CN110193420A - One kind is for movable Crushing screening station failure diagnostic system and method - Google Patents
One kind is for movable Crushing screening station failure diagnostic system and method Download PDFInfo
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- CN110193420A CN110193420A CN201910410136.2A CN201910410136A CN110193420A CN 110193420 A CN110193420 A CN 110193420A CN 201910410136 A CN201910410136 A CN 201910410136A CN 110193420 A CN110193420 A CN 110193420A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
- B02C21/02—Transportable disintegrating plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses one kind for movable Crushing screening station failure diagnostic system and method, including several data acquisition units and controller, the input terminal of each data acquisition unit is respectively used to be connected with corresponding Devices to test, to obtain the real-time running data of Devices to test;The input terminal of the controller is connected with the output end of each data acquisition unit respectively, obtain the acquisition data exported by each data acquisition unit, and the acquisition data of acquisition are handled, find out fault data, it is then based on fault data and determines failure level, and it sends and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligent control.The present invention determines to be out of order level according to carrying out processing to collected data-signal, failure level is divided into setting grade, different operations is executed according to every stage, realize the intelligent control to equipment, it can also realize the anticipation to equipment fault, on-call maintenance maintenance facility reduces the generation of larger economic loss.
Description
Technical field
The invention belongs to dig movable Crushing screening plant technical field, and in particular to one kind is sieved for movable Crushing
Station failure diagnostic system and method.
Background technique
Movable Crushing screening plant in the prior art in the actual use process, mostly uses greatly multi-platform combined use
Mode.It is made of more crushers, more conveyers, more screening machines etc., since component part is numerous, to cause equipment
Reliability and the utilization of capacity it is lower, for this reason, it may be necessary to provide it is a kind of can quickly search failure, the system of trouble saving, to realize
The significantly reliability and the utilization of capacity of lifting means.Based on this, a kind of movable Crushing screening plant fault diagnosis system is designed
And method has important practical significance.
Summary of the invention
In view of the above-mentioned problems, the present invention proposes that a kind of movable Crushing that is used for sieves station failure diagnostic system and method, root
It is handled according to the data-signal got, determines the level that is out of order, failure level is divided into setting grade, according to every stage
Different operations is executed, realizes the intelligent control to equipment, can also realize that the anticipation to equipment fault, on-call maintenance maintenance are set
It is standby, reduce the generation of larger economic loss.
In order to achieve the above technical purposes, reach above-mentioned technical effect, the invention is realized by the following technical scheme:
Station failure diagnostic system is sieved for movable Crushing in a first aspect, the present invention provides one kind, comprising:
Several data acquisition units, the input terminal of each data acquisition unit are respectively used to and corresponding Devices to test phase
Even, to obtain the real-time running data of Devices to test;
Controller, the input terminal of the controller are connected with the output end of each data acquisition unit respectively, obtain by each number
According to the acquisition data that acquisition unit exports, and the acquisition data of acquisition are handled, finds out fault data, be then based on failure
Data judging failure level, and send and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligence
It can control.
Preferably, described for movable Crushing screening station failure diagnostic system further includes alarm unit and display unit,
The control terminal of the alarm unit is connected with the output end of the controller, for carrying out police instruction;The display unit
Control terminal is connected with the output end of the controller, for displaying data.
Preferably, several described data acquisition units include:
Crushing plant data collector, the input terminal of the crushing plant data collector is for the output with crushing plant
End is connected;
Conveying equipment data collector, the input terminal of the conveying equipment data collector is for the output with conveying equipment
End is connected;
Feeding device data collector, the input terminal of the feeding device data collector is for the output with feeding device
End is connected;
Screening plant data collector, the input terminal of the screening plant data collector is for the output with screening plant
End is connected;
Electrical system data collector, the input terminal of the crushing plant data collector is for the output with crushing plant
End is connected;
Hydraulic system data collector, the input terminal of the hydraulic system data collector is for the output with hydraulic system
End is connected;And
Dynamical system data collector, the input terminal of the dynamical system data collector is for the output with dynamical system
End is connected.
Preferably, when the load for detecting crushing plant, conveying equipment, screening plant is more than that preset value reaches default
Between, then it is determined as level fault, sending reduces the operational order of delivery rate to feeding device;If load continues more than preset value
Reach preset time multiple, transmission stops the operational order being fed to feeding device;If load is lower than preset value, starting is sent
Feeding device increases the operational order of delivery rate to feeding device.
Preferably, it is set when the admission pressure for detecting dynamical system is lower than lower than the liquid level of setup pressure value or coolant liquid
Determine level value or oil temperature is higher than set temperature value, is then determined as secondary failure, and show using display interfaces, until
Failure elimination.
Preferably, when detecting following any phenomenon or multiple phenomenons, then it is determined as three-level fault, utilizes alarm unit
Alarm signal is issued, and shows fault message using display, until Failure elimination, alarm unit extinguishes and fault message disappears
It removes, following any phenomenon or multiple phenomenons, specifically:
Crushing plant or screening plant bearing temperature are higher than set temperature value;
Or conveying equipment bearing temperature is higher than set temperature value;
Either conveying equipment has skidded or deviation phenomenon;
Or dynamical system coolant liquid water temperature is higher than set temperature value, oil temperature is higher than set temperature value.
Preferably, when detecting that it is cooling that crushing plant or screening plant vibration are greater than given threshold and/or dynamical system
Liquid temperature is up to preset value multiple, if equipment is still in working condition, alarm unit starting, while display display failure
Information, first transmission stopping feeding operation being instructed to feeding device inversely to carry out according to the opening sequence of Crushing Station after a certain period of time
The shutdown of each equipment;If equipment is in shutdown status, not allowing to start the equipment stopped, alarm lamp persistently lights, until therefore
Barrier is eliminated, and alarm lamp extinguishes and fault message is eliminated, and equipment allows to start.
Preferably, the movable Crushing screening station failure diagnostic system that is used for further includes GPS module and service provider's terminal;
The GPS module is set between service provider's terminal and controller;Service provider's terminal obtains controller by GPS module
In data information, complete remote fault diagnosis, equipment optimization and equipment management.
Second aspect, the present invention provides one kind to sieve station failure diagnostic method, including following step for movable Crushing
It is rapid:
It obtains the real-time running data of Devices to test in real time respectively using each data acquisition unit, and is sent to controller;
Controller handles the acquisition data of acquisition, finds out fault data, is then based on fault data and determines failure
Level, and send and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligent control.
Preferably, the method also includes: service provider's terminals obtains the data information in controller by GPS module, complete
At remote fault diagnosis, equipment optimization and equipment management.
Preferably, the failure level is divided into level fault, secondary failure, three-level fault and level Four failure;
When detect crushing plant, conveying equipment, screening plant load be more than preset value reach preset time, then determine
For level fault, sending reduces the operational order of delivery rate to feeding device;If load is more than that preset value persistently reaches default
Time multiple, transmission stop the operational order being fed to feeding device;If load is lower than preset value, starting feeding device is sent
Or increase the operational order of delivery rate to feeding device;
When the admission pressure for detecting dynamical system is lower than setting liquid level lower than the liquid level of setup pressure value or coolant liquid
Value or oil temperature are higher than set temperature value, then are determined as secondary failure, and show using display interfaces, until failure disappears
It removes;
When detecting following any phenomenon or multiple phenomenons, then it is determined as three-level fault, is issued and reported using alarm unit
Alert signal, and fault message is shown using display, until Failure elimination, alarm unit extinguishes and fault message is eliminated, described
Any phenomenon or multiple phenomenons below, specifically:
Crushing plant or screening plant bearing temperature are higher than set temperature value,
Or conveying equipment bearing temperature is higher than set temperature value,
Either conveying equipment has skidded or deviation phenomenon,
Or dynamical system coolant liquid water temperature is higher than set temperature value, oil temperature is higher than set temperature value;
It is greater than given threshold and/or dynamical system coolant temperature when detecting that crushing plant or screening plant vibrate
Preset value multiple is up to arrived, if place's equipment is still in working condition, alarm unit starting, while display display failure letter
Breath, first transmission stopping feeding operation being instructed to feeding device inversely to carry out respectively according to the opening sequence of Crushing Station after a certain period of time
The shutdown of equipment;If equipment is in shutdown status, do not allow to start the equipment stopped, alarm lamp persistently lights, until failure
It eliminates, alarm lamp extinguishes and fault message is eliminated, and equipment allows to start.
Compared with prior art, beneficial effects of the present invention:
The invention discloses a kind of movable Crushing screening plant fault diagnosis system and methods, according to data acquisition unit
The real-time running data of each Devices to test is obtained, and is sent to controller, the data-signal received is carried out by controller
It manages and determines the level that is out of order, failure level is divided into setting grade, different operations is executed according to every stage, realize to equipment
Intelligent control, can also realize the anticipation to equipment fault, on-call maintenance maintenance facility reduces the generation of larger economic loss,
Meanwhile by the analysis to data, service provider's terminal can be set with remote fault diagnosis, according to data-optimized equipment and long-range management
It is standby, it is particularly suitable for movable Crushing screening plant and uses.
Detailed description of the invention
Fig. 1 is the schematic illustration of an embodiment of the present invention;
Fig. 2 is the level Four failed operation schematic diagram of an embodiment of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
It limits the scope of protection of the present invention.
Application principle of the invention is explained in detail with reference to the accompanying drawing.
Embodiment 1
One kind sieving station failure diagnostic system for movable Crushing, comprising: several data acquisition units and controller;
The input terminal of each data acquisition unit is respectively used to be connected with corresponding Devices to test, to obtain the reality of Devices to test
When operation data;In a kind of specific real-time mode of the embodiment of the present invention, as shown in Figure 1, the acquisition of several described data is single
Member includes: crushing plant data collector, conveying equipment data collector, feeding device data collector, screening plant data
Collector, electrical system data collector (mainly size of current monitoring module is used for monitor current size), hydraulic system number
According to collector and dynamical system data collector;The input terminal of the crushing plant data collector is for defeated with crushing plant
Outlet is connected;The input terminal of the conveying equipment data collector with the output end of conveying equipment for being connected;The feed is set
The input terminal of standby data collector with the output end of feeding device for being connected;The input terminal of the screening plant data collector
It is connected for the output end with screening plant;The input terminal of the crushing plant data collector is for the output with crushing plant
End is connected;The input terminal of the hydraulic system data collector with the output end of hydraulic system for being connected;The dynamical system
The input terminal of data collector with the output end of dynamical system for being connected;
The input terminal of the controller is connected with the output end of each data acquisition unit respectively, obtains and acquires list by each data
The acquisition data of member output, and the acquisition data of acquisition are handled, fault data is found out, fault data judgement is then based on
Failure level, and send and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligent control;?
In a kind of specific embodiment of the embodiment of the present invention, the corresponding equipment includes: that crushing plant, conveying equipment, feed are set
Standby, screening plant and power-equipment.
Preferably, described for movable Crushing screening station failure diagnostic system further includes alarm unit and display unit,
The control terminal of the alarm unit is connected with the output end of the controller, for carrying out police instruction;The display unit
Control terminal is connected with the output end of the controller, for displaying data.
The failure level is divided into level fault, secondary failure, three-level fault and level Four failure, specifically:
When detect crushing plant, conveying equipment, screening plant load be more than preset value reach preset time, then determine
For level fault, sending reduces the operational order of delivery rate to feeding device;If load is more than that preset value persistently reaches default
Time multiple, transmission stop the operational order being fed to feeding device;If load is lower than preset value, starting feeding device is sent
Or increase the operational order of delivery rate to feeding device.
When the admission pressure for detecting dynamical system is lower than setting liquid level lower than the liquid level of setup pressure value or coolant liquid
Value or oil temperature are higher than set temperature value, then are determined as secondary failure, and show using display interfaces, until failure disappears
It removes.
When detect crushing plant perhaps screening plant bearing temperature be higher than set temperature value or conveying equipment bearing temperature
Degree is higher than set temperature value or conveying equipment has skidded perhaps deviation phenomenon or dynamical system coolant liquid water temperature is higher than
When set temperature value, oil temperature are higher than set temperature value, then it is determined as three-level fault, issues alarm signal using alarm unit
Number, and fault message is shown using display, until Failure elimination, alarm unit extinguishes and fault message is eliminated.
When detecting crushing plant, perhaps screening plant vibration is big or dynamical system coolant temperature is up to preset value
Multiple, if place's equipment first sends and stops still in working condition, alarm unit starting, while display display fault message
Feeding operation instructs to feeding device and inversely carries out the shutdown of each equipment according to the opening sequence of Crushing Station after a certain period of time;If
Equipment is in shutdown status, then does not allow to start the equipment stopped, and alarm lamp persistently lights, until Failure elimination, alarm lamp are put out
It goes out and is eliminated with fault message, equipment allows to start.
Embodiment 2
Based on inventive concept same as Example 1, the embodiment of the invention provides one kind to sieve for movable Crushing
Station failure diagnostic method, comprising the following steps:
It obtains the real-time running data of Devices to test in real time respectively using each data acquisition unit, and is sent to controller;
Controller handles the acquisition data of acquisition, finds out fault data, is then based on fault data and determines failure
Level, and send and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligent control.
The failure level is divided into level fault, secondary failure, three-level fault and level Four failure;
When detect crushing plant, conveying equipment, screening plant load be more than preset value reach preset time, then determine
For level fault, sending reduces the operational order of delivery rate to feeding device;If load is more than that preset value persistently reaches default
Time multiple, transmission stop the operational order being fed to feeding device;If load is lower than preset value, starting feeding device is sent
Or increase the operational order of delivery rate to feeding device;
When the admission pressure for detecting dynamical system is lower than setting liquid level lower than the liquid level of setup pressure value or coolant liquid
Value or oil temperature are higher than set temperature value, then are determined as secondary failure, and show using display interfaces, until failure disappears
It removes;
When detect crushing plant perhaps screening plant bearing temperature be higher than set temperature value or conveying equipment bearing temperature
Degree is higher than set temperature value or conveying equipment has skidded perhaps deviation phenomenon or dynamical system coolant liquid water temperature is higher than
When set temperature value, oil temperature are higher than set temperature value, then it is determined as three-level fault, issues alarm signal using alarm unit
Number, and fault message is shown using display, until Failure elimination, alarm unit extinguishes and fault message is eliminated;
When detecting crushing plant, perhaps screening plant vibration is big or dynamical system coolant temperature is up to preset value
Multiple, if place's equipment first sends and stops still in working condition, alarm unit starting, while display display fault message
Feeding operation instructs to feeding device and inversely carries out the shutdown of each equipment according to the opening sequence of Crushing Station after a certain period of time;If
Equipment is in shutdown status, then does not allow to start the equipment stopped, and alarm lamp persistently lights, until Failure elimination, alarm lamp are put out
It goes out and is eliminated with fault message, equipment allows to start.
In the embodiment of the present invention for movable Crushing screening station failure diagnostic method can be based on the use in embodiment 1
Station failure diagnostic system is sieved in movable Crushing to realize.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. one kind sieves station failure diagnostic system for movable Crushing characterized by comprising
Several data acquisition units, the input terminal of each data acquisition unit are respectively used to be connected with corresponding Devices to test, with
Obtain the real-time running data of Devices to test;
Controller, the input terminal of the controller are connected with the output end of each data acquisition unit respectively, and acquisition is adopted by each data
Collect the acquisition data of unit output, and the acquisition data of acquisition are handled, finds out fault data, be then based on fault data
Determine failure level, and send with the corresponding operational order of failure level to equipment corresponding with fault data, realize that intelligence is controlled
System.
2. according to claim 1 a kind of for movable Crushing screening station failure diagnostic system, it is characterised in that: described
Several data acquisition units include:
Crushing plant data collector, the input terminal of the crushing plant data collector is for the output end phase with crushing plant
Even;
Conveying equipment data collector, the input terminal of the conveying equipment data collector is for the output end phase with conveying equipment
Even;
Feeding device data collector, the input terminal of the feeding device data collector is for the output end phase with feeding device
Even;
Screening plant data collector, the input terminal of the screening plant data collector is for the output end phase with screening plant
Even;
Electrical system data collector, the input terminal of the crushing plant data collector is for the output end phase with crushing plant
Even;
Hydraulic system data collector, the input terminal of the hydraulic system data collector is for the output end phase with hydraulic system
Even;And
Dynamical system data collector, the input terminal of the dynamical system data collector is for the output end phase with dynamical system
Even.
3. according to claim 2 a kind of for movable Crushing screening station failure diagnostic system, it is characterised in that: work as inspection
The load for measuring crushing plant, conveying equipment, screening plant is more than that preset value reaches preset time, then is determined as level fault,
The operational order for reducing delivery rate is sent to feeding device;If load is more than that preset value persistently reaches preset time multiple, send out
Send the operational order of stopping feed to feeding device;If load is lower than preset value, sends starting feeding device or increase feed
The operational order of speed is to feeding device.
4. according to claim 2 a kind of for movable Crushing screening station failure diagnostic system, it is characterised in that: work as inspection
The admission pressure for measuring dynamical system is lower than setting level value or oil temperature lower than the liquid level of setup pressure value or coolant liquid
Higher than set temperature value, then it is determined as secondary failure, and is shown using display interfaces, until Failure elimination.
5. according to claim 2 a kind of for movable Crushing screening station failure diagnostic system, which is characterized in that work as inspection
Following any phenomenon or multiple phenomenons are measured, then is determined as three-level fault, issues alarm signal using alarm unit, and utilize
Display shows fault message, until Failure elimination, alarm unit extinguishes and fault message is eliminated, following any phenomenon or
The multiple phenomenons of person, specifically:
Crushing plant or screening plant bearing temperature are higher than set temperature value;
Or conveying equipment bearing temperature is higher than set temperature value;
Either conveying equipment has skidded or deviation phenomenon;
Or dynamical system coolant liquid water temperature is higher than set temperature value, oil temperature is higher than set temperature value.
6. according to claim 2 a kind of for movable Crushing screening station failure diagnostic system, it is characterised in that: work as inspection
It measures crushing plant or screening plant vibration is greater than given threshold and/or dynamical system coolant temperature up to preset value
Multiple, if equipment still in working condition, alarm unit starting, while display shows fault message, first send stop to
Expect that operational order inversely carries out the shutdown of each equipment according to the opening sequence of Crushing Station after a certain period of time to feeding device;If setting
It is standby to be in shutdown status, then do not allow to start the equipment stopped, alarm lamp persistently lights, until Failure elimination, alarm lamp extinguishes
It is eliminated with fault message, equipment allows to start.
7. it is according to claim 1 to 6 a kind of for movable Crushing screening station failure diagnostic system, it is special
Sign is: the movable Crushing screening station failure diagnostic system that is used for further includes GPS module and service provider's terminal;The GPS
Module is set between service provider's terminal and controller;Service provider's terminal obtains the number in controller by GPS module
It is believed that breath, completes remote fault diagnosis, equipment optimization and equipment management.
8. one kind sieves station failure diagnostic method for movable Crushing, which comprises the following steps:
It obtains the real-time running data of Devices to test in real time respectively using each data acquisition unit, and is sent to controller;
Controller handles the acquisition data of acquisition, finds out fault data, is then based on fault data and determines failure level,
And it sends and the corresponding operational order of failure level to equipment corresponding with fault data, realization intelligent control.
9. according to claim 8 a kind of for movable Crushing screening station failure diagnostic method, it is characterised in that: described
Method further include: service provider's terminal obtains the data information in controller by GPS module, completes remote fault diagnosis, equipment
Optimization and equipment management.
10. according to claim 8 a kind of for movable Crushing screening station failure diagnostic method, which is characterized in that institute
It states failure level and is divided into level fault, secondary failure, three-level fault and level Four failure;
When detect crushing plant, conveying equipment, screening plant load be more than preset value reach preset time, then be determined as one
Grade failure sends the operational order for reducing delivery rate to feeding device;If load is more than that preset value persistently reaches preset time
Multiple, transmission stop the operational order being fed to feeding device;If load is lower than preset value, starting feeding device or increasing are sent
The operational order of big delivery rate is to feeding device;
Level value is set when the admission pressure for detecting dynamical system is lower than lower than the liquid level of setup pressure value or coolant liquid, or
Oil temperature is higher than set temperature value, then is determined as secondary failure, and show using display interfaces, until Failure elimination;
When detecting following any phenomenon or multiple phenomenons, then it is determined as three-level fault, issues alarm signal using alarm unit
Number, and fault message is shown using display, until Failure elimination, alarm unit extinguishes and fault message is eliminated, described following
Any phenomenon or multiple phenomenons, specifically:
Crushing plant or screening plant bearing temperature are higher than set temperature value,
Or conveying equipment bearing temperature is higher than set temperature value,
Either conveying equipment has skidded or deviation phenomenon,
Or dynamical system coolant liquid water temperature is higher than set temperature value, oil temperature is higher than set temperature value;
It is up to when detecting that crushing plant or screening plant are vibrated greater than given threshold and/or dynamical system coolant temperature
It is first if place's equipment is still in working condition, alarm unit starting, while display display fault message to preset value multiple
Transmission stopping feeding operation, which is instructed to feeding device, inversely carries out each equipment according to the opening sequence of Crushing Station after a certain period of time
Shutdown;If equipment is in shutdown status, not allowing to start the equipment stopped, alarm lamp persistently lights, until Failure elimination,
Alarm lamp extinguishes and fault message is eliminated, and equipment allows to start.
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CN112317109A (en) * | 2020-09-27 | 2021-02-05 | 鞍钢集团矿业有限公司 | Cone crusher fault pre-judging method |
CN112317109B (en) * | 2020-09-27 | 2022-02-18 | 鞍钢集团矿业有限公司 | Cone crusher fault pre-judging method |
CN115041291A (en) * | 2022-06-14 | 2022-09-13 | 三一重型装备有限公司 | Control method, system, machine-made sand production device, readable storage medium and chip |
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