CN110200372A - Umbrella using solar energy and its processing method - Google Patents

Umbrella using solar energy and its processing method Download PDF

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Publication number
CN110200372A
CN110200372A CN201910418131.4A CN201910418131A CN110200372A CN 110200372 A CN110200372 A CN 110200372A CN 201910418131 A CN201910418131 A CN 201910418131A CN 110200372 A CN110200372 A CN 110200372A
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CN
China
Prior art keywords
umbrella
solar
adhesive film
chip
laminate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910418131.4A
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Chinese (zh)
Inventor
黄旭
吴振省
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Walnut energy technology (Guangzhou) Co.,Ltd.
Original Assignee
Beijing Hanneng Photovoltaic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Hanneng Photovoltaic Technology Co Ltd filed Critical Beijing Hanneng Photovoltaic Technology Co Ltd
Priority to CN201910418131.4A priority Critical patent/CN110200372A/en
Publication of CN110200372A publication Critical patent/CN110200372A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45BWALKING STICKS; UMBRELLAS; LADIES' OR LIKE FANS
    • A45B23/00Other umbrellas
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45BWALKING STICKS; UMBRELLAS; LADIES' OR LIKE FANS
    • A45B3/00Sticks combined with other objects
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45BWALKING STICKS; UMBRELLAS; LADIES' OR LIKE FANS
    • A45B3/00Sticks combined with other objects
    • A45B3/02Sticks combined with other objects with illuminating devices
    • A45B3/04Sticks combined with other objects with illuminating devices electrical
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The embodiment of the invention provides a kind of umbrella using solar energy, beautiful and long service life.The umbrella using solar energy includes umbrella ontology (91), the solar chip (92) for being set to the umbrella ontology (91) and the energy storage device (1) being electrically connected with the solar chip (92), and the solar chip (92) includes: the base fabric (9207) set gradually, third adhesive film (9208), a laminate (9206), the 4th adhesive film (9209) and foreboard (9210);Laminate (92) further comprises: the first barrier layer (9201), the first adhesive film (9202), solar battery chip (9203), the second adhesive film (9204) and the second barrier layer (9205) set gradually;The solar chip (92) is prepared by quadratic-layer pressure.

Description

Umbrella using solar energy and its processing method
Technical field
The present invention relates to technical field of photovoltaic power generation, more particularly to a kind of umbrella using solar energy and its processing method.
Background technique
With the fast development of heliotechnics, many products in people's life all apply heliotechnics.Wherein, Umbrella using solar energy is exactly a kind of good application of solar energy product, and umbrella using solar energy has a sunshade function when daytime, solar energy when evening Umbrella also has illumination functions, makes people's day or night better user experience when activity, amusement under umbrella using solar energy, therefore wide General is applied to the places such as outdoor coffee, rest area, seashore outdoor bathing place.
The umbrella cover of umbrella using solar energy is equipped with solar chip, and light source is equipped on umbrella stand, and when daytime, solar chip can Solar energy is absorbed, and electric energy is converted the solar into and is stored in battery, when evening, then by battery is on umbrella using solar energy Light source power supply.The quality problems of existing umbrella using solar energy are led since the solar chip being located on umbrella cover breaks down Cause the bulk life time of umbrella using solar energy low.However, the major failure of solar chip be since packaging technology causes, therefore, it is necessary to A kind of umbrella using solar energy with the higher solar chip of reliability, there is longer service life.
Summary of the invention
In order to solve the above-mentioned technical problem, the embodiment of the invention provides one kind to have the higher solar chip of reliability Umbrella using solar energy and its teaching and administrative staff's method.
A kind of umbrella using solar energy provided in an embodiment of the present invention, comprising: umbrella ontology, set on the solar chip of the umbrella ontology And the energy storage device being electrically connected with the solar chip, the solar chip further comprises: the base fabric that sets gradually, Three adhesive films, a laminate, the 4th adhesive film and foreboard;Laminate further comprises: first set gradually Barrier layer, the first adhesive film, solar battery chip, the second adhesive film and the second barrier layer;Solar chip (92) warp Quadratic-layer pressure is crossed to be prepared.
Further, the material of the first barrier layer in the solar chip or the second barrier layer is aluminium PET film.
Further, the umbrella ontology includes umbrella stand, and the umbrella stand includes upper umbrella disc, lower umbrella disk and umbrella disk column, the umbrella Disk column connects the upper umbrella disc and the lower umbrella disk, the energy storage device are fixedly arranged on the umbrella disk column.
It further, further include umbrella frame lamp and equal tabula rasa, the umbrella stand further includes umbrella frame, and the umbrella frame is formed with umbrella frame lamp Fixing groove and equal tabula rasa fixing groove, the umbrella frame lamp are contained in the umbrella frame lamp fixing groove, and the equal tabula rasa is contained in described equal Tabula rasa fixing groove and the side for being located at the umbrella frame lamp.
It further, further include key lighting lamp, the key lighting lamp is fixedly arranged on the lower umbrella disk.
Further, the lower umbrella disk includes the first lower umbrella disk shell, the second lower umbrella disk shell and illumination pinboard, the illumination Pinboard is electrically connected with the energy storage device and is set between the described first lower umbrella disk shell and the second lower umbrella disk shell, and the illumination turns Fishplate bar is connect with the key lighting lamp and the umbrella frame lamp.
Further, the upper umbrella disc includes the first upper umbrella disc shell, the second upper umbrella disc shell and solar energy switching pcb board, institute It states solar energy switching pcb board to be set between the first upper umbrella disc shell and the second upper umbrella disc shell, the solar energy switching PCB Plate is electrically connected the solar components and the energy storage device.
A kind of processing method of umbrella using solar energy provided in an embodiment of the present invention, the umbrella using solar energy, including umbrella ontology, be set to The energy storage device stating the solar chip of the umbrella ontology and being electrically connected with the solar chip, which comprises
The solar chip is obtained by secondary lamination;
The solar chip is fixed on the umbrella ontology;And
The solar chip is electrically connected with the energy storage device;
Wherein, described to obtain the solar chip by secondary lamination, further comprise:
Successively it is laid with the first barrier layer, the first adhesive film, solar battery chip, the second adhesive film and the second barrier layer;
To first barrier layer being successively laid with, the first adhesive film, solar battery chip, the second adhesive film and second Barrier layer carries out pressurized, heated processing, forms a laminate;
Successively it is laid with base fabric, third adhesive film, a laminate, the 4th adhesive film and foreboard;And
The base fabric being successively laid with, third adhesive film, a laminate, the 4th adhesive film and foreboard are added Pressure heat treatment, forms the solar chip Jing Guo secondary lamination.
Further, to first barrier layer being successively laid with, the first adhesive film, solar battery chip, the second glue The step of film layer and the second barrier layer carry out pressurized, heated processing, form a laminate, specifically includes:
To first barrier layer being successively laid with, the first adhesive film, solar battery chip, the second adhesive film and second Barrier layer carries out precompressed the pre-heat treatment, forms the first pre-laminate;And
Pressurized, heated processing is carried out to first pre-laminate, forms a laminate.
Further, to the base fabric being successively laid with, third adhesive film, a laminate, the 4th adhesive film and The step of foreboard carries out pressurized, heated processing, forms the solar chip Jing Guo secondary lamination, specifically includes:
The base fabric being successively laid with, third adhesive film, a laminate, the 4th adhesive film and foreboard are carried out pre- The pre-heat treatment is pressed, the second pre-laminate is formed;And
Pressurized, heated processing is carried out to second pre-laminate, forms the solar chip Jing Guo secondary lamination.
Compared with prior art, the embodiment of the present invention includes following advantages:
In embodiments of the present invention, the lamination of the easily worn part solar chip on umbrella using solar energy is divided into two-stage progress, phase It is divided into two than the lamination in the packaging technology in the primary lamination sizing of solar chip in the prior art, the embodiment of the present invention Grade carries out, to be finally completed sizing by multiple continuous hot-press, realizes the process for being gradually warmed up pressurization, and heat up and pressurize Be embodied in different laminations respectively, reduce variable factor, ensure product consistency, ensure it is efficient simultaneously, solve The problem of being easy to produce fold because of different materials heat shrinkability difference in primary lamination sizing, it is bad existing to avoid the occurrence of lamination As improving the package quality of solar chip, effectively improving service life.Therefore, umbrella using solar energy provided in an embodiment of the present invention Reliability and service life also accordingly promoted.
Other features and advantages of the present invention will be illustrated in the following description, also, partly becomes from specification It obtains it is clear that understand through the implementation of the invention.The objectives and other advantages of the invention can be by specification, right Specifically noted structure is achieved and obtained in claim and attached drawing.
Detailed description of the invention
Attached drawing is used to provide to further understand technical solution of the present invention, and constitutes part of specification, with this The embodiment of application technical solution for explaining the present invention together, does not constitute the limitation to technical solution of the present invention.
Fig. 1 is the structural schematic diagram of the umbrella using solar energy of an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of another angle of umbrella using solar energy shown in FIG. 1;
Fig. 3 is the stereogram exploded view of umbrella using solar energy shown in FIG. 1;
Fig. 4 is the part isometric exploded view of umbrella using solar energy shown in FIG. 1;
Fig. 5 is the structural schematic diagram of the umbrella frame of umbrella using solar energy shown in FIG. 1, umbrella frame lamp and equal tabula rasa;
Fig. 6 is the stereogram exploded view of another angle of umbrella using solar energy shown in FIG. 1.
Fig. 7 is the structural schematic diagram of a laminate of the solar chip that one embodiment of the invention provides;
Fig. 8 is the structural schematic diagram of the secondary laminate for the solar chip that one embodiment of the invention provides;
Fig. 9 is the flow diagram for the solar chip packaging method that one embodiment of the invention provides;
Figure 10 is the flow diagram for the solar chip packaging method that one embodiment of the invention provides;
Figure 11 is the flow diagram for the solar chip packaging method that one embodiment of the invention provides.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention Attached drawing, the technical solution of the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is this hair Bright a part of the embodiment, instead of all the embodiments.Based on described the embodiment of the present invention, ordinary skill Personnel's every other embodiment obtained under the premise of being not necessarily to creative work, shall fall within the protection scope of the present invention.
" first ", " second " used in the present invention and similar word are not offered as any sequence, quantity or again The property wanted, and be used only to distinguish different component parts.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "top", "bottom", "inner", "outside", " clockwise ", " counterclockwise " be based on Orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than indication or suggestion institute The device or element of finger must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this hair Bright limitation.
In the present invention unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below " One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic Element.In the absence of more restrictions, the element limited by sentence " including ... ", it is not excluded that including element Process, method, article or equipment in there is also other identical elements.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
Fig. 1 to Fig. 6 is please referred to, the umbrella using solar energy 9 of an embodiment includes umbrella ontology 91, set on the solar energy of umbrella ontology 91 Chip 92 and the energy storage device 1 being electrically connected with solar chip 92.
In embodiment illustrated, umbrella ontology 91 is side column umbrella, that is, hangs umbrella, certainly, in other implementations, Umbrella ontology 91 can also be center pillar umbrella.It is illustrated by taking side column umbrella as an example below, but does not represent umbrella using solar energy and be confined to side column umbrella.
Referring to Fig. 1, umbrella ontology 91 includes umbrella stand 95 and umbrella cloth 96.Solar chip 92 is layed in umbrella cloth 96.Umbrella stand 95 Including upper umbrella disc 951, lower umbrella disk 952 and umbrella disk column 953.Umbrella disk column 953 connects upper umbrella disc 951 and lower umbrella disk 952.Energy storage device 1 is fixedly arranged on umbrella disk column 953.Energy storage device 1 is fixed on umbrella disk column 953, position is more hidden, the outer viewing to umbrella using solar energy 9 Sound is smaller.
Solar chip 92 is flexible solar chip 92.Solar chip 92 is fixed on umbrella cloth 96 by sewing tech On.In the illustrated embodiment, solar chip 92 is copper indium gallium selenium solar chip 92, also, solar chip 92 is adopted With the packaging method of secondary lamination, specific structure and processing method are illustrated below in conjunction with Fig. 7 to Figure 11.Certainly, exist In other embodiments, solar chip 92 is not limited to copper indium gallium selenium solar chip 92, can also be the GaAs sun It can component, crystal silicon solar batteries component, amorphous silicon solar cell module or microcrystalline silicon solar component.
Specifically, solar chip 92 is multiple groups, it is distributed in the surface of umbrella cloth 96.
Please refer to Fig. 3 to Fig. 6, in the shown embodiment, umbrella ontology 91 further includes the pair set on 95 top of umbrella stand Umbrella 97.Secondary umbrella 97 is set to the top of upper umbrella disc 951, and upper umbrella disc 951 is blocked and protected.Certainly, in other embodiment party In formula, secondary umbrella 97 be can be omitted.
In the illustrated embodiment, umbrella using solar energy further includes umbrella frame lamp 932 and equal tabula rasa 934.Umbrella stand 95 further includes umbrella Bone 954.In the illustrated embodiment, the substantially strip of umbrella frame 954.Umbrella frame 954 be formed with umbrella frame lamp fixing groove 9542 and Equal tabula rasa fixing groove 9544, umbrella frame lamp 932 is contained in umbrella frame lamp fixing groove 9542, and equal tabula rasa 934 is contained in equal tabula rasa fixing groove 9544 and be located at umbrella frame lamp 932 lower section.Umbrella frame lamp fixing groove 9542 and tabula rasa fixing groove 9544 are along the length of umbrella frame 954 Direction extends.Umbrella frame 954 connects upper umbrella disc 951 and lower umbrella disk 952, specifically, can be divided into according to the difference of 954 length of umbrella frame Long umbrella rib and short umbrella frame, long umbrella rib and upper umbrella disc 951 are pivotally connected, and the middle part of short umbrella frame one end and long umbrella rib is pivotally connected, and the other end is under Umbrella disk 952 is pivotally connected.Umbrella frame lamp 932 and tabula rasa 934 can according to need any one being set in long umbrella rib and short umbrella frame Or two.Certainly, in other implementations, the structure of umbrella frame 954 is without being limited thereto, as long as umbrella frame lamp 932 can be arranged. In the illustrated embodiment, umbrella frame lamp 932 is LED light.Make the beam projecting of umbrella frame lamp 932 by the way that equal tabula rasa 934 is arranged More uniformly.It is appreciated that umbrella frame lamp 932 and equal tabula rasa 934 can be omitted.
In the illustrated embodiment, umbrella using solar energy further includes key lighting lamp 936, and key lighting lamp 936 is fixedly arranged on lower umbrella disk 952 sides far from upper umbrella disc 951.Further, lower umbrella disk 952 is provided with headlamp fastener 9521, and key lighting lamp 936 is set There is rotary buckle, is realized by rotary buckle engaging with headlamp fastener 9521 and key lighting lamp 936 is fixed to lower umbrella disk 952.It is appreciated that key lighting lamp 936 can be omitted.
In the illustrated embodiment, lower umbrella disk 952 further include the lower umbrella disk shell 9524 of the first lower umbrella disk shell 9523, second and Pinboard 9525 is illuminated, pinboard 9525 is illuminated and is electrically connected and is set under the first lower umbrella disk shell 9523 and second with energy storage device 1 Between umbrella disk shell 9524.Illumination pinboard 9525 is electrically connected with key lighting lamp 936 and umbrella frame lamp 932.Further, umbrella frame lamp 932 are electrically connected by cable with illumination pinboard 9525, and realization collects cable, and illumination pinboard 9525 passes through cable and energy storage Device electrical connection.Headlamp fastener 9521 is fixedly arranged on the second lower umbrella disk shell 9524.It illuminates pinboard 9525 and is set to the first subumbrella Between disk shell 9523 and the second lower umbrella disk shell 9524 effective waterproofing protection can be carried out to illumination pinboard 9525.
In the illustrated embodiment, upper umbrella disc 951 includes the first upper umbrella disc shell 9512, the second upper umbrella disc shell 9513 and too Sun can transfer pcb board 9514.Solar energy transfers pcb board 9514 set on the first upper umbrella disc shell 9512 and second upper umbrella disc Between shell 9513.Each group solar chip 92 is electrically connected by cable with solar energy switching pcb board 9514, solar energy switching PCB Plate 9514 collects the cable of multiple groups solar chip 92, and solar energy switching pcb board 9514 passes through cable and energy storage device 1 Electrical connection.Solar energy transfers pcb board 9514 set between the first upper umbrella disc shell 9512 and the second upper umbrella disc shell 9513 Effective waterproofing protection is carried out to solar energy switching pcb board 9514.
It is understood that the structure of upper umbrella disc 951 and lower umbrella disk 952 is not limited to above-mentioned split type structure, on Umbrella disk includes the first upper umbrella disc shell 9512 and the second upper umbrella disc shell 9513, and lower umbrella disk includes under the first lower umbrella disk shell 9523 and second Umbrella disk shell 9524, in other embodiments, upper umbrella disc 951 and lower umbrella disk 952 can also be an integral structure or other structures, As long as umbrella frame 954 and umbrella disk column 953 can be connected.Solar energy switching pcb board 9514 and illumination pinboard 9525 can also save Slightly, solar chip 92, umbrella frame lamp 932, key lighting lamp 936 are directly electrically connected with energy storage device 1 at this time.
In the illustrated embodiment, umbrella stand 95 further includes umbrella column 957 and pedestal 958.Further, umbrella column 957 is equipped with Interface module 959.Interface module 959 is equipped with charge port, umbrella frame lamp switch and key lighting lamp switch.Interface module and energy storage device 1 electrical connection.In the illustrated embodiment, umbrella using solar energy 9 is side column umbrella, then corresponding, and umbrella column 957 is side column, in other realities It applies in mode, umbrella using solar energy 9 can also be center pillar umbrella, then corresponding umbrella column is center pillar, when umbrella using solar energy is center pillar umbrella, umbrella disk Column 953 can be integrally formed with umbrella column.
Fig. 7 to Fig. 9 is please referred to, the embodiment of the invention provides the packaging methods of solar chip 92, wherein Fig. 7 is shown The structural schematic diagram of a laminate 9206 in solar chip 92, the laminate 9206 by be successively laid with first 9205 layers of barrier layer 9201, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer It presses.Fig. 8 shows the structural schematic diagram of the solar chip 92 by secondary lamination, and the secondary laminate 92 is by successively Base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th adhesive film 9209 and the foreboard 9210 of laying are laminated It forms.The following packaging method that solar chip 92 is specifically described in conjunction with Fig. 9.
Step S101: the first barrier layer 9201, the first adhesive film 9202, solar battery chip 9203, are successively laid with Two adhesive films 9204 and the second barrier layer 9205.
Step S102: to first barrier layer 9201 being successively laid with, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out pressurized, heated processing, form a laminate 9206.Preferably Ground, heating and temperature control is at 20 DEG C~180 DEG C in this step;Moulding pressure is controlled in 0.01MPa~0.1MPa.
Step S103: base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th glue film are successively laid with Layer 9209 and foreboard 9210.
Step S104: to the base fabric 9207 being successively laid with, third adhesive film 9208, a laminate 9206, 4th adhesive film 9209 and foreboard 9210 carry out pressurized, heated processing, form secondary laminate 92.Preferably, being heated in this step Temperature is controlled at 20 DEG C~180 DEG C;Moulding pressure is controlled in 0.01MPa~0.1MPa.
The packaging method of the following solar chip that further embodiment of this invention offer is be provided in conjunction with Figure 10.
Step S201: the first barrier layer 9201, the first adhesive film 9202, solar battery chip 9203, are successively laid with Two adhesive films 9204 and the second barrier layer 9205.
Step S202: to first barrier layer 9201 being successively laid with, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out precompressed the pre-heat treatment, form the first pre-laminate.
It in this step, is preliminary heating temperature by heating and temperature control, in order to first barrier to be laminated The 9201, first adhesive film 9202 of layer, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out pre- Heat;Squeeze pressure is controlled as preliminary squeeze pressure, in order to the first barrier layer 9201 to be laminated, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out precompressed.Preheating in the step Precompressed is conducive in solar chip to be laminated, the structure of each layer different materials gradually adaptation layer pressure ring border, to avoid out The phenomenon that now each layer structure of solar chip is heated is pressurized suddenly, generates more fold because of heat shrinkability difference.Preferably Ground, preheating temperature control is at 20 DEG C~160 DEG C in this step;Preload pressure is controlled in 0.01MPa~0.1MPa.
Step S203: pressurized, heated processing is carried out to first pre-laminate, forms a laminate (9206).
Based on the temperature value of step S202 preheating, the heating temperature during this is further increased, preset value is reached;Together When, based on the pressure value in step S202, the pressure for squeezing pre-laminate is further increased, preset value is reached.Compared to step The main function of rapid S202 is precompressed preheating, and the main function of this step biases toward the control of the raising to temperature, to combine step The process that temperature gradually rises in entire lamination is realized in the lamination of S202.Preferably, heating and temperature control is 20 in this step DEG C~180 DEG C;Moulding pressure is controlled in 0.01MPa~0.1MPa.
Step S204: base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th glue film are successively laid with Layer 9209 and foreboard 9210.
Step S205: to the base fabric 9207 being successively laid with, third adhesive film 9208, a laminate 9206, 4th adhesive film 9209 and foreboard 9210 carry out precompressed the pre-heat treatment, form the second pre-laminate.
It is similar to step S202, it is preliminary heating temperature by heating and temperature control, in order to to be laminated in this step The base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th adhesive film 9209 and foreboard 9210 carry out Preheating;Squeeze pressure is controlled as preliminary squeeze pressure, in order to base fabric 9207 to be laminated, third adhesive film 9208, institute It states a laminate 9206, the 4th adhesive film 9209 and foreboard 9210 and carries out precompressed.Preheating precompressed in the step be conducive to In the solar chip of lamination, the structure of each layer different materials gradually adaptation layer pressure ring border, to avoid the occurrence of solar chip Each layer structure suddenly be heated be pressurized, because heat shrinkability difference due to generate more fold the phenomenon that.Preferably, pre- in this step Hot temperature control is at 20 DEG C~160 DEG C;Preload pressure is controlled in 0.01MPa~0.1MPa.
Step S206: pressurized, heated processing is carried out to second pre-laminate, forms the secondary laminate 92.
It is similar to step S203, in this step, based on the temperature value of step S205 preheating, by the heating temperature during this It further increases, reaches preset value;It is meanwhile based on the pressure value in step S205, the pressure for squeezing pre-laminate is further It improves, reaches preset value.Main function compared to step S205 is precompressed preheating, and the main function of this step is biased toward to temperature The raising of degree controls, and to combine the lamination of step S206, realizes the process that temperature gradually rises in entire lamination.Preferably, Heating and temperature control is at 20 DEG C~180 DEG C in this step;Moulding pressure is controlled in 0.01MPa~0.1MPa.
In conclusion the present embodiment by it is in the prior art it is primary lamination be improved to can stage control continuous quadratic layer Pressure, the solar chip after second level is laminated avoid the bad phenomenons such as the fold occurred in lamination, and appearance is good, performance It is excellent, lightweight, portable.As it can be seen that above-mentioned solar chip packaging method has splendid promotional value, application approach is extensive
The packaging method of the following solar chip that further embodiment of this invention offer is be provided in conjunction with Figure 11.
Step S301: the first barrier layer 9201, the first adhesive film 9202, solar battery chip 9203, are successively laid with Two adhesive films 9204 and the second barrier layer 9205.
Step S302: to first barrier layer 9201 being successively laid with, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out precompressed the pre-heat treatment, form the first pre-laminate.
It in this step, is preliminary heating temperature by heating and temperature control, in order to first barrier to be laminated The 9201, first adhesive film 9202 of layer, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out pre- Heat;Squeeze pressure is controlled as preliminary squeeze pressure, in order to the first barrier layer 9201 to be laminated, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and the second barrier layer 9205 carry out precompressed.Preheating in the step Precompressed is conducive in solar chip to be laminated, the structure of each layer different materials gradually adaptation layer pressure ring border, to avoid out The phenomenon that now each layer structure of solar chip is heated is pressurized suddenly, generates more fold because of heat shrinkability difference.Preferably Ground, preheating temperature control is at 20 DEG C~160 DEG C in this step;Preload pressure is controlled in 0.01MPa~0.1MPa.
Step S303: pressurized, heated processing is carried out to first pre-laminate, forms a laminate 9206.
Based on the temperature value of step S302 preheating, the heating temperature during this is further increased, preset value is reached;Together When, based on the pressure value in step S302, the pressure for squeezing pre-laminate is further increased, preset value is reached.Compared to step The main function of rapid S302 is precompressed preheating, and the main function of this step biases toward the control of the raising to temperature, to combine step The process that temperature gradually rises in entire lamination is realized in the lamination of S302.Preferably, heating and temperature control is 20 in this step DEG C~180 DEG C;Moulding pressure is controlled in 0.01MPa~0.1MPa.
Step S304: pressurization cooling and shaping processing is carried out to a laminate.
Based on the pressure value of step S303, squeeze pressure is further increased, reaches higher preset value.Compared to step The main function of S303 lamination biases toward the control of the increase to pressure.Meanwhile in this step, based on the heating in step S303 Temperature value can moderately reduce heating temperature value, defeated convenient for carrying out cooling and shaping in this step with while realizing hot pressing The sizing laminate of a laminate 9206 out.Preferably, heating and temperature control is at 20 DEG C~60 DEG C in this step;Pressurization Pressure is controlled in 0.01MPa~0.1MPa.
The present embodiment by first barrier layer 9201 to be laminated, the first adhesive film 9202, solar battery chip 9203, The link of second adhesive film 9204 and the second barrier layer 9205 is divided into preheating precompressed, primary lamination and the cooling three phases that pressurize It realizes, lays particular emphasis on the control gradually changed to temperature and pressure respectively, reduce variable factor, guarantee the consistent of production Property.As it can be seen that the present embodiment in the continuous three phases being once laminated, by controlling the variation of temperature and pressure, avoids one Each layer encapsulating material of secondary laminate 9206, because of the lamination bad phenomenon that heat shrinkable amount difference generates, produces in primary lamination The quality of product significantly improves.
Step S305: base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th glue film are successively laid with Layer 9209 and foreboard 9210.
Step S306: to the base fabric 9207 being successively laid with, third adhesive film 9208, a laminate 9206, 4th adhesive film 9209 and foreboard 9210 carry out precompressed the pre-heat treatment, form the second pre-laminate.
It is similar to step S302, it is preliminary heating temperature by heating and temperature control, in order to to be laminated in this step The base fabric 9207, third adhesive film 9208, a laminate 9206, the 4th adhesive film 9209 and foreboard 9210 carry out Preheating;Squeeze pressure is controlled as preliminary squeeze pressure, in order to base fabric 9207 to be laminated, third adhesive film 9208, institute It states a laminate 9206, the 4th adhesive film 9209 and foreboard 9210 and carries out precompressed.Preheating precompressed in the step be conducive to In the solar chip of lamination, the structure of each layer different materials gradually adaptation layer pressure ring border, to avoid the occurrence of solar chip Each layer structure suddenly be heated be pressurized, because heat shrinkability difference due to generate more fold the phenomenon that.Preferably, pre- in this step Hot temperature control is at 20 DEG C~160 DEG C;Preload pressure is controlled in 0.01MPa~0.1MPa.
Step S307: pressurized, heated processing is carried out to second pre-laminate, forms the secondary laminate 92.
It is similar to step S303, in this step, based on the temperature value of step S306 preheating, by the heating temperature during this It further increases, reaches preset value;It is meanwhile based on the pressure value in step S306, the pressure for squeezing pre-laminate is further It improves, reaches preset value.Main function compared to step S306 is precompressed preheating, and the main function of this step is biased toward to temperature The raising of degree controls, and to combine the lamination of step S306, realizes the process that temperature gradually rises in entire lamination.Preferably, Heating and temperature control is at 20 DEG C~180 DEG C in this step;Moulding pressure is controlled in 0.01MPa~0.1MPa.
Step S308: pressurization cooling and shaping processing is carried out to the secondary laminate.
It is similar to step S304, in this step, based on the pressure value of step S307, squeeze pressure is further increased, is reached To higher preset value.Main function compared to step S307 lamination biases toward the control of the increase to pressure.Meanwhile in the step In rapid, based on the heating temperature value in step S307, heating temperature value can be moderately reduced, to be convenient for while realizing hot pressing Cooling and shaping is carried out in this step, exports the sizing laminate that the secondary laminate 92 is solar chip.Preferably, this Heating and temperature control is at 20 DEG C~60 DEG C in step;Moulding pressure is controlled in 0.01MPa~0.1MPa.
The present embodiment is by base fabric 9207 to be laminated, third adhesive film 9208, a laminate 9206, the 4th adhesive film 9209 and foreboard 9210 link, be divided into preheating precompressed, secondary lamination and the cooling three phases of pressurization to realize, stress respectively In the control gradually changed to temperature and pressure, variable factor is reduced, guarantees the consistency of production.As it can be seen that the present embodiment In the continuous three phases of secondary lamination, by controlling the variation of temperature and pressure, the secondary laminate 92 i.e. sun is avoided Each layer encapsulating material of energy chip is in secondary lamination, because of the lamination bad phenomenon that heat shrinkable amount difference generates, the matter of product Amount significantly improves.
In conclusion the present embodiment by it is in the prior art it is primary lamination be improved to can stage control continuous quadratic layer Pressure, the solar chip 92 after second level is laminated avoid the bad phenomenons such as the fold occurred in lamination, and appearance is good, property It can excellent, lightweight, portable.As it can be seen that above-mentioned 92 packaging method of solar chip has splendid promotional value, application approach is extensive
In the embodiment that above-mentioned Fig. 9 to Figure 11 is provided, the first adhesive film 9202 and the second adhesive film 9204 are identical material Material has thermoplasticity, when the temperature is changed, physical state variation with temperature and changes, and chemical characteristic remains unchanged.The One of following material can be used in one adhesive film 9202 and the second adhesive film 9204, such as: ethylene-vinyl acetate copolymer (ethylene-vinyl acetate copolymer, abbreviation EVA) adhesive or EVA adhesive film, polyvinyl butyral (POLYVINYL BUTYRAL) PVB adhesive or PVB glue film, polyolefin (POE) adhesive or polyolefin (POE) glue film, thermoplastic Property elastic polyurethane body rubber (Thermoplastic polyurethanes, abbreviation TPU) adhesive or TPU glue film.
Third adhesive film 9208 and the 4th adhesive film 9209 are identical material, have thermoplasticity, when the temperature is changed, object Reason state variation with temperature and change, and chemical characteristic remains unchanged.Third adhesive film 9208 and the 4th adhesive film 9209 can Using one of following material, such as: ethylene-vinyl acetate copolymer (ethylene-vinyl acetate copolymer, letter Claim EVA) it is adhesive or EVA adhesive film, polyvinyl butyral (POLYVINYL BUTYRAL) PVB adhesive or PVB glue film, poly- Alkene (POE) adhesive or polyolefin (POE) glue film, thermoplastic polyurethane elastomer rubber (Thermoplastic Polyurethanes, abbreviation TPU) adhesive or TPU glue film.
The material of first barrier layer 9201 or the second barrier layer 9205 is aluminium PET film, can be reduced using aluminium PET film Production cost, so that the solar battery chip flexibility after laminating packaging is more preferable, it is thinner.
Solar battery chip 9203 can be flexible substrate film battery chip or crystal silicon cell chip, or By the flexible substrate film battery chip or crystal silicon cell chip of the pre-packaged film process that blocks water.Wherein, hull cell chip It can be copper indium gallium selenide CIGS, GaAs GaAs hull cell chip.
Foreboard 9210 is polymer compound film, and polymer compound film is that ethylene of the light transmittance greater than 80% or tetrafluoroethene are multiple Condensation material or composite membrane have high light transmission high water resistance energy.
Base fabric 9207 can be the cloth that blocks water, and for the cloth outermost layer that blocks water by the processing that blocks water, innermost surface film is can The resin bonded with adhesive film.
Preferably, solar battery sheet 1 with a thickness of 0.1mm~3mm.
Preferably, the solar battery chip after secondary lamination is with a thickness of 0.1mm~4mm.
Solar chip 92 provided in an embodiment of the present invention by secondary laminating packaging has foldability, folding position It is unlimited, suitable for being attached at various mobile devices, power supply is provided to various mobile devices.
Another embodiment of the present invention provides a kind of solar chip 92, comprising: base fabric 9207, the third glue set gradually 9208, laminates 9206 of film layer, the 4th adhesive film 9209 and foreboard 9210;Laminate 92 further comprises: The first barrier layer 9201, the first adhesive film 9202, solar battery chip 9203, the second adhesive film 9204 and set gradually Two barrier layers 9205;The solar chip packaging method provided by the embodiment as described in Fig. 9 to Figure 11, is suppressed by quadratic-layer It is standby to form.
In embodiments of the present invention, the lamination of the easily worn part solar chip 92 on umbrella using solar energy is divided into two-stage progress, The primary lamination of middle solar chip is formed compared with the prior art, and the lamination in packaging technology in the embodiment of the present invention is divided into Two-stage carries out, to be finally completed sizing by multiple continuous hot-press, realizes the process for being gradually warmed up pressurization, and heat up and add Pressure be embodied in different laminations respectively, reduce variable factor, ensure product consistency, ensure it is efficient simultaneously, solve The problem of because of different materials heat shrinkability difference being easy to produce fold in primary lamination sizing, it is bad existing to avoid the occurrence of lamination As improving the package quality of solar chip, effectively improving service life.Therefore, umbrella using solar energy provided in an embodiment of the present invention Reliability and service life also accordingly promoted.
All the embodiments in this specification are described in a progressive manner, the highlights of each of the examples are with The difference of other embodiments, the same or similar parts between the embodiments can be referred to each other.
Although the preferred embodiment of the embodiment of the present invention has been described, once a person skilled in the art knows bases This creative concept, then additional changes and modifications can be made to these embodiments.So the following claims are intended to be interpreted as Including preferred embodiment and fall into all change and modification of range of embodiment of the invention.
Finally, it is to be noted that, herein, relational terms such as first and second and the like be used merely to by One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant meaning Covering non-exclusive inclusion, so that process, method, article or terminal device including a series of elements not only wrap Those elements are included, but also including other elements that are not explicitly listed, or further includes for this process, method, article Or the element that terminal device is intrinsic.In the absence of more restrictions, limited by sentence " including one ... " Element, it is not excluded that including identical being wanted in the process, method of the element, article or terminal device there is also other Element.
Above to a kind of umbrella using solar energy provided by the present invention and its processing method, it is described in detail, answers herein With a specific example illustrates the principle and implementation of the invention, the explanation of above example is only intended to help to manage Solve method and its core concept of the invention;At the same time, for those skilled in the art, according to the thought of the present invention, There will be changes in specific embodiment and application range, in conclusion the content of the present specification should not be construed as to this hair Bright limitation.

Claims (10)

1. a kind of umbrella using solar energy, which is characterized in that including umbrella ontology (91), set on the solar chip of the umbrella ontology (91) (92) and with the solar chip (92) energy storage device (1) being electrically connected, the solar chip (92) further comprises: according to Base fabric (9207), third adhesive film (9208), a laminate (9206), the 4th adhesive film (9209) and the foreboard of secondary setting (9210);Laminate (92) further comprises: the first barrier layer (9201), the first adhesive film set gradually (9202), solar battery chip (9203), the second adhesive film (9204) and the second barrier layer (9205);The solar chip (92) it is prepared by quadratic-layer pressure.
2. umbrella using solar energy according to claim 1, which is characterized in that the first barrier layer in the solar chip (92) (9201) or the material of the second barrier layer (9205) is aluminium PET film.
3. umbrella using solar energy according to claim 1, which is characterized in that the umbrella ontology (91) includes umbrella stand (95), described Umbrella stand (95) includes upper umbrella disc (951), lower umbrella disk (952) and umbrella disk column (953), and the umbrella disk column (953) connects the upper umbrella Disk (951) and the lower umbrella disk (952), the energy storage device (1) are fixedly arranged on the umbrella disk column (953).
4. umbrella using solar energy according to claim 3, which is characterized in that further include umbrella frame lamp (932) and tabula rasa (934), The umbrella stand (95) further includes umbrella frame (954), and the umbrella frame (954) is formed with umbrella frame lamp fixing groove (9542) and tabula rasa is fixed Slot (9544), the umbrella frame lamp (932) are contained in the umbrella frame lamp fixing groove (9542), and the equal tabula rasa (934) is contained in institute It states equal tabula rasa fixing groove (9544) and is located at the side of the umbrella frame lamp (932).
5. umbrella using solar energy according to claim 4, which is characterized in that further include key lighting lamp (936), the key lighting lamp (936) it is fixedly arranged on the lower umbrella disk (952).
6. umbrella using solar energy according to claim 5, which is characterized in that the lower umbrella disk includes the first lower umbrella disk shell (9523), second lower umbrella disk shell (9524) and illumination pinboard (9525), the illumination pinboard (9525) and the energy storage fill It sets (1) electrical connection and is set between described first lower umbrella disk shell (9523) and second lower umbrella disk shell (9524), the illumination switching Plate (9525) is connect with the key lighting lamp (936) and the umbrella frame lamp (932).
7. umbrella using solar energy according to claim 3, which is characterized in that the upper umbrella disc includes the first upper umbrella disc shell (9512), the second upper umbrella disc shell (9513) and solar energy switching pcb board (9514), solar energy switching pcb board (9514) set Between the first upper umbrella disc shell (9512) and the second upper umbrella disc shell (9513), the solar energy switching pcb board (9514) solar components (92) and the energy storage device (1) are electrically connected.
8. a kind of processing method of umbrella using solar energy, the umbrella using solar energy, including umbrella ontology (91), set on stating the umbrella ontology (91) Solar chip (92) and the energy storage device (1) that is electrically connected with the solar chip (92) characterized by comprising
The solar chip (92) is obtained by secondary lamination;
The solar chip (92) is fixed on the umbrella ontology (91);And
The solar chip (92) is electrically connected with the energy storage device (1);
Wherein, described to obtain the solar chip (92) by secondary lamination, further comprise:
Successively it is laid with the first barrier layer (9201), the first adhesive film (9202), solar battery chip (9203), the second adhesive film (9204) and the second barrier layer (9205);
To first barrier layer (9201) being successively laid with, the first adhesive film (9202), solar battery chip (9203), Two adhesive films (9204) and the second barrier layer (9205) carry out pressurized, heated processing, form a laminate (9206);
Successively it is laid with base fabric (9207), third adhesive film (9208), a laminate (9206), the 4th adhesive film (9209) With foreboard (9210);And
To the base fabric (9207) being successively laid with, third adhesive film (9208), a laminate (9206), the 4th glue film Layer (9209) and foreboard (9210) carry out pressurized, heated processing, form the solar chip (92) Jing Guo secondary lamination.
9. the processing method of umbrella using solar energy according to claim 8, which is characterized in that first resistance being successively laid with Interlayer (9201), the first adhesive film (9202), solar battery chip (9203), the second adhesive film (9204) and the second barrier layer (9205) the step of carrying out pressurized, heated processing, forming laminate (9206), specifically includes:
To first barrier layer (9201) being successively laid with, the first adhesive film (9202), solar battery chip (9203), Two adhesive films (9204) and the second barrier layer (9205) carry out precompressed the pre-heat treatment, form the first pre-laminate;And
Pressurized, heated processing is carried out to first pre-laminate, forms a laminate (9206).
10. the processing method of umbrella using solar energy according to claim 8, which is characterized in that the base fabric being successively laid with (9207), third adhesive film (9208), a laminate (9206), the 4th adhesive film (9209) and foreboard (9210) carry out The step of pressurized, heated is handled, and forms the solar chip (92) Jing Guo secondary lamination, specifically includes:
To the base fabric (9207) being successively laid with, third adhesive film (9208), a laminate (9206), the 4th glue film Layer (9209) and foreboard (9210) carry out precompressed the pre-heat treatment, form the second pre-laminate;And
Pressurized, heated processing is carried out to second pre-laminate, forms the solar chip (92) Jing Guo secondary lamination.
CN201910418131.4A 2019-05-17 2019-05-17 Umbrella using solar energy and its processing method Pending CN110200372A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1903098A (en) * 2005-07-28 2007-01-31 聂蝶飞 Solar energy illuminating umbrella
CN204889001U (en) * 2015-08-28 2015-12-23 浙江永强集团股份有限公司 Multi -functional electronic sun shade of solar energy
CN108294423A (en) * 2018-04-22 2018-07-20 北京汉能光伏投资有限公司 Umbrella frame structure and umbrella using solar energy
CN108767031A (en) * 2018-05-24 2018-11-06 广东汉能薄膜太阳能有限公司 A kind of solar product packaging method and system
CN208550247U (en) * 2018-05-31 2019-03-01 米亚索能光伏科技有限公司 Umbrella using solar energy

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1903098A (en) * 2005-07-28 2007-01-31 聂蝶飞 Solar energy illuminating umbrella
CN204889001U (en) * 2015-08-28 2015-12-23 浙江永强集团股份有限公司 Multi -functional electronic sun shade of solar energy
CN108294423A (en) * 2018-04-22 2018-07-20 北京汉能光伏投资有限公司 Umbrella frame structure and umbrella using solar energy
CN108767031A (en) * 2018-05-24 2018-11-06 广东汉能薄膜太阳能有限公司 A kind of solar product packaging method and system
CN208550247U (en) * 2018-05-31 2019-03-01 米亚索能光伏科技有限公司 Umbrella using solar energy

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