CN110194615A - A kind of physical blowing porcelain powder air entrained concrete and its production technology - Google Patents
A kind of physical blowing porcelain powder air entrained concrete and its production technology Download PDFInfo
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- CN110194615A CN110194615A CN201910538208.1A CN201910538208A CN110194615A CN 110194615 A CN110194615 A CN 110194615A CN 201910538208 A CN201910538208 A CN 201910538208A CN 110194615 A CN110194615 A CN 110194615A
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- porcelain powder
- air entrained
- entrained concrete
- physical blowing
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Abstract
The invention discloses a kind of physical blowing porcelain powder air entrained concrete and its production technology, the physical blowing porcelain powder air entrained concrete includes following raw materials: water, cement, porcelain powder, foaming agent, external additive.The invention has the benefit that a kind of physical blowing porcelain powder air entrained concrete of the present invention uses cement for major gelled material, eliminate " lime " in short supply, " gypsum " calcareous material, and lime, gypsum can generate a large amount of dust in process of production, the processing technology of concrete of the present invention reduces environmental pollution, saves cost；Added with external additive in air entrained concrete of the present invention, the addition of external additive plays the role of catalysis, accelerates the coagulation of cement Yu remaining aggregate, and then enhance the intensity of product, and can be shortened curing time, save cost；In addition, maintenance method of the present invention is steam curing, relative to traditional steam press maintenance, this maintenance method saves the dosage of natural gas, reduces costs.
Description
Technical field
The present invention relates to air entrained concrete technical fields, and in particular to a kind of physical blowing porcelain powder air entrained concrete and its life
Production. art.
Background technique
Air entrained concrete is to be with siliceous material (sand, flyash and containing silicon tailings etc.) and calcareous material (lime, cement)
Primary raw material adds foaming agent (aluminium powder), by ingredient, stirs, pours, precuring, cutting, steam pressure, the technical process system such as maintenance
At light porous silicate product.Air entrained concrete has that bulk density is light, thermal insulation property is high, sound-absorbing effect is good, has certain
The advantages that intensity and machinability is that China promotes and applies earliest, one of most popular light wall material.
Traditional process for producing aerated concrete is used frequently with the production technology of " chemical blowing " air entrained concrete
Raw material in contain aluminium powder, water, cement, gypsum, lime, fine coal or sand-lime；The production technology of traditional air entrained concrete produces
Though air entrained concrete can meet the requirement of building, have many advantages, such as sound-absorbing, heat-insulated, fire prevention, from heavy and light, built in current frame
It being widely used in building structure, but it uses aluminium powder to foam in process of production, there are security risks for itself, and
Mineral resources are more and more shorter in recent years, and environmental protection policy is increasingly stringenter, and influence maximum former material to product quality in the industry
Expect that " lime " source of goods is more and more nervous, the exploitation of stone for producing lime is limited, and firing, the live dust pollution of grinding are serious, faces
It shuts down, various reasons lead to lime quality worse and worse, and price increasingly increases, and coal-burning boiler is halted in environmental protection in addition, day
Right gas is at high price, so that many enterprises can't bear the heavy load, face and stop doing business.
Summary of the invention
The object of the present invention is to provide a kind of safe and environment-friendly and in short supply without using " lime " this source of goods physical blowing porcelain
Powder air entrained concrete and its production technology.And in the past few years as the cancellation of environmental requirement steam power plant is shut down, flyash is also at a
This industry commodity in short supply." porcelain powder " is found in finding material, is polished in production for Building Ceramics Industry, is cut workshop section
Generated industrial residue, dioxide-containing silica are greater than 70%, traditional flyash or silicon can be replaced completely husky.
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: 45-55 parts of water, cement 110-150
Part, 250-350 parts of porcelain powder, 0.8-1.2 parts of foaming agent, 2-4 parts of external additive.
Further, the physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: 46-50 parts of water, water
120-140 parts of mud, 280-320 parts of porcelain powder, 0.9-1.1 parts of foaming agent, 2-3 parts of external additive.
Further, the physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: 50 parts of water, cement
130 parts, 300 parts of porcelain powder, 1 part of foaming agent, 3 parts of external additive.
Further, the foaming agent is foam concrete foamer.
Foam concrete foamer can exactly make its aqueous solution in the case where mechanicals efforts introduce air, generate a large amount of
One substance of foam, this substance are exactly surfactant or surface reactive material, the former is such as anion surface active
Agent, nonionic surfactant etc., the latter such as animal protein, vegetable protein, spent pulping liquor etc., foam concrete foamer, again
Name cement blowing agent, foam concrete foamer, which refers to, can reduce surface tension of liquid, generate a large amount of uniform and stable bubbles
Foam, to produce the additive of foam concrete.Foam concrete foamer used in the present invention can be with are as follows: anionic surface
Active agent formulation foaming agent, nonionic surfactant type foaming agent, protein active object type foaming agent etc..
Further, the external additive is made of following raw materials: diethylene glycol (DEG), malt sugar, glycerine, triethanolamine, anhydrous
Sodium sulfite, water.
Further, the external additive is made of the raw material of following weight parts: 8-15 parts of diethylene glycol (DEG), 15-20 parts of malt sugar,
12-15 parts of glycerine, 6-9 parts of triethanolamine, 18-25 parts of anhydrous sodium sulfite, 25-35 parts of water.
The addition of external additive has been catalyzed the coagulation of cement and aggregate, shortens the time of maintenance, enhances product
Intensity.
It is calcareous that a kind of physical blowing porcelain powder air entrained concrete of the present invention eliminates " lime ", " gypsum " in raw material
Material (resource of these calcareous materials is increasingly in short supply, and quality gradually declines), with cement for main cementitious material, and at this
It invents added with external additive in a kind of physical blowing porcelain powder air entrained concrete, external additive here functions as catalyst
Effect, can accelerate the condensation of cement Yu remaining aggregate, and then enhance the intensity of product, and can be shortened curing time, saving at
This.
In addition, in a kind of physical blowing porcelain powder air entrained concrete of the present invention added with foaming agent using foaming machine to its into
Traditional technique that aluminium powder foaming is added has been abandoned in row foaming, safer in the production process.
A kind of production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, slurry is mixed evenly to obtain；
(3) steam curing is carried out to slurry and obtains the physical blowing porcelain powder air entrained concrete.
Foaming machine also known as foam maker are a kind of foaming agent is reached foam made of certain density aqueous solution to set
Standby, foaming agent itself is cannot to automatically become foam, it is necessary to could become foam by the mechanism of foaming machine.Its work is former
Reason are as follows: introduce air into the solution of foaming agent.
Further, in step (2), the speed of the mixing is 100-120r/min, and the time of mixing is
10-15min, static 3-5min obtains slurry after to be mixed.
Further, in step (3), the steam curing are as follows: in the condition that temperature is 75-110 DEG C, pressure is normal pressure
Under, steam curing 5-9h.
The invention has the benefit that it is main that a kind of physical blowing porcelain powder air entrained concrete of the present invention, which uses cement,
Cementitious material eliminates " lime " in short supply, " gypsum " calcareous material, and lime, gypsum can generate largely in process of production
Dust, the processing technology of air entrained concrete of the present invention reduces environmental pollution, saves cost.
Added with external additive in a kind of physical blowing porcelain powder air entrained concrete of the present invention, the addition of external additive is played
The effect of catalysis, accelerates the coagulation of cement Yu remaining aggregate, and then enhances the intensity of product, and when can be shortened maintenance
Between, save cost；In addition, maintenance method of the present invention is steam curing, relative to traditional steam press maintenance (steam pressure
The temperature of maintenance is 190 DEG C, pressure 1.3MPa, and the time for needing to conserve is 10h), this maintenance method is greatly saved naturally
The dosage of gas, reduces the production cost.If curing time can be shorten to 3 hours using steam press maintenance.
Added with foaming agent in a kind of physical blowing porcelain powder air entrained concrete of the present invention, raw material is carried out using foaming machine
Foaming has abandoned the foam process of traditional addition aluminium powder, has kept manufacturing process safer, environmental protection.
Specific embodiment
Embodiment one
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: water 45kg, cement 110kg, porcelain powder
250kg, foaming agent 0.8kg, external additive 2kg.
The production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, slurry is mixed evenly to obtain；
(3) steam curing is carried out to slurry and obtains the physical blowing porcelain powder air entrained concrete.
Embodiment two
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: water 46kg, cement 120kg, porcelain powder
280kg, foam concrete foamer 0.9kg, external additive 2kg；
The external additive is made of the raw material of following weight parts: diethylene glycol (DEG) 9kg, malt sugar 16kg, glycerine 13kg, three second
Hydramine 7kg, anhydrous sodium sulfite 19kg, water 26kg；
The production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, low whipping speed stirs 11min under conditions of being 105r/min, to be mixed
After static 4min obtain slurry；
(3) by slurry under conditions of temperature is 76 DEG C, pressure is normal pressure steam curing 9h, obtain the physical blowing porcelain powder
Air entrained concrete.
Embodiment three
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: water 50kg, cement 130kg, porcelain powder
300kg, foaming agent 1kg, external additive 3kg；
The external additive is made of the raw material of following weight parts: diethylene glycol (DEG) 12kg, malt sugar 16kg, glycerine 14kg, three
Ethanol amine 7kg, anhydrous sodium sulfite 20kg, water 30kg；
The production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, low whipping speed stirs 12min under conditions of being 115r/min, to be mixed
After static 4min obtain slurry；
(3) by slurry under conditions of temperature is 85 DEG C, pressure is normal pressure steam curing 8h, obtain the physical blowing porcelain powder
Air entrained concrete.
Example IV
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: water 50kg, cement 140kg, porcelain powder
320kg, foam concrete foamer 1.1kg, external additive 3kg；
The external additive is made of the raw material of following weight parts: diethylene glycol (DEG) 12kg, malt sugar 18kg, glycerine 13kg, three
Ethanol amine 8kg, anhydrous sodium sulfite 22kg, water 32kg；
The production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, low whipping speed stirs 13min under conditions of being 110r/min, to be mixed
After static 4min obtain slurry；
(3) by slurry under conditions of temperature is 89 DEG C, pressure is normal pressure steam curing 9h, obtain the physical blowing porcelain powder
Air entrained concrete.
Embodiment five
A kind of physical blowing porcelain powder air entrained concrete, the raw material including following weight parts: water 55kg, cement 150kg, porcelain powder
350kg, foaming agent 1.2kg, external additive 4kg；
The external additive is made of the raw material of following weight parts: diethylene glycol (DEG) 15kg, malt sugar 20kg, glycerine 15kg, three
Ethanol amine 9kg, anhydrous sodium sulfite 25kg, water 35kg；
The production technology of the physical blowing porcelain powder air entrained concrete, comprising the following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, low whipping speed stirs 15min under conditions of being 120r/min, to be mixed
After static 5min obtain slurry；
(3) by slurry under conditions of temperature is 110 DEG C, pressure is normal pressure steam curing 5h, obtain the physical blowing porcelain
Powder air entrained concrete.
Comparative example one
Traditional air entrained concrete: it includes following raw materials: water, cement, porcelain powder, aluminium powder, gypsum, lime；
The production technology of traditional air entrained concrete, comprising the following steps:
(1) above-mentioned each raw material is weighed, is mixed evenly, obtains mixture；
(2) steam press maintenance is carried out to mixture, obtains traditional air entrained concrete；The temperature of steam press maintenance is 190 DEG C, pressure is
1.3MPa, the time for needing to conserve are 10h.
A kind of herein described physical blowing porcelain powder air entrained concrete eliminates calcareous raw material gypsum, stone compared with tradition
The application of ash, ensure that the quality of air entrained concrete to a certain extent, reduces environmental pollution, and a kind of object of the present invention
Added with external additive in haircut bubble porcelain powder air entrained concrete, the condensation for accelerating cement and other aggregates of external additive is anti-
It answers, enhance the intensity of product and shortens the time of maintenance, furthermore the use of aluminium powder has been abandoned in the addition of foaming agent, makes to produce
It is safer.During maintenance, steam curing is changed to by traditional steam press maintenance, greatly reduces the usage amount of natural gas,
Save cost.
The performance study of a kind of physical blowing porcelain powder air entrained concrete of the present invention and traditional air entrained concrete, it is as a result right
Than as shown in table 1:
Table 1
| Project name | Product bulk density | Compression strength | Thermal coefficient | Production cost |
| Air entrained concrete of the present invention | 430kg/m3 | ≥3.6MPa | ≤0.08W/(m2.k) | 140 yuan/m3 |
| One air entrained concrete of comparative example | 600kg/m3 | ≥3.2MPa | ≥0.13W/(m2.k) | 200 yuan/m3 |
As it can be seen from table 1 the superior performance of physical blowing porcelain powder air entrained concrete of the present invention is mixed in traditional aerating
The performance of soil is coagulated, and in cost of manufacture, every cubic metre can save 60 yuan.
The present invention is not limited to above-mentioned preferred forms, anyone can show that other are various under the inspiration of the present invention
The product of form, however, make any variation in its details, it is all that there is technical solution identical or similar to the present application,
It is within the scope of the present invention.
Claims (9)
1. a kind of physical blowing porcelain powder air entrained concrete, which is characterized in that the raw material including following weight parts: 45-55 parts of water, water
110-150 parts of mud, 250-350 parts of porcelain powder, 0.8-1.2 parts of foaming agent, 2-4 parts of external additive.
2. a kind of physical blowing porcelain powder air entrained concrete according to claim 1, which is characterized in that including following weight parts
Raw material: 46-50 parts of water, 120-140 parts of cement, 280-320 parts of porcelain powder, 0.9-1.1 parts of foaming agent, 2-3 parts of external additive.
3. a kind of physical blowing porcelain powder air entrained concrete according to claim 1, which is characterized in that including following weight parts
Raw material: 50 parts of water, 130 parts of cement, 300 parts of porcelain powder, 1 part of foaming agent, 3 parts of external additive.
4. a kind of physical blowing porcelain powder air entrained concrete according to claim 1, which is characterized in that the foaming agent is foam
Concrete foamer.
5. a kind of physical blowing porcelain powder air entrained concrete according to claim 1, which is characterized in that the external additive is under
State raw material composition: diethylene glycol (DEG), malt sugar, glycerine, triethanolamine, anhydrous sodium sulfite, water.
6. a kind of physical blowing porcelain powder air entrained concrete according to claim 5, which is characterized in that the external additive is under
State the raw material composition of parts by weight: 8-15 parts of diethylene glycol (DEG), 15-20 parts of malt sugar, 12-15 parts of glycerine, 6-9 parts of triethanolamine, anhydrous
18-25 parts of sodium sulfite, 25-35 parts of water.
7. a kind of production technology of physical blowing porcelain powder air entrained concrete described in one of claim 1-6, which is characterized in that including
Following steps:
(1) raw material for weighing above-mentioned parts by weight, is mixed evenly, and obtains mixture；
(2) it adds mixture into foaming machine, slurry is mixed evenly to obtain；
(3) steam curing is carried out to slurry and obtains the physical blowing porcelain powder air entrained concrete.
8. a kind of production technology of physical blowing porcelain powder air entrained concrete according to claim 7, which is characterized in that step
(2) in, the speed of the mixing is 100-120r/min, and the time of mixing is 10-15min, after to be mixed
Static 3-5min obtains slurry.
9. a kind of production technology of physical blowing porcelain powder air entrained concrete according to claim 8, which is characterized in that step
(3) in, the steam curing are as follows: under conditions of temperature is 75-110 DEG C, pressure is normal pressure, steam curing 5-9h.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910538208.1A CN110194615A (en) | 2019-06-20 | 2019-06-20 | A kind of physical blowing porcelain powder air entrained concrete and its production technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910538208.1A CN110194615A (en) | 2019-06-20 | 2019-06-20 | A kind of physical blowing porcelain powder air entrained concrete and its production technology |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110818354A (en) * | 2019-11-21 | 2020-02-21 | 华东交通大学 | Ceramic particle-doped ultrahigh-performance concrete and preparation method thereof |
| CN110835251A (en) * | 2019-12-10 | 2020-02-25 | 华东交通大学 | Ultrahigh-performance concrete and preparation method thereof |
| CN111470879A (en) * | 2020-03-24 | 2020-07-31 | 北京科技大学 | Preparation method of normal-temperature foamed high-temperature fired foamed ceramic |
| CN111533503A (en) * | 2020-05-28 | 2020-08-14 | 仇道成 | Red mud aerated concrete and preparation method thereof |
| CN112028661A (en) * | 2020-09-11 | 2020-12-04 | 山东铭城环保新材料科技有限公司 | Preparation method of recyclable cadmium adsorption porcelain powder foam concrete block |
-
2019
- 2019-06-20 CN CN201910538208.1A patent/CN110194615A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110818354A (en) * | 2019-11-21 | 2020-02-21 | 华东交通大学 | Ceramic particle-doped ultrahigh-performance concrete and preparation method thereof |
| CN110835251A (en) * | 2019-12-10 | 2020-02-25 | 华东交通大学 | Ultrahigh-performance concrete and preparation method thereof |
| CN111470879A (en) * | 2020-03-24 | 2020-07-31 | 北京科技大学 | Preparation method of normal-temperature foamed high-temperature fired foamed ceramic |
| CN111533503A (en) * | 2020-05-28 | 2020-08-14 | 仇道成 | Red mud aerated concrete and preparation method thereof |
| CN112028661A (en) * | 2020-09-11 | 2020-12-04 | 山东铭城环保新材料科技有限公司 | Preparation method of recyclable cadmium adsorption porcelain powder foam concrete block |
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Application publication date: 20190903 |