7；The heated flat
The upper surface of platform 7 is placed with graphite blend stop 6；The graphite shelves item is four；Graphite shelves item described in four joins end to end shape
At casting space；The casting space that multiple graphite blend stops 6 are surrounded is equipped with casting overfall；Each graphite blend stop
Length, width and height match unanimously with made glass sample size, and the square glass product of 1000 × 1000mm, institute can be made in maximum
Manufactured glass product is with a thickness of 1-10mm；Pressing plate forming module 5 is provided with right above the casting space, to be poured
The glass metal upper surface infused in casting space applies pressure, keeps the shape of glass metal consistent with the shape of casting space；It is described
The upper end of pressing plate forming module 5 straight line to control pressing plate forming module downward pressure size is connected to by guide rod 16
The output end of motor 10 forms the structure that pressing plate forming module is gone up and down under the action of linear motor；The linear motor 10
It is encapsulated in insulation cover guide rail 1；The insulation cover is stretched out in the lower end for being connected to guide rod 16 described in 10 output end of linear motor
Guide rail 1 is connect with the pressing plate forming module 5；The corresponding pressing plate forming module 5 is provided with heat insulation shield 4；It is described
Heat insulation shield 4 be lower end surface opening frame structure；The heat insulation shield 4 is connected firmly in the insulation cover guide rail 1
Lower end；There is the through-hole passed through to the guide rod 16 on the heat insulation shield 4；The heat insulation shield 4 is to drive
The pressing plate forming module 5, heating platform 7 are enclosed in the structure in heat insulation shield by lifting under the action of motivation structure；Institute
The driving mechanism stated has the cantilever beam 2 being arranged perpendicular to insulation cover guide rail；One end of the cantilever beam 2 passes through the heat preservation
Cover guide rail 1, and be fixedly connected with the insulation cover guide rail 1, the other end of the cantilever beam 2 is set with insulation cover guide rail is parallel to
The column 3 set connects firmly；It is packaged in the cantilever beam 2 to promote motor 12；The output end of the promotion motor is even
It is connected to bevel gear set 11；The winding of bevel gear set 11 on a steel cord, and passes through and is arranged in cantilever beam and insulation cover guide rail
The fixed pulley 13 of crossover sites is suspended on suspension hook after turning to, for promoting heat insulation shield.
The heating platform 7 and the column 3 are each attached on bracket 9；Temperature control is provided on the bracket 9
Device 8 processed；The major function of temperature controller is the gradient of temperature for controlling heating platform.
The heating platform 7 uses Elema or resistance wire as pyrotoxin, and is provided with soaking plate, makes heating platform
Upper surface temperature it is uniform；The heating platform 7 and the temperature controller 8 are by cable connection, in the embodiment, institute
The temperature controller for the model SJL-13C that the temperature controller stated is produced using Luoyang Shen Jia ceramic industry company.
Use step of the invention are as follows: type selecting and put the shape size of graphite blend stop 6 as required first, fall thermal insulation separation
Heat cover 4, rises pressing plate forming module 5；By glass melting and annealing process temperature curve, temperature controller 8, heating platform 7 are set
It starts to warm up；Secondly, after temperature rises to ideal temperature in heat insulation shield 4, heat insulation shield 4 is risen, melting in advance
Glass metal pour into graphite blend stop 6, linear motor 10 in insulation cover guide rail 1 controls pressing plate forming module 5 and leads along insulation cover
Rail 1 pushes, and the shape and consistency of thickness for surrounding glass metal and graphite blend stop 6 rise pressing plate forming module 5, while falling guarantor
Warm heat shield 4, makes annealing treatment glass along annealing process temperature；Finally, rising heat insulation shield 4 after to be annealed
Glass product is taken out, only need to manufacture completion using simple surface polishing, the glass product of required qualification.
Claims (7)
1. a kind of special glass molding machine, it is characterised in that: special glass molding machine has heating platform；The heating
The upper surface of platform is placed with graphite blend stop；The graphite shelves item is a plurality of；The a plurality of graphite shelves item joins end to end shape
At casting space；Pressing plate forming module is provided with right above the casting space, to the glass being poured into casting space
Glass liquid upper surface applies pressure, keeps the shape of glass metal consistent with the shape of casting space；The pressing plate forming module it is upper
End is connected to the output end of the linear motor to control pressing plate forming module downward pressure size by guide rod, forms pressing plate
The structure that forming module is gone up and down under the action of linear motor；The linear motor is encapsulated in insulation cover guide rail；It is connected to
The lower end of guide rod described in linear motor output end is stretched out the insulation cover guide rail and is connect with the pressing plate forming module；It is right
The pressing plate forming module is answered to be provided with heat insulation shield；The heat insulation shield is the frame structure of lower end surface opening；
The insulation covers on the lower end of the insulation cover guide rail；Have on the heat insulation shield and is passed through to the guide rod
Through-hole；The heat insulation shield is to be gone up and down under the action of the driving mechanism by the pressing plate forming module, heating platform
The structure being enclosed in heat insulation shield；The driving mechanism has the cantilever beam being arranged perpendicular to insulation cover guide rail；It is described
One end of cantilever beam passes through the insulation cover guide rail, and is fixedly connected with the insulation cover guide rail, the cantilever beam it is another
One end is connected firmly with the column for being parallel to the setting of insulation cover guide rail；It is packaged in the cantilever beam to promote motor；It is described to mention
The output end of lifting motor is connect by wirerope with the suspension hook that heat insulation shield top is arranged, and is formed in and is promoted band under motor acts on
The structure of dynamic heat insulation shield, insulation cover lifting rail.
2. a kind of special glass molding machine as described in claim 1, it is characterised in that: the heating platform and described
Column is each attached on bracket；Temperature controller is provided on the bracket.
3. a kind of special glass molding machine as described in claim 1, it is characterised in that: the heating platform uses silicon-carbon
Stick or resistance wire are provided with soaking plate as pyrotoxin, keep the upper surface temperature of heating platform uniform.
4. a kind of special glass molding machine as described in claim 1, it is characterised in that: multiple graphite blend stops are surrounded
Casting space be equipped with casting overfall；The length, width and height of each graphite blend stop match unanimously with made glass sample size,
The square glass product of 1000 × 1000mm can be made in maximum, and made glass sample is with a thickness of 1-10mm.
5. a kind of special glass molding machine as described in claim 1, it is characterised in that: the output end of the promotion motor
It is being connected with bevel gear set；The bevel gear set is wrapped on the wirerope, and by being arranged in cantilever beam in heat preservation
The fixed pulley of cover guide rail crossover sites is suspended on suspension hook after turning to, for promoting heat insulation shield.
6. a kind of application method of special glass molding machine a method as claimed in any one of claims 1 to 5: it is characterized by: pressing first
It is required that type selecting and the shape size for putting graphite blend stop, fall heat insulation shield, rise pressing plate forming module；By glass melting and
Temperature controller is arranged in annealing process temperature curve, and heating platform starts to warm up；Secondly, rising to institute in insulation case temperature
After the temperature of design, heat insulation shield is risen, the glass metal melted in advance is poured into graphite blend stop, in insulation cover guide rail
Linear motor controls pressing plate forming module and pushes along insulation cover guide rail, the shape and thickness one for surrounding glass metal and graphite blend stop
It causes, rises pressing plate forming module, while falling heat insulation shield, make annealing treatment glass along annealing process temperature；Finally,
After to be annealed, rise heat insulation shield and take out glass sample, it only need to be using simple surface polishing, the glass of required qualification
Glass product manufactures completion.
7. a kind of special glass molding machine as described in claim 1, it is characterised in that: this device can be used in all flat
The molding of glass sheet, is not limited only to special glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910519145.5A CN110204179A (en) | 2019-06-17 | 2019-06-17 | A kind of special glass molding machine and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910519145.5A CN110204179A (en) | 2019-06-17 | 2019-06-17 | A kind of special glass molding machine and application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110204179A true CN110204179A (en) | 2019-09-06 |
Family
ID=67793005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910519145.5A Pending CN110204179A (en) | 2019-06-17 | 2019-06-17 | A kind of special glass molding machine and application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110204179A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8806895B2 (en) * | 2010-12-09 | 2014-08-19 | Hoya Corporation | Manufacturing method for a glass substrate for magnetic disk |
| CN106946441A (en) * | 2017-03-03 | 2017-07-14 | 深圳大学 | A kind of optical aspherical surface glass compression molding device |
-
2019
- 2019-06-17 CN CN201910519145.5A patent/CN110204179A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8806895B2 (en) * | 2010-12-09 | 2014-08-19 | Hoya Corporation | Manufacturing method for a glass substrate for magnetic disk |
| CN106946441A (en) * | 2017-03-03 | 2017-07-14 | 深圳大学 | A kind of optical aspherical surface glass compression molding device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104232978A (en) | Preparation method of copper-silver-zirconium alloy large-size forged biscuit | |
| CN106186643A (en) | A kind of float glass process shaped device for producing ultra-thin glass | |
| CN101519797B (en) | Method for pulling silicon core by crystal crushed material and device for applying same | |
| CN110204179A (en) | A kind of special glass molding machine and application method | |
| CN2880815Y (en) | Large scale quartz glass plate producing apparatus | |
| CN213037656U (en) | Glass production is with founding device | |
| CN101498033A (en) | Method for crystal crushed aggregate drawing silicon core and simple apparatus | |
| CN214422518U (en) | Vertical hot-pressing furnace | |
| CN104313342B (en) | A kind of metal electric slag refusion and smelting equipment | |
| CN109896730B (en) | Glass hot bending forming method and device | |
| CN2756428Y (en) | Automatic dipping machine for sheath | |
| CN204550714U (en) | One Axle Surface induction cladding quality control apparatus | |
| CN210996356U (en) | Preheating and heating device for molten aluminum flow groove | |
| CN212019372U (en) | Electrical heating graphite melting pot | |
| CN210856408U (en) | Crystal growth furnace provided with furnace body lifting mechanism | |
| CN210512604U (en) | Induction furnace for cast iron production | |
| CN203307475U (en) | Novel inversion mechanism for seed crystal disc of silicon core furnace | |
| CN220561802U (en) | Forming equipment of zircon lip brick for glass tank furnace | |
| CN103317127B (en) | The devices and methods therefor of a kind of environmental protection and energy saving controllable electrical heating ladle or sand mold | |
| CN206279076U (en) | A kind of cast molding dolly of heated at constant temperature | |
| CN214920453U (en) | Quick-cooling refined particle soldering device | |
| CN221756832U (en) | Annealing and cooling device for hot-pressing die | |
| CN110510855A (en) | Flat glass ring vaccum continuous producing method and equipment | |
| CN205747983U (en) | Substitute and grab device for discharging more than pressing | |
| CN104313341B (en) | A kind of electroslag smelting auxiliary material automatic feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190906 |