CN110201953A - A kind of pipeline processing cleaning equipment of efficient environment protection field - Google Patents
A kind of pipeline processing cleaning equipment of efficient environment protection field Download PDFInfo
- Publication number
- CN110201953A CN110201953A CN201910535789.3A CN201910535789A CN110201953A CN 110201953 A CN110201953 A CN 110201953A CN 201910535789 A CN201910535789 A CN 201910535789A CN 110201953 A CN110201953 A CN 110201953A
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- China
- Prior art keywords
- motor
- environment protection
- power
- protection field
- pipeline processing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of pipeline processing cleaning equipments of efficient environment protection field, including power box, the running gear moved along pipe lengths is set on power box, it is also set on power box for the power head of process pipeline inner wall and the cleaning device for cleaning inner wall of the pipe dirt, cleaning device and power head are located at the two sides of running gear, running gear, power head and cleaning device are electrically connected with the intracorporal controller of headstock, controller is electrically connected with power supply one, controller is also electrically connected with GPS positioning device and wireless communication module, wireless communication module is connect with external remote controller signal is located at, remote controler and power supply two are electrically connected.The present invention can fast implement processing and cleaning to inner wall of the pipe, and work efficiency is high, practical, be worthy to be popularized.
Description
Technical field
The invention belongs to pipeline processing auxiliary equipment technical fields, and in particular to a kind of pipeline of efficient environment protection field
Process cleaning equipment.
Background technique
The chemical plant installations of environment protection field is related to plurality of raw materials, and use catalyst, to certain raw materials in process of production
High thus high to the cleanliness of decorating apparatus and pipeline in process of production with the purity requirement of catalyst, any is miscellaneous
The intervention of matter results in catalyst poisoning, the generation of side reaction directly causes to destroy entire technical process.In addition, certain in device set
Standby and attachment required precision is also very high, very sensitive to the destruction of impurity.Therefore any impurity intervention, all pole have can
The quality of precise part can be destroyed and influence normally to produce.For example, the polymeric kettle of Polyvinyl Chloride System, device for producing hydrogen etc. are all
The heart of equipment, requirement of the equipment to pipeline is very high, and any small metallic and impurity may all damage its precision portion
Part causes adverse consequences.Any new device is manufacturing, transport, store and installation process in all inevitably generate rolling
The dirts such as scale, greasy dirt, silt, welding slag, dust and various oxides, these dirts certainly will cause the quality of production of reactor
Injury influences equipment and materials performance and equipment life, serious also to cause various safety accidents, therefore must before equipment driving
It must be cleaned, to remove these dirts, both guarantee equipment safety, while product quality can be made once to reach standard, thus
New operation unit is greatly shortened from the time started to needed for operating normally, and can effectively guarantee the safety of equipment after driving
And service life, the economic benefit generated is considerably beyond expense needed for chemical cleaning.
But currently, pipeline cleaning inside equipment still or problem, due to its special structure, inside processing and
The cleaning and its inconvenience of dirt, even if can be with manual cleanup, the efficiency of cleaning be also very low, and labor intensity is big, cannot
Meet current use demand, up to now, there are no special equipment to carry out suchlike work.
Summary of the invention
The purpose of the present invention is overcoming above-mentioned problems of the prior art, a kind of pipe of efficient environment protection field is provided
Road processes cleaning equipment, mentioned above to solve the problems, such as.
The technical scheme is that
A kind of pipeline processing cleaning equipment of efficient environment protection field, including power box are arranged on the power box
There is the running gear moved along pipe lengths, the power for process pipeline inner wall is additionally provided on the power box
Head and the cleaning device for cleaning inner wall of the pipe dirt, the cleaning device and power head are located at the two of running gear
Side, the running gear, power head and cleaning device are electrically connected with the intracorporal controller of headstock, the controller and power supply
Power supply one is electrically connected, and the controller is also electrically connected with GPS positioning device and wireless communication module, the wireless communication module with
External remote controller signal connection is set, and the remote controler and power supply two are electrically connected.
Preferably, the running gear includes the motor for double-ended drive being fixedly connected on inside power box, the Double shaft-extension
Two output shafts of motor are fixedly connected by shaft coupling with one end of telescopic rod one respectively, and the telescopic rod one is pierced by power
Suit is fixed with traveling wheel at its end after cabinet.
Preferably, the wireless communication module is 3G wireless communication module, 4G wireless communication module or WIFI module.
Preferably, the power head includes the motor one being fixedly connected on inside power box, the output of the motor one
The central axis of the output shaft of the center line and motor for double-ended drive of axis, and in two output shafts of the traveling wheel with respect to motor one
Heart line is arranged symmetrically, and the output shaft of the motor one is pierced by after power box suit at its end and is fixed with lantern ring one, the set
The circumferential direction of ring one is evenly equipped at least two synchronously driven telescopic rods two, and the telescopic rod two is detachable away from the end of lantern ring one
It is connected with tool.
Preferably, the cutter is the one of which of scraper or grinding wheel.
Preferably, the lantern ring one is removably connected with swivel head away from one end of motor one, and the swivel head is taper,
And offered on the lateral wall of taper at least two for cutting spiral-shaped blade.
Preferably, the cleaning device includes the motor two being fixedly connected on inside power box, the motor two it is defeated
The center line of shaft is overlapped with the center line of the output shaft of motor one, and the output shaft of the motor two is pierced by after power box at it
End suit is fixed with lantern ring two, and the circumferential direction of the lantern ring two is evenly equipped at least two synchronously driven telescopic rods three, described to stretch
Contracting bar three is removably connected with the cleaning head for cleaning inner wall of the pipe dirt away from the end of lantern ring two.
Preferably, the cleaning head is hairbrush or sponge.
Preferably, drawstring is fixedly connected on the lantern ring two.
Compared with prior art, the present invention can fast implement processing and cleaning to inner wall of the pipe, and work efficiency is high, practical
Property is strong, is worthy to be popularized.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Specific embodiment
The present invention provides a kind of pipeline processing cleaning equipments of efficient environment protection field, show below with reference to the structure of Fig. 1
It is intended to, the present invention will be described.
Embodiment 1
As shown in Figure 1, a kind of pipeline processing cleaning equipment of efficient environment protection field provided by the invention, including headstock
Body 1 is provided with the running gear moved along pipe lengths on the power box 1, also sets up on the power box 1
Have for the power head of process pipeline inner wall and the cleaning device for cleaning inner wall of the pipe dirt, the cleaning device and power
Head is located at the two sides of running gear, the running gear, power head and cleaning device with the controller in power box 1
Electrical connection, the controller are electrically connected with power supply one, and the controller is also electrically connected with GPS positioning device and wireless communication
Module, the wireless communication module are connect with external remote controller signal is arranged in, and the remote controler and power supply two are electrically connected
It connects.
As a further explanation of the present invention, the running gear includes the twin shaft being fixedly connected on inside power box 1
Motor 7 is stretched, two output shafts of the motor for double-ended drive 7 connect by the way that one end of shaft coupling 9 and telescopic rod 1 is fixed respectively
It connects, the telescopic rod 1 is pierced by after power box 1 suit at its end and is fixed with traveling wheel 11.
Wherein, running gear is used to advance or retreat along the length direction of pipeline with whole device.In use, double
After axis stretches the starting of motor 7,11 synchronization action of traveling wheel of its two each output shaft end is driven, completes task of advancing or retreat.
As a further explanation of the present invention, the wireless communication module is 3G wireless communication module, 4G radio communication mold
Block or WIFI module.
As a further explanation of the present invention, the power head includes the motor one being fixedly connected on inside power box 1
2, the central axis of the output shaft of the center line and motor for double-ended drive 7 of the output shaft of the motor 1, and two traveling wheels 11
The center line of the output shaft of opposite motor 1 is arranged symmetrically, and the output shaft of the motor 1 is pierced by after power box 1 at its end
End cap dress is fixed with lantern ring 1, and the circumferential direction of the lantern ring 1 is evenly equipped at least two synchronously driven telescopic rods 25, described to stretch
Contracting bar 25 is removably connected with tool 6 away from the end of lantern ring 1.
As a further explanation of the present invention, the cutter 6 is the one of which of scraper or grinding wheel.
In use, drive it to export the lantern ring 1 of shaft end when motor 1 starts and rotate synchronously, the circumferential direction of lantern ring 1
Uniformly distributed synchronously driven telescopic rod 25 also synchronous rotary, so that tool 6 is close to inner wall of the pipe completion and is beaten inner wall
Grinding and polishing light, or remove the obstinate attachment on its inner wall.
It is worth noting that multiple telescopic rods 25 be it is synchronously driven, so as to synchronous or stretching, extension, adapt to pipeline
Size, allow tool 6 to be close to inner wall of the pipe.
As a further explanation of the present invention, the lantern ring 1 is removably connected with swivel head away from one end of motor 1
4, the swivel head 4 is taper, and offered on the lateral wall of taper at least two for cutting spiral-shaped blade.
It is worth noting that swivel head 4 is for the perforation work in the case where blocking inside pipeline, the side wall of swivel head 4
On open up spiral-shaped blade, the cutting to obstinate tamper can be completed so that pipeline penetrate through.
As a further explanation of the present invention, the cleaning device includes the motor being fixedly connected on inside power box 1
28, the center line of the output shaft of the motor 28 is overlapped with the center line of the output shaft of motor 1, the motor 28 it is defeated
Shaft is pierced by after power box 1 suit at its end and is fixed with lantern ring 2 14, and the circumferential direction of the lantern ring 2 14 is evenly equipped at least two
A synchronously driven telescopic rod 3 12, the telescopic rod 3 12 are removably connected with away from the end of lantern ring 2 14 for cleaning pipe
The cleaning head 13 of road inner wall dirt.
In use, drive it to export the lantern ring 2 14 of shaft end when motor 28 starts and rotate synchronously, the week of lantern ring 2 14
To uniformly distributed synchronously driven telescopic rod 3 12 also synchronous rotary, so that cleaning head 13 is close to inner wall of the pipe and is completed to the clear of inner wall
It is clean, clear away the attachment on its inner wall.
As a further explanation of the present invention, the cleaning head 13 is hairbrush or sponge.
Wherein, hairbrush and sponge are used to the cleaning of the dirt of inner wall of the pipe, and sponge is used for the cleaning of little particle dirt, hair
Brush is used for the cleaning of bulky grain dirt.
As a further explanation of the present invention, drawstring 15 is fixedly connected on the lantern ring 2 14.
It is worth noting that, drawstring is shown in insufficient situation for power supply, device is manually pulled out out of pipeline.
Before pull-out, stop after being retracted into shortest state using controller control telescopic rod 25, telescopic rod 1, telescopic rod 3 12, this
When, the width of device is minimum, and device is manually pulled out by drawstring convenient to use out of pipeline.
Wherein, telescopic rod 25 and telescopic rod 3 12 can be set to synchronously driven, can also be arranged according to actual needs
For the mode individually controlled.
Wherein, on remote controler settable running gear, power head and cleaning device working station indicator, working condition
Indicator light is LED warning light.
Wherein, controller is single-chip microcontroller, and model is preferably the S7-400 of Siemens.
Wherein, it can also be electrically connected with display on remote controler, manually order can be carried out by display and is issued,
It can module carries out the publication of order by wireless communication in mobile terminal.
It is worth noting that the present invention can realize the accurate positionin of the present apparatus by GPS positioning device.
The present invention reasonably adjusts telescopic rod one in use, need the size according to internal diameter of the pipeline when being put into inner wall of the pipe
10 length adjusts the length of telescopic rod 1 and then secondary according to practical work so that traveling wheel 11 and inner wall of the pipe are lain prone tightly
Make demand, successively controls telescopic rod 25 and telescopic rod 3 12 stretches out, cleaning head 13 or tool 6 are close to
Inner wall of the pipe can be convenient the work that realization device is processed or cleaned in advance at this point, the width of device is maximum.
The present invention can fast implement processing and cleaning to inner wall of the pipe, and work efficiency is high, practical, be worthy to be popularized.
Disclosed above is only preferable specific embodiment of the invention, and still, the embodiment of the present invention is not limited to this,
What anyone skilled in the art can be thought variation should all fall into protection scope of the present invention.
Claims (9)
1. a kind of pipeline processing cleaning equipment of efficient environment protection field, which is characterized in that described dynamic including power box (1)
It is provided with the running gear moved along pipe lengths on power cabinet (1), is additionally provided with and is used on the power box (1)
The power head of process pipeline inner wall and cleaning device for cleaning inner wall of the pipe dirt, the cleaning device and power head difference
Positioned at the two sides of running gear, the running gear, power head and cleaning device are electrically connected with the controller in power box (1)
It connects, the controller is electrically connected with power supply one, and the controller is also electrically connected with GPS positioning device and radio communication mold
Block, the wireless communication module are connect with external remote controller signal is arranged in, and the remote controler and power supply two are electrically connected.
2. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 1, which is characterized in that described
Running gear includes being fixedly connected on the internal motor for double-ended drive (7) of power box (1), and two of the motor for double-ended drive (7)
Output shaft is fixedly connected by shaft coupling (9) with one end of telescopic rod one (10) respectively, and the telescopic rod one (10) is pierced by dynamic
Suit is fixed with traveling wheel (11) at its end after power cabinet (1).
3. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 1, which is characterized in that described
Wireless communication module is 3G wireless communication module, 4G wireless communication module or WIFI module.
4. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 2, which is characterized in that described
Power head includes being fixedly connected on the internal motor one (2) of power box (1), the center line of the output shaft of the motor one (2)
With the central axis of the output shaft of motor for double-ended drive (7), and two traveling wheels (11) are with respect in the output shaft of motor one (2)
Heart line is arranged symmetrically, and the output shaft of the motor one (2) is pierced by after power box (1) suit at its end and is fixed with lantern ring one
(3), the circumferential direction of the lantern ring one (3) is evenly equipped at least two synchronously driven telescopic rods two (5), telescopic rod two (5) back
End from lantern ring one (3) is removably connected with tool (6).
5. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 4, which is characterized in that described
Cutter (6) is the one of which of scraper or grinding wheel.
6. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 4, which is characterized in that described
Lantern ring one (3) is removably connected with swivel head (4) away from one end of motor one (2), and the swivel head (4) is taper, and taper
Lateral wall on offer at least two for cutting spiral-shaped blade.
7. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 4, which is characterized in that described
Cleaning device includes being fixedly connected on the internal motor two (8) of power box (1), the center of the output shaft of the motor two (8)
Line is overlapped with the center line of the output shaft of motor one (2), and the output shaft of the motor two (8) is pierced by after power box (1) at it
End suit is fixed with lantern ring two (14), and the circumferential direction of the lantern ring two (14) is evenly equipped at least two synchronously driven telescopic rods three
(12), the telescopic rod three (12) is removably connected with away from the end of lantern ring two (14) for cleaning the clear of inner wall of the pipe dirt
Sweep head (13).
8. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 7, which is characterized in that described
Cleaning head (13) is hairbrush or sponge.
9. a kind of pipeline processing cleaning equipment of efficient environment protection field according to claim 7, which is characterized in that described
Drawstring (15) are fixedly connected on lantern ring two (14).
Priority Applications (1)
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CN201910535789.3A CN110201953A (en) | 2019-06-20 | 2019-06-20 | A kind of pipeline processing cleaning equipment of efficient environment protection field |
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CN201910535789.3A CN110201953A (en) | 2019-06-20 | 2019-06-20 | A kind of pipeline processing cleaning equipment of efficient environment protection field |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110465525A (en) * | 2019-09-16 | 2019-11-19 | 刘凤利 | A kind of inner wall of the pipe clean robot |
CN110548580A (en) * | 2019-09-10 | 2019-12-10 | 常州大学 | Rotary combined tool bit for crushing and unfreezing pipeline and pipeline crushing and unfreezing device |
CN110773523A (en) * | 2019-11-05 | 2020-02-11 | 潘庆华 | Inner wall cleaning device for pipeline |
CN111992552A (en) * | 2020-08-22 | 2020-11-27 | 常德市俊德科技发展有限公司 | Anti-corrosion scale cleaning device for inner wall of plastic water supply pipeline |
CN112845423A (en) * | 2020-12-21 | 2021-05-28 | 厉大康 | PE pipeline inner wall cleaning device |
CN113263033A (en) * | 2021-04-25 | 2021-08-17 | 杭州申昊科技股份有限公司 | Pipeline cleaning robot |
CN115463911A (en) * | 2022-10-31 | 2022-12-13 | 西南科技大学 | Intelligent pipe cleaner for removing mud and dirt on inner wall of large-diameter pipeline and cleaning method |
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CN207952149U (en) * | 2017-12-24 | 2018-10-12 | 中山中舟海洋科技有限公司 | A kind of cleaning component for clearing up seamless steel pipe internal wall |
CN109500014A (en) * | 2019-01-21 | 2019-03-22 | 刘珊珊 | A kind of adjustable pipeline cleaning robot of diameter |
CN208810755U (en) * | 2018-09-13 | 2019-05-03 | 席红利 | A kind of oil field pipe apparatus for eliminating sludge |
CN208810747U (en) * | 2018-08-16 | 2019-05-03 | 上海尧哲工程技术有限公司 | A kind of metal tube maintenance cleaning device with rust removing function |
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JPH06134423A (en) * | 1992-10-29 | 1994-05-17 | Toshiba Corp | Washing device for inner surface of tank |
CN102784771A (en) * | 2011-05-17 | 2012-11-21 | 上海天净管业有限公司 | Water pipe cleaning robot |
CN203635570U (en) * | 2014-01-10 | 2014-06-11 | 张贤锋 | Dredging device for oil production pipelines |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110548580A (en) * | 2019-09-10 | 2019-12-10 | 常州大学 | Rotary combined tool bit for crushing and unfreezing pipeline and pipeline crushing and unfreezing device |
CN110465525A (en) * | 2019-09-16 | 2019-11-19 | 刘凤利 | A kind of inner wall of the pipe clean robot |
CN110773523A (en) * | 2019-11-05 | 2020-02-11 | 潘庆华 | Inner wall cleaning device for pipeline |
CN111992552A (en) * | 2020-08-22 | 2020-11-27 | 常德市俊德科技发展有限公司 | Anti-corrosion scale cleaning device for inner wall of plastic water supply pipeline |
CN112845423A (en) * | 2020-12-21 | 2021-05-28 | 厉大康 | PE pipeline inner wall cleaning device |
CN113263033A (en) * | 2021-04-25 | 2021-08-17 | 杭州申昊科技股份有限公司 | Pipeline cleaning robot |
CN115463911A (en) * | 2022-10-31 | 2022-12-13 | 西南科技大学 | Intelligent pipe cleaner for removing mud and dirt on inner wall of large-diameter pipeline and cleaning method |
CN115463911B (en) * | 2022-10-31 | 2023-05-16 | 西南科技大学 | Intelligent pipe cleaner for removing mud dirt on inner wall of large-diameter pipeline and dirt removing method |
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Application publication date: 20190906 |