CN110194641A - A kind of interface enhancing phosphogypsum light interior wall partition and preparation method thereof - Google Patents

A kind of interface enhancing phosphogypsum light interior wall partition and preparation method thereof Download PDF

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CN110194641A
CN110194641A CN201910411271.9A CN201910411271A CN110194641A CN 110194641 A CN110194641 A CN 110194641A CN 201910411271 A CN201910411271 A CN 201910411271A CN 110194641 A CN110194641 A CN 110194641A
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phosphogypsum
water
interior wall
wall partition
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CN110194641B (en
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马保国
胡鹏辉
苏英
金子豪
孙仲达
吴潇
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Wuhan University of Technology WUT
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/10Treatment for enhancing the mixability with the mortar
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1055Coating or impregnating with inorganic materials
    • C04B20/1077Cements, e.g. waterglass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

本发明提供一种界面增强磷石膏轻质内墙隔板及其制备方法,按重量份计,该界面增强磷石膏轻质内墙隔板的原料包括以下组分:磷石膏:75‑95份,水泥:1‑5份,核壳结构发泡聚苯乙烯轻集料:3‑8份,缓凝剂:0.3‑0.5份,保水剂:0.2‑0.4份,减水剂:0.3‑0.5份,引气剂:0.1‑0.2份。本发明的界面增强磷石膏轻质内墙隔板以磷石膏为主要原料,并复配水泥、核壳结构发泡聚苯乙烯轻集料以及缓凝剂、保水剂、减水剂和引气剂,其中,核壳结构发泡聚苯乙烯轻集料的使用,增强了轻集料与磷石膏以及水泥的相容性,提高了轻集料与磷石膏以及水泥的的粘接强度,从而有效提高了本发明的界面增强磷石膏轻质内墙隔板的保温隔热效果和力学性能。The invention provides an interface reinforced phosphogypsum lightweight interior wall partition and a preparation method thereof. The raw materials of the interface reinforced phosphogypsum lightweight interior wall partition include the following components in parts by weight: phosphogypsum: 75-95 parts , cement: 1-5 parts, core-shell structure expanded polystyrene light aggregate: 3-8 parts, retarder: 0.3-0.5 parts, water-retaining agent: 0.2-0.4 parts, water-reducing agent: 0.3-0.5 parts , Air-entraining agent: 0.1-0.2 parts. The interface-reinforced phosphogypsum lightweight interior wall partition of the present invention uses phosphogypsum as the main raw material, and is compounded with cement, core-shell structure foamed polystyrene light aggregate, retarder, water retaining agent, water reducing agent and air-entraining agent. Among them, the use of foamed polystyrene light aggregate with core-shell structure enhances the compatibility of light aggregate with phosphogypsum and cement, improves the bonding strength of light aggregate with phosphogypsum and cement, thus The thermal insulation effect and mechanical properties of the interface-reinforced phosphogypsum lightweight interior wall partition of the present invention are effectively improved.

Description

一种界面增强磷石膏轻质内墙隔板及其制备方法A kind of interface reinforced phosphogypsum lightweight interior wall partition and its preparation method

技术领域technical field

本发明涉及建筑材料技术领域,特别涉及一种界面增强磷石膏轻质内墙隔板及其制备方法。The invention relates to the technical field of building materials, in particular to an interface-reinforced phosphogypsum lightweight interior wall partition and a preparation method thereof.

背景技术Background technique

磷石膏是工业湿法制备磷酸所产生的固体废弃物,平均每生产1吨P2O5,就会形成4.5~5.5吨的磷石膏。由于磷石膏中存在有大量杂质(主要是磷、氟和有机物),这些杂质的存在会导致磷石膏性质的波动,使其性能不稳定,从而限制了磷石膏的利用。据不完全统计,目前我国每年排放的磷石膏在8000万吨以上,且综合利用率不足20%,总堆存量已超过5亿吨。磷石膏中残存的磷、氟和有机物等杂质会随着雨水进入地下,污染土地以及水资源,并且机械作业时扬起的磷石膏粉尘会污染空气。磷石膏的资源化综合利用已成为当前亟待解决的技术难题。利用磷石膏煅烧生成半水磷石膏,从而制备建筑材料,是目前磷石膏利用最普遍和最成熟的技术。Phosphogypsum is a solid waste produced by industrial wet preparation of phosphoric acid. On average, 4.5 to 5.5 tons of phosphogypsum will be formed for every ton of P 2 O 5 produced. Due to the existence of a large number of impurities (mainly phosphorus, fluorine and organic matter) in phosphogypsum, the existence of these impurities will lead to fluctuations in the properties of phosphogypsum, making its performance unstable, thus limiting the utilization of phosphogypsum. According to incomplete statistics, at present, more than 80 million tons of phosphogypsum are discharged in my country every year, and the comprehensive utilization rate is less than 20%, and the total stockpiles have exceeded 500 million tons. Impurities such as phosphorus, fluorine, and organic matter remaining in phosphogypsum will enter the ground with rainwater, polluting land and water resources, and the phosphogypsum dust raised during mechanical operations will pollute the air. The comprehensive utilization of phosphogypsum resources has become a technical problem to be solved urgently. Calcining phosphogypsum to generate phosphogypsum hemihydrate to prepare building materials is currently the most common and mature technology for phosphogypsum utilization.

根据住建部规划,到2020年全国城镇既有居住建筑中节能建筑所占比例要超过60%,因此安全环保高效节能的保温材料的研制迫在眉睫,而磷石膏轻质内墙隔板的研制不仅处理了磷石膏这种固体废弃物,而且也很好的体现了建筑节能的理念。然而,磷石膏轻质内墙隔板的制备过程中,轻集料与胶凝材料界面的粘结性能较差,致使其保温隔热效果不佳,且力学性能低。According to the plan of the Ministry of Housing and Urban-Rural Development, by 2020, the proportion of energy-saving buildings in existing residential buildings in cities and towns across the country will exceed 60%. Phosphogypsum, a solid waste, is eliminated, and it also embodies the concept of building energy conservation. However, in the preparation process of phosphogypsum lightweight interior wall partitions, the bonding performance of the interface between light aggregate and cementitious material is poor, resulting in poor thermal insulation effect and low mechanical properties.

发明内容Contents of the invention

有鉴于此,本发明旨在提出一种界面增强磷石膏轻质内墙隔板,以解决现有磷石膏轻质内墙隔板保温隔热效果差,且力学性能低的问题。In view of this, the present invention aims to propose an interface reinforced phosphogypsum lightweight interior wall partition to solve the problems of poor thermal insulation effect and low mechanical properties of the existing phosphogypsum lightweight interior wall partition.

为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:

一种界面增强磷石膏轻质内墙隔板,按重量份计,所述界面增强磷石膏轻质内墙隔板的原料包括以下组分:An interface reinforced phosphogypsum lightweight interior wall partition, in parts by weight, the raw materials of the interface reinforced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:75-95份,Phosphogypsum: 75-95 parts,

水泥:1-5份,Cement: 1-5 parts,

核壳结构发泡聚苯乙烯轻集料:3-8份,Core-shell structure expanded polystyrene light aggregate: 3-8 parts,

缓凝剂:0.3-0.5份,Retarder: 0.3-0.5 parts,

保水剂:0.2-0.4份,Water retaining agent: 0.2-0.4 parts,

减水剂:0.3-0.5份,Water reducer: 0.3-0.5 parts,

引气剂:0.1-0.2份。Air-entraining agent: 0.1-0.2 parts.

可选地,按重量份计,所述核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:Optionally, in parts by weight, the raw materials of the core-shell structure expanded polystyrene light aggregate include the following components:

发泡聚苯乙烯颗粒:10-16份,Expanded polystyrene particles: 10-16 parts,

三乙醇胺:5-6份,Triethanolamine: 5-6 parts,

乙烯-醋酸乙烯酯:4-6份,Ethylene-vinyl acetate: 4-6 parts,

聚乙烯醇:4-5份,Polyvinyl alcohol: 4-5 parts,

水泥:34-39份,Cement: 34-39 parts,

粉煤灰:27-31份,Fly ash: 27-31 parts,

硅灰:7-8份,Silica fume: 7-8 parts,

水:15-25份。Water: 15-25 parts.

可选地,所述发泡聚苯乙烯颗粒由聚苯乙烯树脂加入发泡剂发泡而成,且所述发泡聚苯乙烯颗粒的粒径为3-5mm,堆积密度为8-15kg/m3Optionally, the expanded polystyrene particles are foamed by adding foaming agent to polystyrene resin, and the particle diameter of the expanded polystyrene particles is 3-5 mm, and the bulk density is 8-15 kg/ m 3 .

可选地,所述乙烯-醋酸乙烯酯的固体含量为60%。Optionally, the ethylene-vinyl acetate has a solid content of 60%.

可选地,所述水泥为普通硅酸盐水泥;所述粉煤灰为Ι级粉煤灰,且所述粉煤灰中A12O3+SiO2+Fe2O3的总含量为88.92%;所述硅灰的粒径为0.1-0.3μm。Optionally, the cement is ordinary Portland cement; the fly ash is Class I fly ash, and the total content of A1 2 O 3 +SiO 2 +Fe 2 O 3 in the fly ash is 88.92 %; the particle size of the silica fume is 0.1-0.3 μm.

可选地,所述磷石膏为半水磷石膏;所述半水磷石膏的质量分数大于88%,且所述半水磷石膏的0.2mm方孔筛筛余小于8%,2h抗折强度大于3.5MPa。Optionally, the phosphogypsum is phosphogypsum hemihydrate; the mass fraction of the phosphogypsum hemihydrate is greater than 88%, and the 0.2mm square hole sieve residue of the phosphogypsum hemihydrate is less than 8%, and the 2h flexural strength is Greater than 3.5MPa.

可选地,所述缓凝剂为石膏专用蛋白质类缓凝剂;所述保水剂为羟丙基甲基纤维素醚、羟乙基纤维素醚、羧甲基纤维素醚中的一种。Optionally, the retarder is a special protein retarder for gypsum; the water retaining agent is one of hydroxypropyl methylcellulose ether, hydroxyethyl cellulose ether, and carboxymethyl cellulose ether.

可选地,所述减水剂为聚羧酸减水剂,所述聚羧酸减水剂的减水率大于 20%;所述引气剂为十二烷基硫酸钠、三萜皂苷、竹本油脂中的一种或多种。Optionally, the water-reducing agent is a polycarboxylate water-reducer, and the water-reducing rate of the polycarboxylate water-reducer is greater than 20%; the air-entraining agent is sodium lauryl sulfate, triterpene saponins, One or more of bamboo oil.

本发明的第二目的在于提供一种制备上述界面增强磷石膏轻质内墙隔板的方法,该制备方法,包括以下步骤:The second object of the present invention is to provide a method for preparing the above-mentioned interface-reinforced phosphogypsum lightweight interior wall partition, the preparation method comprising the following steps:

按照(0.5-0.7)∶1的水灰比称取水,向所述水中加入所述缓凝剂、所述保水剂、所述减水剂和所述引气剂,搅拌,再加入所述磷石膏、所述水泥和所述核壳结构发泡聚苯乙烯轻集料加,继续搅拌,得到浆体A;Weigh water according to the water-cement ratio of (0.5-0.7): 1, add the retarder, the water retention agent, the water reducing agent and the air-entraining agent into the water, stir, and then add the phosphorus Add gypsum, the cement and the foamed polystyrene light aggregate with core-shell structure, and continue stirring to obtain slurry A;

将所述浆体A成型,待所述浆体A凝固后,得到界面增强磷石膏轻质内墙隔板。The slurry A is molded, and after the slurry A is solidified, an interface-reinforced phosphogypsum lightweight interior wall partition is obtained.

可选地,所述核壳结构发泡聚苯乙烯轻集料通过以下方法制得:Optionally, the foamed polystyrene light aggregate with core-shell structure is prepared by the following method:

将三乙醇胺、乙烯-醋酸乙烯酯和聚乙烯醇混合均匀,得到表面改性剂A;Mix triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol evenly to obtain surface modifier A;

将表面改性剂A喷洒在发泡聚苯乙烯颗粒的表面,搅拌,待发泡聚苯乙烯颗粒的表面完全润湿,加入水泥、粉煤灰、硅灰和水,继续搅拌,然后,密封陈化,得到核壳结构发泡聚苯乙烯轻集料。Spray surface modifier A on the surface of expanded polystyrene particles, stir until the surface of expanded polystyrene particles is completely wetted, add cement, fly ash, silica fume and water, continue stirring, and then seal Aging to obtain foamed polystyrene light aggregate with core-shell structure.

相对于现有技术,本发明所述的界面增强磷石膏轻质内墙隔板具有以下优势:Compared with the prior art, the interface-reinforced phosphogypsum lightweight interior wall partition of the present invention has the following advantages:

1、本发明的界面增强磷石膏轻质内墙隔板以磷石膏为主要原料,并复配水泥、核壳结构发泡聚苯乙烯轻集料以及缓凝剂、保水剂、减水剂和引气剂,一方面,核壳结构发泡聚苯乙烯轻集料的使用,增强了轻集料与磷石膏以及水泥的相容性,提高了轻集料与磷石膏以及水泥的的粘接强度,从而有效提高了本发明的界面增强磷石膏轻质内墙隔板的保温隔热效果和力学性能,另一方面,缓凝剂、保水剂、减水剂和引气剂等外加剂的使用,也大大改善了本发明界面增强磷石膏轻质内墙隔板的工作性能,并使其力学性能以及保温隔热效果进一步增强。同时,本发明中磷石膏的利用率可达95%,解决了磷石膏的资源化利用问题,具有显著的社会和环保效益。1. The interface-reinforced phosphogypsum lightweight interior wall partition of the present invention uses phosphogypsum as the main raw material, and is compounded with cement, core-shell structure foamed polystyrene light aggregate, retarder, water retaining agent, water reducing agent and Air-entraining agent, on the one hand, the use of core-shell structure expanded polystyrene light aggregates enhances the compatibility of light aggregates with phosphogypsum and cement, and improves the bonding of light aggregates with phosphogypsum and cement Strength, thereby effectively improving the thermal insulation effect and mechanical properties of the interface-enhanced phosphogypsum lightweight interior wall partition of the present invention. The use also greatly improves the working performance of the interface-reinforced phosphogypsum lightweight interior wall partition of the present invention, and further enhances its mechanical properties and thermal insulation effect. At the same time, the utilization rate of the phosphogypsum in the invention can reach 95%, which solves the resource utilization problem of the phosphogypsum and has significant social and environmental benefits.

2、本发明界面增强磷石膏轻质内墙隔板的制备方法简单,制备条件温和,易于工业化生产。2. The interface-reinforced phosphogypsum lightweight interior wall partition of the present invention has a simple preparation method, mild preparation conditions, and is easy for industrial production.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

下面将结合实施例来详细说明本发明。The present invention will be described in detail below in conjunction with examples.

实施例1Example 1

一种界面增强磷石膏轻质内墙隔板,按重量份计,该界面增强磷石膏轻质内墙隔板的原料包括以下组分:An interface-enhanced phosphogypsum lightweight interior wall partition, in parts by weight, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:80份,水泥:2份,核壳结构发泡聚苯乙烯轻集料:3份,缓凝剂: 0.3份,保水剂:0.3份,减水剂:0.4份,引气剂:0.1份。Phosphogypsum: 80 parts, cement: 2 parts, core-shell structure expanded polystyrene light aggregate: 3 parts, retarder: 0.3 parts, water retaining agent: 0.3 parts, water reducing agent: 0.4 parts, air-entraining agent: 0.1 part.

在本实施例中,核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:In this example, the raw materials of the core-shell structure expanded polystyrene light aggregate include the following components:

发泡聚苯乙烯颗粒:10份,三乙醇胺:6份,乙烯-醋酸乙烯酯:4份,聚乙烯醇:4份,水泥:34份,粉煤灰:30份,硅灰:7份,水:17份。Expanded polystyrene particles: 10 parts, triethanolamine: 6 parts, ethylene-vinyl acetate: 4 parts, polyvinyl alcohol: 4 parts, cement: 34 parts, fly ash: 30 parts, silica fume: 7 parts, Water: 17 parts.

其中,核壳结构发泡聚苯乙烯轻集料中发泡聚苯乙烯颗粒由聚苯乙烯树脂加入发泡剂发泡而成,其粒径为3mm,堆积密度为15kg/m3;乙烯-醋酸乙烯酯的固体含量为60%;水泥为普通硅酸盐水泥;粉煤灰为Ι级粉煤灰,且粉煤灰中A12O3+SiO2+Fe2O3的总含量为88.92%;硅灰的粒径为0.1μm。Among them, the foamed polystyrene particles in the foamed polystyrene light aggregate with core-shell structure are formed by foaming polystyrene resin with a foaming agent, the particle size is 3 mm, and the bulk density is 15 kg/m 3 ; ethylene- The solid content of vinyl acetate is 60%; the cement is ordinary Portland cement; the fly ash is Class I fly ash, and the total content of A1 2 O 3 +SiO 2 +Fe 2 O 3 in the fly ash is 88.92 %; The particle size of silica fume is 0.1 μm.

该核壳结构发泡聚苯乙烯轻集料具体通过以下方法制得:The foamed polystyrene light aggregate with core-shell structure is specifically prepared by the following method:

按照上述原料配比,将三乙醇胺、乙烯-醋酸乙烯酯和聚乙烯醇混合,并搅拌均匀,得到表面改性剂A;According to the above raw material ratio, triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol were mixed and stirred evenly to obtain surface modifier A;

将表面改性剂A喷洒在不断翻动的发泡聚苯乙烯轻骨料的表面,搅拌90s,待发泡聚苯乙烯轻骨料的表面完全润湿,放入成球机,并按照上述原料配比,加入水泥、粉煤灰、硅灰和水,继续搅拌60s,使其混合均匀,然后密封陈化48h,得到核壳结构发泡聚苯乙烯轻集料。Spray the surface modifier A on the surface of the constantly turning expanded polystyrene lightweight aggregate, stir for 90s, wait until the surface of the expanded polystyrene lightweight aggregate is completely wet, put it into the ball machine, and follow the above raw materials Proportioning, add cement, fly ash, silica fume and water, continue to stir for 60s to make it evenly mixed, and then seal and age for 48h to obtain a core-shell structure foamed polystyrene light aggregate.

本实施例中的核壳结构发泡聚苯乙烯轻集料以三乙醇胺、乙烯-醋酸乙烯酯和聚乙烯醇组成的乳液为表面改性剂,将其喷洒在发泡聚苯乙烯颗粒的表面,对其进行改性,使其表面由憎水性变为亲水性,大大改善了其与无机胶凝材料,如水泥、石膏等的粘结性能,当将其用于界面增强磷石膏轻质内墙隔板制备时,可避免在搅拌过程中出现上浮和分层现象,使其可在浆体中能够均匀分布,进而大大提高了界面增强磷石膏轻质内墙隔板的和易性以及保温隔热效果和力学性能。且本实施例在制备过程中采用陈化方式进行处理,有利于进一步提高核壳结构发泡聚苯乙烯轻集料力学性能,进而有利于进一步提高所制界面增强磷石膏轻质内墙隔板的力学性能。The foamed polystyrene lightweight aggregate with core-shell structure in this example uses the emulsion composed of triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol as the surface modifier, and sprays it on the surface of the expanded polystyrene particles , modify it to make its surface change from hydrophobic to hydrophilic, which greatly improves its bonding performance with inorganic cementitious materials, such as cement and gypsum. When it is used for interface reinforcement of phosphogypsum When the interior wall partition is prepared, it can avoid floating and stratification during the stirring process, so that it can be evenly distributed in the slurry, thereby greatly improving the workability of the interface-reinforced phosphogypsum lightweight interior wall partition and Thermal insulation effect and mechanical properties. In addition, in this example, the aging method is adopted in the preparation process, which is conducive to further improving the mechanical properties of the core-shell structure foamed polystyrene light aggregate, and further improving the interface-reinforced phosphogypsum lightweight interior wall partition. mechanical properties.

而且,在本实施例中,磷石膏为半水磷石膏,该半水磷石膏由磷石膏经水洗、烘干、粉磨,再煅烧并陈化得到,其质量分数大于88%、0.2mm方孔筛筛余小于8%、2h抗折强度大于3.5MPa;缓凝剂为石膏专用蛋白质类缓凝剂;保水剂为羟丙基甲基纤维素醚;减水剂为聚羧酸减水剂,该聚羧酸减水剂的减水率为22%;引气剂为十二烷基硫酸钠。Moreover, in this embodiment, the phosphogypsum is phosphogypsum hemihydrate, which is obtained by washing, drying, grinding, calcining and aging the phosphogypsum hemihydrate, and its mass fraction is greater than 88%, 0.2mm square The sieve residue is less than 8%, and the 2h flexural strength is greater than 3.5MPa; the retarder is a special protein retarder for gypsum; the water-retaining agent is hydroxypropyl methylcellulose ether; the water-reducing agent is polycarboxylate superplasticizer , the water reducing rate of the polycarboxylate water reducing agent is 22%; the air-entraining agent is sodium lauryl sulfate.

在本实施例中,减水剂的掺入可减少界面增强磷石膏轻质内墙隔板中磷石膏、水泥、核壳结构发泡聚苯乙烯轻集料的需水量和自由水的含量,同时可进一步提高体系的后期机械强度、减少收缩,而保水剂的掺入,可保证体系内水分的有效固化,有利于泌水现象消失,进一步改善体系和易性,缓凝剂的加入可延缓磷建筑石膏的水化诱导期,使凝结时间大大延长,便于成型,同时引气剂的加入,可在体系中引入一定量的微气孔,从而有利于降低制品的体积密度和制品的导热系数,进而使其具有良好的保温效果。In this example, the incorporation of water-reducing agent can reduce the water demand and free water content of phosphogypsum, cement, and core-shell structure foamed polystyrene light aggregate in the interface-reinforced phosphogypsum lightweight interior wall partition, At the same time, it can further improve the mechanical strength of the system in the later stage and reduce shrinkage. The addition of water-retaining agent can ensure the effective curing of water in the system, which is conducive to the disappearance of bleeding phenomenon, and further improves the workability of the system. The addition of retarder can delay The hydration induction period of phospho-building gypsum greatly prolongs the setting time and facilitates molding. At the same time, the addition of air-entraining agent can introduce a certain amount of micropores into the system, which is beneficial to reduce the bulk density and thermal conductivity of the product. So that it has a good thermal insulation effect.

本实施例的界面增强磷石膏轻质内墙隔板具体通过以下方法制得:The interface-reinforced phosphogypsum lightweight interior wall partition of this embodiment is specifically prepared by the following methods:

按照0.5∶1的水灰比称取水,并将其加入搅拌机内,然后,按照上述原料配比,向搅拌机内加入缓凝剂、保水剂、减水剂和引气剂,搅拌1-2min,再加入磷石膏、水泥和核壳结构发泡聚苯乙烯轻集料加,继续搅拌2-3min,得到浆体A,其中,水灰比是指水的用量与磷石膏和水泥的总用量的比值,本实施例的界面增强磷石膏轻质内墙隔板中磷石膏和水泥的总用量为82份,按0.5∶1的水灰比需称取41份水;Weigh water according to the water-cement ratio of 0.5:1, and add it into the mixer, then, according to the above-mentioned ratio of raw materials, add retarder, water-retaining agent, water-reducing agent and air-entraining agent into the mixer, and stir for 1-2min, Then add phosphogypsum, cement and expanded polystyrene light aggregate with core-shell structure, and continue to stir for 2-3 minutes to obtain slurry A, where the water-cement ratio refers to the ratio of the amount of water to the total amount of phosphogypsum and cement. Ratio, the total amount of phosphogypsum and cement in the interface reinforced phosphogypsum lightweight interior wall partition of this embodiment is 82 parts, and 41 parts of water need to be weighed according to the water-cement ratio of 0.5:1;

将浆体A迅速注入石膏模具中成型,待浆体A凝固后拆模,得到界面增强磷石膏轻质内墙隔板。The slurry A is quickly injected into a gypsum mold for molding, and the mold is removed after the slurry A is solidified to obtain a light-weight interior wall partition of interface-reinforced phosphogypsum.

实施例2Example 2

本实施例与实施例1的区别在于:本实施例的界面增强磷石膏轻质内墙隔板,按重量百分数计,界面增强磷石膏轻质内墙隔板的原料包括以下组分:The difference between this embodiment and Example 1 is that: the interface-reinforced phosphogypsum lightweight interior wall partition of this embodiment, by weight percentage, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:85份,水泥:4份,核壳结构发泡聚苯乙烯轻集料:6份,缓凝剂: 0.4份,保水剂:0.4份,减水剂:0.3份,引气剂:0.2份。Phosphogypsum: 85 parts, cement: 4 parts, core-shell structure expanded polystyrene light aggregate: 6 parts, retarder: 0.4 parts, water retaining agent: 0.4 parts, water reducing agent: 0.3 parts, air-entraining agent: 0.2 parts.

其中,核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:Among them, the raw materials of core-shell structure expanded polystyrene light aggregate include the following components:

发泡聚苯乙烯颗粒:12份,三乙醇胺:6份,乙烯-醋酸乙烯酯:5份,聚乙烯醇:4份,水泥:36份,粉煤灰:28份,硅灰:7份,水:20份。Expanded polystyrene particles: 12 parts, triethanolamine: 6 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts, cement: 36 parts, fly ash: 28 parts, silica fume: 7 parts, Water: 20 parts.

且本实施例中发泡聚苯乙烯颗粒的粒径为5mm,堆积密度为8kg/m3In addition, in this embodiment, the particle diameter of the expanded polystyrene particles is 5 mm, and the bulk density is 8 kg/m 3 .

同时,本实施例中保水剂为羧甲基纤维素醚。Meanwhile, the water retaining agent in this embodiment is carboxymethyl cellulose ether.

另外,本实施例中界面增强磷石膏轻质内墙隔板制备过程中水的加入量按照0.7∶1的水灰比进行称取,即在本实施例中,界面增强磷石膏轻质内墙隔板中磷石膏和水泥的总用量为89份,按0.7∶1的水灰比需称取62.3份水。In addition, in this example, the amount of water added in the preparation process of the interface-reinforced phosphogypsum lightweight interior wall partition is weighed according to the water-cement ratio of 0.7:1, that is, in this example, the interface-reinforced phosphogypsum lightweight interior wall The total amount of phosphogypsum and cement in the separator is 89 parts, and 62.3 parts of water need to be weighed according to the water-cement ratio of 0.7:1.

实施例3Example 3

本实施例与实施例1的区别在于:本实施例的界面增强磷石膏轻质内墙隔板,按重量百分数计,界面增强磷石膏轻质内墙隔板的原料包括以下组分:The difference between this embodiment and Example 1 is that: the interface-reinforced phosphogypsum lightweight interior wall partition of this embodiment, by weight percentage, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:95份,水泥:4份,核壳结构发泡聚苯乙烯轻集料:8份,缓凝剂: 0.3份,保水剂:0.4份,减水剂:0.5份,引气剂:0.2份。Phosphogypsum: 95 parts, cement: 4 parts, core-shell structure expanded polystyrene light aggregate: 8 parts, retarder: 0.3 parts, water retaining agent: 0.4 parts, water reducing agent: 0.5 parts, air-entraining agent: 0.2 parts.

其中,核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:Among them, the raw materials of core-shell structure expanded polystyrene light aggregate include the following components:

发泡聚苯乙烯颗粒:16份,三乙醇胺:5份,乙烯-醋酸乙烯酯:5份,聚乙烯醇:5份,水泥:39份,粉煤灰:30份,硅灰:7份,水:25份。Expanded polystyrene particles: 16 parts, triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 5 parts, cement: 39 parts, fly ash: 30 parts, silica fume: 7 parts, Water: 25 parts.

且本实施例中发泡聚苯乙烯颗粒的粒径为5mm,堆积密度为8kg/m3In addition, in this embodiment, the particle diameter of the expanded polystyrene particles is 5 mm, and the bulk density is 8 kg/m 3 .

同时,本实施例中保水剂为羟乙基纤维素醚,引气剂为三萜皂苷。Meanwhile, in this embodiment, the water-retaining agent is hydroxyethyl cellulose ether, and the air-entraining agent is triterpene saponin.

另外,本实施例中界面增强磷石膏轻质内墙隔板制备过程中水的加入量按照0.7∶1的水灰比进行称取,即在本实施例中,界面增强磷石膏轻质内墙隔板中磷石膏和水泥的总用量为99份,按0.7∶1的水灰比需称取69.3份水。In addition, in this example, the amount of water added in the preparation process of the interface-reinforced phosphogypsum lightweight interior wall partition is weighed according to the water-cement ratio of 0.7:1, that is, in this example, the interface-reinforced phosphogypsum lightweight interior wall The total amount of phosphogypsum and cement in the separator is 99 parts, and 69.3 parts of water need to be weighed according to the water-cement ratio of 0.7:1.

实施例4Example 4

本实施例与实施例1的区别在于:本实施例的界面增强磷石膏轻质内墙隔板,按重量百分数计,界面增强磷石膏轻质内墙隔板的原料包括以下组分:The difference between this embodiment and Example 1 is that: the interface-reinforced phosphogypsum lightweight interior wall partition of this embodiment, by weight percentage, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:90份,水泥:2份,核壳结构发泡聚苯乙烯轻集料:8份,缓凝剂: 0.3份,保水剂:0.3份,减水剂:0.5份,引气剂:0.1份。Phosphogypsum: 90 parts, cement: 2 parts, core-shell structure expanded polystyrene light aggregate: 8 parts, retarder: 0.3 parts, water retaining agent: 0.3 parts, water reducing agent: 0.5 parts, air-entraining agent: 0.1 part.

其中,核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:发泡聚苯乙烯颗粒:13份,三乙醇胺:4份,乙烯-醋酸乙烯酯:5份,聚乙烯醇:4份,水泥: 35份,粉煤灰:30份,硅灰:8份,水:22份。Among them, the raw materials of core-shell structure expanded polystyrene light aggregate include the following components: expanded polystyrene particles: 13 parts, triethanolamine: 4 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts parts, cement: 35 parts, fly ash: 30 parts, silica fume: 8 parts, water: 22 parts.

且本实施例中发泡聚苯乙烯颗粒的粒径为4mm,堆积密度为12kg/m3In addition, the particle size of the expanded polystyrene particles in this embodiment is 4 mm, and the bulk density is 12 kg/m 3 .

同时,本实施例中引气剂为竹本油脂。At the same time, the air-entraining agent in this embodiment is bamboo oil.

另外,本实施例中界面增强磷石膏轻质内墙隔板制备过程中水的加入量按照0.6∶1的水灰比进行称取,即在本实施例中,界面增强磷石膏轻质内墙隔板中磷石膏和水泥的总用量为92份,按0.6∶1的水灰比需称取55.2份水。In addition, in this embodiment, the amount of water added in the preparation process of the interface-reinforced phosphogypsum lightweight interior wall partition is weighed according to the water-cement ratio of 0.6:1, that is, in this embodiment, the interface-reinforced phosphogypsum lightweight interior wall The total amount of phosphogypsum and cement in the separator is 92 parts, and 55.2 parts of water need to be weighed according to the water-cement ratio of 0.6:1.

实施例5Example 5

本实施例与实施例1的区别在于:本实施例的界面增强磷石膏轻质内墙隔板,按重量百分数计,界面增强磷石膏轻质内墙隔板的原料包括以下组分:The difference between this embodiment and Example 1 is that: the interface-reinforced phosphogypsum lightweight interior wall partition of this embodiment, by weight percentage, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components:

磷石膏:95份,水泥:5份,核壳结构发泡聚苯乙烯轻集料:6份,缓凝剂: 0.3份,保水剂:0.4份,减水剂:0.5份,引气剂:0.1份。Phosphogypsum: 95 parts, cement: 5 parts, core-shell structure expanded polystyrene light aggregate: 6 parts, retarder: 0.3 parts, water retaining agent: 0.4 parts, water reducing agent: 0.5 parts, air-entraining agent: 0.1 part.

其中,核壳结构发泡聚苯乙烯轻集料的原料包括以下组分:Among them, the raw materials of core-shell structure expanded polystyrene light aggregate include the following components:

发泡聚苯乙烯颗粒:10份,三乙醇胺:5份,乙烯-醋酸乙烯酯:5份,聚乙烯醇:4份,水泥:34份,粉煤灰:27份,硅灰:7份,水:20份。Expanded polystyrene particles: 10 parts, triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts, cement: 34 parts, fly ash: 27 parts, silica fume: 7 parts, Water: 20 parts.

且本实施例中发泡聚苯乙烯颗粒的粒径为4mm,堆积密度为12kg/m3In addition, the particle size of the expanded polystyrene particles in this embodiment is 4 mm, and the bulk density is 12 kg/m 3 .

同时,本实施例中保水剂为羧甲基纤维素醚,引气剂为竹本油脂。Meanwhile, in this embodiment, the water-retaining agent is carboxymethyl cellulose ether, and the air-entraining agent is bamboo oil.

因在本实施例中,界面增强磷石膏轻质内墙隔板中磷石膏和水泥的总用量为100份,因此,本实施例在界面增强磷石膏轻质内墙隔板的制备过程中按0.5∶ 1的水灰比需称取50份水。Because in this embodiment, the total amount of phosphogypsum and cement in the interface reinforced phosphogypsum lightweight interior wall partition is 100 parts, therefore, in the preparation process of the interface reinforced phosphogypsum lightweight interior wall partition in this embodiment according to 0.5: 1 water-cement ratio needs to weigh 50 parts of water.

对本发明实施例1~实施例5的界面增强磷石膏轻质内墙隔板的性能进行测试,测试结果如表1所示。The properties of the interface-reinforced phosphogypsum lightweight interior wall partitions of Examples 1 to 5 of the present invention were tested, and the test results are shown in Table 1.

由表1可知,本发明实施例1~实施例5的界面增强磷石膏轻质内墙隔板保温性能良好,其导热系数为0.12~0.17W/(m·K),密度小,其绝干密度为 573-895Kg/m3,机械强度高,其绝干抗压强度为3.2-6.0MPa,并且其干燥收缩值较小,其干燥收缩值为0.13-0.15mm/m。It can be seen from Table 1 that the interface-reinforced phosphogypsum lightweight interior wall partitions of Examples 1 to 5 of the present invention have good thermal insulation properties, their thermal conductivity is 0.12-0.17W/(m K), and their density is small. The density is 573-895Kg/m 3 , the mechanical strength is high, the absolute dry compressive strength is 3.2-6.0MPa, and the drying shrinkage value is small, and the drying shrinkage value is 0.13-0.15mm/m.

表1Table 1

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.

Claims (10)

1. a kind of interface enhances phosphogypsum light interior wall partition, which is characterized in that by weight, the interface enhances ardealite The raw material of lightweight interior wall partition board includes following components:
Ardealite: 75-95 parts,
Cement: 1-5 parts,
Core-shell structure expanded polystyrene (EPS) light-weight aggregate: 3-8 parts,
Retarder: 0.3-0.5 parts,
Water-retaining agent: 0.2-0.4 parts,
Water-reducing agent: 0.3-0.5 parts,
Air entraining agent: 0.1-0.2 parts.
2. interface according to claim 1 enhances phosphogypsum light interior wall partition, which is characterized in that by weight, institute The raw material for stating core-shell structure expanded polystyrene (EPS) light-weight aggregate includes following components:
Expanded polystyrene particle: 10-16 parts,
Triethanolamine: 5-6 parts,
Ethylene-vinyl acetate: 4-6 parts,
Polyvinyl alcohol: 4-5 parts,
Cement: 34-39 parts,
Flyash: 27-31 parts,
Silicon ash: 7-8 parts,
Water: 15-25 parts.
3. interface according to claim 2 enhances phosphogypsum light interior wall partition, which is characterized in that the foaming polyphenyl second Alkene particle is added foaming agent foam by polystyrene resin and forms, and the partial size of the expanded polystyrene particle is 3-5mm, heap Product density is 8-15kg/m3
4. interface according to claim 2 enhances phosphogypsum light interior wall partition, which is characterized in that the ethyl vinyl acetate The solid content of vinyl acetate is 60%.
5. interface according to claim 2 enhances phosphogypsum light interior wall partition, which is characterized in that the cement is common Portland cement;The flyash is Ι grades of flyash, and A1 in the flyash2O3+SiO2+Fe2O3Total content be 88.92%;The partial size of the silicon ash is 0.1-0.3 μm.
6. interface according to claim 1 enhances phosphogypsum light interior wall partition, which is characterized in that the ardealite is half Water ardealite;The mass fraction of the half water ardealite be greater than 88%, and the 0.2mm square hole screen of the half water ardealite tail over it is small It is greater than 3.5MPa in 8%, 2h flexural strength.
7. interface according to claim 1 enhances phosphogypsum light interior wall partition, which is characterized in that the retarder is stone Cream special protein matter class retarder;The water-retaining agent is hydroxypropyl methyl cellulose ether, hydroxyethyl ether cellulose, carboxymethyl cellulose One of plain ether.
8. interface according to claim 1 enhances phosphogypsum light interior wall partition, which is characterized in that the water-reducing agent is poly- The water-reducing rate of carboxylic acid water reducer, the polycarboxylate water-reducer is greater than 20%;The air entraining agent is lauryl sodium sulfate, triterpene soap One of glycosides, bamboo this grease are a variety of.
9. the method for preparing the described in any item interface enhancing phosphogypsum light interior wall partitions of claim 1 to 8, feature exist In, comprising the following steps:
According to (0.5-0.7): 1 ratio of mud weighs water, and the retarder is added in Xiang Suoshu water, the water-retaining agent, described subtracts Aqua and the air entraining agent, stirring, add the ardealite, the cement and the core-shell structure expanded polystyrene (EPS) and gently collect Material adds, and continues to stir, obtains slurry A;
The slurry A is formed, after slurry A solidification, obtains interface enhancing phosphogypsum light interior wall partition.
10. interface according to claim 9 enhances phosphogypsum light interior wall partition, which is characterized in that the core-shell structure Expanded polystyrene (EPS) light-weight aggregate is made by the following method:
Triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol is uniform, obtain surface modifier A;
Surface modifier A is sprayed to the surface of expanded polystyrene particle, is stirred, the surface of granules of polystyrene to be foamed is complete Full wetting, is added cement, flyash, silicon ash and water, continues to stir, and then, sealing ageing obtains core-shell structure foaming polyphenyl second Alkene light-weight aggregate.
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