CN110195943A - Lightweight high-performance parallel flow evaporators core - Google Patents

Lightweight high-performance parallel flow evaporators core Download PDF

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Publication number
CN110195943A
CN110195943A CN201810086624.8A CN201810086624A CN110195943A CN 110195943 A CN110195943 A CN 110195943A CN 201810086624 A CN201810086624 A CN 201810086624A CN 110195943 A CN110195943 A CN 110195943A
Authority
CN
China
Prior art keywords
flat tube
core
parallel flow
lightweight high
fin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810086624.8A
Other languages
Chinese (zh)
Inventor
杨顺福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Saite Refrigerating Equipment Corp Ltd
Original Assignee
Sichuan Saite Refrigerating Equipment Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Saite Refrigerating Equipment Corp Ltd filed Critical Sichuan Saite Refrigerating Equipment Corp Ltd
Priority to CN201810086624.8A priority Critical patent/CN110195943A/en
Publication of CN110195943A publication Critical patent/CN110195943A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/02Evaporators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/084Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/02Details of evaporators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2260/00Heat exchangers or heat exchange elements having special size, e.g. microstructures

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention discloses a kind of lightweight high-performance parallel flow evaporators cores, and including flat tube and the fin being arranged at flat tube, the core thickness is X, 28mm≤X < 34mm.Lighter in weight of the present invention, while heat exchanger effectiveness is preferable.

Description

Lightweight high-performance parallel flow evaporators core
Technical field
The present invention relates to air-conditioning system more particularly to a kind of lightweight high-performance parallel flow evaporators cores.
Background technique
Heat exchanger is the device that a kind of temperature transmits heat between different medium, is widely used in air conditioning for automobiles condensation On device, evaporator.Heat exchanger core is energy conservation.Evaporator core live through pipe type, corrugated tube type, it is stacked till now Concurrent flow, performance are greatly improved, and the cost of raw material is also reduced.
Simultaneously, response country " energy conservation, emission reduction " calls, new-energy automobile is quickly grown, to increase new-energy automobile continuation of the journey Mileage, vehicle lightweight, raising heat exchanger effectiveness are particularly important.And parallel-flow evaporator is carried out also by thinned core thickness Lightweight.Domestic parallel flow evaporator core mainstream thickness 38mm, foreign latest technology are 34mm thickness concurrent flow core, in parallel The 1 of flow evaporator device core flat tube use is aluminium.Want on existing industry concurrent flow core platform by be thinned core thickness come Implement lightweight meeting, will be by directly reducing flat tube width, refrigerant flow aisle spare is reduced, medium side refrigerant flow subtracts It is few;Air side heat exchange area is due to the shortening therefore reduction of fin simultaneously, and wind side heat-exchange capacity is insufficient, so as to cause entire Parallel flow evaporator core unit area refrigerating capacity is insufficient.On the other hand, if lightweight, which relies on merely, is thinned flat tube wall thickness, meeting Cause flat tube to bear pressure not reaching requirement, the decline of thin-walled corrosion resistance.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned problems, provides a kind of lighter in weight and heat exchanger effectiveness is preferably light Quantify high-performance parallel flow evaporators core.
To achieve the goals above, the present invention adopts the following technical scheme: a kind of lightweight high-performance parallel flow type evaporates Device core, including flat tube and the fin being arranged at flat tube, which is characterized in that the core thickness is X, 28mm≤X < 34mm.
Further, the flat tube is with a thickness of 2.2-2.55mm, and flat tube 0.18~0.25mm of sidewall thickness, flat tube width is 12 ~16mm.
Further, 32 °~38 ° of the fin louver angle, wave height 4.5-5.5mm.
Further, the flat tube with a thickness of 2.35mm, flat tube wall thickness 0.18mm, flat tube width 14mm, the fin is opened 38 ° of window angle, wave height 5mm.
Further, the flat tube cross section structure has above, below, and the semicircle of above and below two sides is arranged in, described Semicircle and above and below connection type are non-tangential manner.
Further, the fin and flat tube use soldering connection.
Further, the flat tube is that aluminium is made using 3.
Compared with prior art, the invention has the following beneficial effects:
1) flat tube material of the present invention is that be changed to 3 be aluminium to aluminium from 1, is conducive to loss of weight and improves flat tube unit area heat-energy transducer Power.
2) present invention increases flat tube thickness to 2.35mm, and flat tube wall thickness is reduced to 0.18mm, to increase flat tube endoporus area, Guarantee single flat tube refrigerant passage area, while reducing fin wave height to 5mm and being protected with increasing on entire windward side flat tube quantity It demonstrate,proves entire core and flows to area.
3) present invention adds the structure of two intersection semicircles using two planes to improve the practical contact area with fin of flat tube.
4) present invention increases fin louver angle, increases windowing number to improve the heat exchange of air side and fin.By It calculates or verifies, 38 ° of fin louver angle, open a window number 7x4.
5) present invention is by improving soldering welded rate to improve the exchange capability of heat of entire core.
Detailed description of the invention
Fig. 1 is lightweight high-performance parallel flow evaporators core main view in embodiment, and part-structure is omitted in figure.
Fig. 2 is lightweight high-performance parallel flow evaporators core top view in embodiment.
Fig. 3 is flat tube cross-sectional view in embodiment.
Fig. 4 is the perspective view of lightweight high-performance parallel flow evaporators core in embodiment.
Fig. 5 is fin local structural graph.
Fig. 6 is F-F cross-sectional view in Fig. 5.
Description of symbols: 1 header, 2 flat tubes, 3 fins, W flat tube width, H flat tube thickness, X core thickness, G fin Highly, J fin louver angle.
Specific embodiment
Referring to Fig. 1 to Fig. 6, lightweight high-performance parallel flow evaporators core includes flat tube in a preferred embodiment And the fin at flat tube is set, the core thickness is X, 28mm≤X < 34mm;The flat tube is flat with a thickness of 2.3-2.4mm Thickness of pipe wall (sidewall thickness) 0.18~0.25mm, flat tube width be 14~16mm, 32 °~38 ° of the fin louver angle, wave height (height) 4.5-5.5mm.Flat tube described in preferred embodiment with a thickness of 2.35mm, flat tube thickness 0.18mm, the fin Wave height is 5mm.Increase flat tube thickness to 2.35mm, reduces flat tube wall thickness and increase flat tube endoporus area to 0.18mm, guarantee single One flat tube refrigerant passage area, while it is entire to guarantee to increase flat tube quantity on entire windward side to 5mm to reduce fin wave height Core flows to area.
The flat tube cross section structure has above, below, and the semicircle of above and below two sides is arranged in, the semicircle with Above and below connection type is non-tangential manner, i.e., connection type is intersection (in figure at A).Change original two plane of flat tube and adds two Tangent semi circular surface constitutes the structure on surface, adds the structure of two intersection semicircles using two planes to improve practical the connecing with fin of flat tube Contacting surface product.
The fin and flat tube use soldering connection.Welded rate is improved by being brazed, improves the heat-energy transducer of entire core Power.
The flat tube is that aluminium is made using 3.It is aluminium that flat tube material, which is changed to 3, is conducive to loss of weight and improves flat tube unit plane Product exchange capability of heat.Sufficiently, contact surface increases, and reduces the thermal resistance from fin to flat tube for flat tube and fin welding.
Reduce weight: former 38mm thickness parallel flow evaporator core referential weight 906g (without piping).
Existing 30mm thickness parallel flow evaporator core weight 736g (length and width dimensions same as reference core).
Two core heat exchange properties are suitable, the exchange capability of heat 4.5KW under standard condition.
The cold heavy ratio of 38mm thickness parallel flow evaporator core: 4.967W/g
The cold heavy ratio of 30mm thickness parallel flow evaporator core: 6.114W/g
Cold heavy ratio improves 23%.
Reduce cost: the weight of 30mm thickness parallel flow evaporator core is on existing country 38m mainstream concurrent flow core basis On reduce 18.7%, cost of raw and processed materials reduces.
The foregoing is merely the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment party Formula, all technical solutions for belonging to the principle of the invention all belong to the scope of protection of the present invention.For those skilled in the art and Speech, several improvement carried out without departing from the principles of the present invention, these improvement also should be regarded as protection model of the invention It encloses.

Claims (7)

1. a kind of lightweight high-performance parallel flow evaporators core, including flat tube and the fin being arranged at flat tube, feature It is, the core thickness is X, 28mm≤X < 34mm.
2. lightweight high-performance parallel flow evaporators core according to claim 1, which is characterized in that the flat tube is thick Degree is 2.2-2.55mm, and flat tube 0.18~0.25mm of sidewall thickness, flat tube width is 12~16mm.
3. lightweight high-performance parallel flow evaporators core according to claim 2, which is characterized in that the fin is opened 32 °~38 ° of window angle, wave height 4.5-5.5mm.
4. lightweight high-performance parallel flow evaporators core according to claim 3, which is characterized in that the flat tube With a thickness of 2.35mm, flat tube wall thickness 0.18mm, flat tube width 14mm, 38 ° of the fin louver angle, wave height 5mm.
5. lightweight high-performance parallel flow evaporators core according to claim 1 or 2 or 3 or 4, which is characterized in that The flat tube cross section structure has above, below, and the semicircle of above and below two sides is arranged in, and the semicircle and above and below connect Connecing mode is non-tangential manner.
6. lightweight high-performance parallel flow evaporators core according to claim 5, which is characterized in that the fin with Flat tube uses soldering connection.
7. lightweight high-performance parallel flow evaporators core according to claim 6, which is characterized in that the flat tube is adopted It is that aluminium is made with 3.
CN201810086624.8A 2018-02-27 2018-02-27 Lightweight high-performance parallel flow evaporators core Pending CN110195943A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810086624.8A CN110195943A (en) 2018-02-27 2018-02-27 Lightweight high-performance parallel flow evaporators core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810086624.8A CN110195943A (en) 2018-02-27 2018-02-27 Lightweight high-performance parallel flow evaporators core

Publications (1)

Publication Number Publication Date
CN110195943A true CN110195943A (en) 2019-09-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810086624.8A Pending CN110195943A (en) 2018-02-27 2018-02-27 Lightweight high-performance parallel flow evaporators core

Country Status (1)

Country Link
CN (1) CN110195943A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110645739A (en) * 2019-10-30 2020-01-03 博耐尔汽车电气系统有限公司 Automobile air conditioner parallel flow evaporator
CN111928540A (en) * 2020-07-15 2020-11-13 四川赛特制冷设备有限公司 High-performance evaporator core

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110645739A (en) * 2019-10-30 2020-01-03 博耐尔汽车电气系统有限公司 Automobile air conditioner parallel flow evaporator
CN111928540A (en) * 2020-07-15 2020-11-13 四川赛特制冷设备有限公司 High-performance evaporator core

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Application publication date: 20190903