CN110193594A - For cutting the cutter of slender type metalwork - Google Patents
For cutting the cutter of slender type metalwork Download PDFInfo
- Publication number
- CN110193594A CN110193594A CN201910557626.5A CN201910557626A CN110193594A CN 110193594 A CN110193594 A CN 110193594A CN 201910557626 A CN201910557626 A CN 201910557626A CN 110193594 A CN110193594 A CN 110193594A
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- China
- Prior art keywords
- cutter
- cutting
- head
- shearing
- cutting head
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Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 72
- 238000010008 shearing Methods 0.000 claims abstract description 45
- 239000011230 binding agent Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 7
- 238000003754 machining Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 10
- 238000005266 casting Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
It is a kind of to belong to field of machining for cutting the cutter of slender type metalwork, for solving the problems such as pollution of metalwork processing environment is big, including cutter main body, pressure plate, binder cylinder, cutting head, lower cutter head and shear cylinder.The cutter main body is set on ground；The lower cutter head is arranged on the shearing end of cutter main body and in blade horizontal direction；The cutting head is arranged on the boss of cutter main body and the blade of cutting head is corresponding with the blade of lower cutter head；On the rotatable middle part boss for being connected to cutter main body of the pressure plate, binder cylinder one end is connected in pressure plate, the other end is connected on the boss, and the binder cylinder is for driving the pressure plate；The driving end of the cutter main body is arranged in the shear cylinder, and for driving the cutting head, one end of the shear cylinder is connected on the cutting head, the other end is connected to the driving end.The invention avoids using ion cutting, pollution of the gas flame cuttiug to environment.
Description
Technical field
The present invention relates to field of machining, in particular to casting industry dead head cutter.
Background technique
In casting industry, running gate system and runner system are not the structure of casting ontology, in order to realize metal material
It recycles, it is often necessary to be melted again after being cut the metal bar of running gate system and runner system, metal platform, for making
With.At present frequently with cutting method have plasma cut, gas flame cuttiug etc., not only cutting efficiency is low and environment for such methods
It is seriously polluted, labor intensity is high, and need to be arranged special cutting place, to realize necessary isolation.
Summary of the invention
The problems such as cutting efficiency is low, environmental pollution is big is recycled in view of metalwork in the above casting industry, it is necessary to
It is proposed it is a kind of cleaning, efficient cutting mode, it is proposed by the present invention a kind of for cutting the cutter of slender type metalwork
Realize this purpose.
It is a kind of for cutting the cutter of slender type metalwork, including cutter main body, pressure plate, binder cylinder, cutting head,
Lower cutter head and shear cylinder.The cutter main body is set on ground, and the cutter main body is equipped with shearing end, driving end and Jie
Boss between the shearing end and driving end；The lower cutter head setting is on shearing end and in blade horizontal direction；It is described to cut
Cutting head is arranged on boss and the blade of cutting head is corresponding with the blade of lower cutter head；The pressure plate is rotatable to be connected to
On the middle part boss of cutter main body, binder cylinder one end is connected in pressure plate, the other end is connected on the boss, institute
Binder cylinder is stated for driving the pressure plate, to realize the compression for treating shearing material；The shear cylinder is arranged in the shearing
The driving end of owner's body, for driving the cutting head, one end of the shear cylinder is connected on the cutting head, the other end connects
It is connected to the driving end.
It is further limited as of the invention, it is described for cut the cutter of slender type metalwork to further include hydraulic press
Structure, the hydraulic mechanism is for driving the driving parts such as the shear cylinder, binder cylinder.
It being further limited as of the invention, the cutter for cutting slender type metalwork is additionally provided with blow tank,
The blow tank setting is in the shearing end and is located at below the cutting head, will be cut described in the material output after shearing with facilitating
Cut machine.
It is further limited as of the invention, is additionally provided with hopper at the blow tank, to facilitate the material after storage shearing,
And facilitates and the material after the shearing is transported to designated position.
Preferably, if the lower cutter head is fixed by bolt stem, is firmly attached to the shearing end.
Preferably, on the rotatable boss for being connected to the cutter main body of the cutting head, to realize sheared edge
Folding and shearing.
More preferably, gasket, the level height of adjustable lower cutter head, thus real are additionally provided in the bolt bearing of lower cutter head
Now between cutter head and cutting head gap adjusting, gap between lower cutter head and cutting head is 0.1mm~1.0mm.
More preferably, when the cross section to be sheared of metal bar or metal platform for needing to shear maximum gauge or it is maximum away from
When from being not more than 50mm, the gap between the lower cutter head and cutting head is 0.1mm~0.5mm.
The operational process of the cutter for being used to cut slender type metalwork are as follows:
1) start the cutter and the hydraulic mechanism；
2) it will be placed in the lower cutter head of shearing end wait shear material, the binder cylinder drives the pressure plate by described wait shear
Material compresses, and binder cylinder feeds back to hydraulic mechanism for signal is compressed；
3) after hydraulic mechanism receives compression signal, shear cylinder driving cutting head starts to work as shearing wait shear material described in shearing
When head is closed with lower cutter head, the travel switch being arranged on cutting head issues shearing to hydraulic mechanism and finishes signal；
4) hydraulic mechanism receives after shearing finishes signal, determines that pressure plate and cutting head are retracted by binder cylinder and shear cylinder,
When the pressure plate and cutting head return to initial position, pressure plate and cutting head signal in place are issued to hydraulic mechanism, it is complete
At primary shearing task；
5) by it is artificial or it is mechanical will wait shear material be sent into according to designated length after, repeat the above second step to the 4th step
Operation, can be sheared again, until completing whole tasks.
Beneficial effects of the present invention: the present invention realizes running gate system and runner system metal by way of machine cuts
The recycling of stick or metal platform is avoided using ion cutting, pollution of the gas flame cuttiug to environment；The machinery is cut simultaneously
Shearing 3 times~5 times that metalwork of the diameter within 200mm may be implemented per minute are cut, a few minutes than gas cutting could complete
Primary cutting is efficient.
Detailed description of the invention
Fig. 1 is a kind of cutter structural schematic diagram；
Fig. 2 is a kind of cutter application schematic diagram；
In figure, 1- cutter ontology；101- shearing end；102- drives end；103- boss；2- lower cutter head；3- cutting head；4-
Pressure plate；5- binder cylinder；6- shear cylinder.
Specific embodiment
In order to illustrate more clearly of technical solution of the present invention, will be described in detail according to figure embodiment, it is aobvious and easy
Insight, the accompanying drawings in the following description are exemplary embodiments of the invention, for those of ordinary skill in the art, are not being paid
Under the premise of creative work, it is also possible to obtain other drawings based on these drawings.
A kind of cutter as shown in Figure 1, the cutter include cutter main body 1, lower cutter head 2,3 pressure plate of cutting head
4, binder cylinder 5 and shear cylinder 6.The cutter main body 1 is bolted on the ground foundation that working region is arranged in, thus
Enable entire cutter steady operation, unnecessary shaking will not be generated；The cutter main body 1 be equipped with shearing end 101,
End 102 and middle part boss 103 are driven, the boss 103 is between the shearing end 101 and driving end 102；The lower cutter head
2 are fixedly connected on the shearing end 101 by bolt and gasket, and in the blade horizontal direction of the lower cutter head 2, the gasket
The level height of the lower cutter head 2 can be used to adjust, so that the adjustment to gap between lower cutter head 2 and cutting head 3 is realized, with reality
Existing good shear effect；The middle part of the cutting head 3 is connected in the cutter main body 1 by shaft, the cutting head 3
One end and shear cylinder 6 be connected, the other end is equipped with blade and corresponding with lower cutter head 2；The setting of shear cylinder 6 is at driving end
On 102, for driving the cutting head 3；The pressure plate 4 is articulated on the boss 103 by one end, the binder cylinder 5
One end is connected with pressure plate 4, the other end is connected with boss 103, and the binder cylinder 5 is for driving the pressure plate 4, to realize
Treat the compression of shearing material.
As an improvement of this embodiment, the cutter is additionally provided with hydraulic mechanism, and the hydraulic mechanism is for driving
The shear cylinder 6 and binder cylinder 5；The shear cylinder 6 and binder cylinder 5 may be arranged as the types such as cylinder simultaneously.
As an improvement of this embodiment, the cutter is also set at 101 end of shearing end relative to the lower section of cutting head 3
There are blow tank and hopper, the blow tank is used to the material after shearing exporting the cutter and be sent in hopper, works as hopper
In be filled with the material after shearing after, designated place will be transported to, and be changed to empty hopper and continue to accept.
As a kind of application of the present embodiment, when the maximum gauge wait shear material is greater than 50mm, by lower cutter head 2 and shearing
Gap between first 3 is adjusted to 0.5mm~1.0mm；When the maximum gauge wait shear material be not more than 50mm when, by lower cutter head 2 with
Gap between cutting head 3 is adjusted to 0.1mm~0.5mm.
As shown in Fig. 2, it is the present invention that vibrating shakeout station side is arranged in that a kind of scene as the present embodiment, which is applied,
The cutter and the manipulator for grabbing material to be sheared, the manipulator are used for the running channel system on vibrating shakeout station
System metal bar and the metal platform of runner system grab stand-by at the cutter station；After vibrating shakeout, the machine
Tool hand is also used as the cutter and waits shearing the feeding device of material, to realize the automatic of entire metalwork cutting recycling
Change, reduces the degree of automation of labor intensity and foundry industry subsequent handling.
Specifically by the operational process for being placed in the cutter in entire Foundry Production system is as follows:
1) casting of casting complete is transported to vibrating shakeout station, after knockout, screening, by corresponding equipment (such as row
Vehicle, truss robot etc.) casting is transported to cleaning station；
2) metal platform of the metal bar of runner system, runner system is transferred to the cutter work by the manipulator
Position；
3) start hydraulic mechanism and cutter, and the amount of feeding of shearing material is set；
4) it will be placed in the lower cutter head of shearing end wait shear material, the binder cylinder drives the pressure plate by described wait shear
Material compresses, and binder cylinder feeds back to hydraulic mechanism for signal is compressed；
5) after hydraulic mechanism receives compression signal, shear cylinder driving cutting head starts to work as shearing wait shear material described in shearing
When head is closed with lower cutter head, the travel switch being arranged on cutting head issues shearing to hydraulic mechanism and finishes signal；
6) hydraulic mechanism receives after shearing finishes signal, determines that pressure plate and cutting head are retracted by binder cylinder and shear cylinder,
When the pressure plate and cutting head return to initial position, pressure plate and cutting head signal in place are issued to hydraulic mechanism, it is complete
At primary shearing task；
7) by it is artificial or it is mechanical will wait shear material be sent into according to designated length after, repeat the above second step to the 4th step
Operation, can be sheared again, until completing whole tasks.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and wants according to right of the present invention
Made equivalent variations is sought, is still belonged to the scope covered by the invention.
Claims (7)
1. a kind of for cutting the cutter of slender type metalwork, which is characterized in that described for cutting slender type metalwork
Cutter includes cutter main body, pressure plate, binder cylinder, cutting head, lower cutter head and shear cylinder；
The cutter main body is set on the ground on ground, and the cutter theme is equipped with shearing end, driving end and is set to
Boss between the shearing end and driving end；
The lower cutter head is connected to the shearing end, and in the blade horizontal direction of the lower cutter head；
The cutting head is pivotably coupled in cutter main body, and described cutting head one end is equipped with blade and is equipped with blade
One end is corresponding with lower cutter head, and the other end of the cutting head is connected with shear cylinder, the other end of the shear cylinder and driving end
It is connected；
The pressure plate is rotatable to be connected on boss, and one end of the binder cylinder is connected with pressure plate, the binder cylinder
The other end is connected with boss.
2. as described in claim 1 for cutting the cutter of slender type metalwork, which is characterized in that described thin for cutting
The cutter of long metallic articles further includes hydraulic mechanism, and the hydraulic mechanism is for driving the binder cylinder and the shear cylinder.
3. as described in claim 1 for cutting the cutter of slender type metalwork, which is characterized in that described thin for cutting
The cutter of long metallic articles is additionally provided with blow tank, and the blow tank setting is in shearing end and is located at below cutting head.
4. as claimed in claim 3 for cutting the cutter of slender type metalwork, which is characterized in that the blow tank end
It is additionally provided with hopper.
5. as claimed in claim 4 for cutting the cutter of slender type metalwork, which is characterized in that lower cutter head and cutting head
Between be equipped with gap, the gap be 0.1mm~1.0mm.
6. as claimed in claim 5 for cutting the cutter of slender type metalwork, which is characterized in that when material to be sheared most
When major diameter is less than or equal to 50mm, the gap is 0.1mm~0.5mm.
7. as claimed in claim 2 for cutting the cutter of slender type metalwork, which is characterized in that described thin for cutting
The operational process of the cutter of long metallic articles includes,
It will be placed in the lower cutter head of shearing end wait shear material, the binder cylinder drives the pressure plate by described wait shear material pressure
Tightly, binder cylinder feeds back to hydraulic mechanism for signal is compressed；
Hydraulic mechanism receives compress signal after, it is described wait shear material that shear cylinder driving cutting head starts shearing, when cutting head is under
When cutter head is closed, the travel switch being arranged on cutting head issues shearing to hydraulic mechanism and finishes signal；
Hydraulic mechanism receives after shearing finishes signal, determines that pressure plate and cutting head are retracted by binder cylinder and shear cylinder, when described
When pressure plate and cutting head return to initial position, pressure plate and cutting head signal in place are issued to hydraulic mechanism, is completed primary
Shearing task.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910557626.5A CN110193594A (en) | 2019-06-26 | 2019-06-26 | For cutting the cutter of slender type metalwork |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910557626.5A CN110193594A (en) | 2019-06-26 | 2019-06-26 | For cutting the cutter of slender type metalwork |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110193594A true CN110193594A (en) | 2019-09-03 |
Family
ID=67755159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910557626.5A Pending CN110193594A (en) | 2019-06-26 | 2019-06-26 | For cutting the cutter of slender type metalwork |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110193594A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802266A (en) * | 2019-11-12 | 2020-02-18 | 中山市和胜智能家居配件有限公司 | Extruder outlet aluminum shearing equipment |
| CN114378351A (en) * | 2022-01-26 | 2022-04-22 | 肥城联谊工程塑料有限公司 | Pneumatic plate shearing machine and shearing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202097453U (en) * | 2011-04-28 | 2012-01-04 | 天津隆旋液压科技有限公司 | Crocodile type metal shearing machine |
| CN203495321U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Hydraulic fork type metal shearing machine |
| CN203791721U (en) * | 2014-01-22 | 2014-08-27 | 江阴市冶金液压机械厂 | Crocodile type hydraulic shearing machine |
| CN206105004U (en) * | 2016-10-18 | 2017-04-19 | 南京同鑫再生资源利用有限公司 | Old metal cutter |
| CN210412499U (en) * | 2019-06-26 | 2020-04-28 | 四川共享铸造有限公司 | Shearing machine for cutting slender metal pieces |
-
2019
- 2019-06-26 CN CN201910557626.5A patent/CN110193594A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202097453U (en) * | 2011-04-28 | 2012-01-04 | 天津隆旋液压科技有限公司 | Crocodile type metal shearing machine |
| CN203495321U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Hydraulic fork type metal shearing machine |
| CN203791721U (en) * | 2014-01-22 | 2014-08-27 | 江阴市冶金液压机械厂 | Crocodile type hydraulic shearing machine |
| CN206105004U (en) * | 2016-10-18 | 2017-04-19 | 南京同鑫再生资源利用有限公司 | Old metal cutter |
| CN210412499U (en) * | 2019-06-26 | 2020-04-28 | 四川共享铸造有限公司 | Shearing machine for cutting slender metal pieces |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802266A (en) * | 2019-11-12 | 2020-02-18 | 中山市和胜智能家居配件有限公司 | Extruder outlet aluminum shearing equipment |
| CN114378351A (en) * | 2022-01-26 | 2022-04-22 | 肥城联谊工程塑料有限公司 | Pneumatic plate shearing machine and shearing method |
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