CN110187425B - Material with blue light prevention function and protective film using material - Google Patents
Material with blue light prevention function and protective film using material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种光学材料,尤其涉及一种具有防蓝光功能的材料及应用该材 料的保护膜。The invention relates to an optical material, in particular to a material with anti-blue light function and a protective film using the material.
背景技术Background technique
蓝光是自然光线的重要组成部分,蓝光危害指的是由波长介于400到500nm 的辐射光照射后,引起的光化学作用导致的视网膜损伤。伴随着消费者“蓝光防 护”意识的觉醒,蓝光防护已得到广大消费者的关注。目前市场上的显示屏或者 照明系统往往采用白光LED实现,其最常用的方式是用氮化镓发蓝光加YAG荧光粉 的方式实现的。蓝光LED的辐射光谱强度主要集中于400-500mm范围,尤其是在 低能蓝光波段具有很强的辐射强度。由于波长越短,能量则越强,因而短波长蓝光 的能量比绿黄红光强得多,因此其对人眼的伤害也就大得多。根据相关研究显示, 暴露在波长为425nm左右的蓝光中会加快光氧化反应,引发眼底视网膜启动光氧 化机制,该过程是导致视网膜色素上皮细胞中线粒体DNA的损伤是视网膜黄斑部 病变(AMD)发病的主要机制;而蓝光同时也是人体生物钟的调节器,有明确证据 表明,蓝光是刺激大脑释放褪黑素的重要因素,而褪黑素是人体调节生物钟的重 要指标,故蓝光(主要是460nm波段)对人体起着不可或缺的作用。因此,防蓝 光应该在不破坏色平衡的条件下,尽可能的减少有害蓝光(415nm-455nm),而最 大限度的保证有益蓝光(455nm以上波段)的透过率。Blue light is an important part of natural light. Blue light hazard refers to the retinal damage caused by the photochemical reaction caused by radiation light with a wavelength between 400 and 500nm. With the awakening of consumers' awareness of "blue light protection", blue light protection has attracted the attention of consumers. Display screens or lighting systems currently on the market are often implemented with white light LEDs, and the most commonly used method is to use gallium nitride to emit blue light and add YAG phosphors. The radiation spectrum intensity of blue LEDs is mainly concentrated in the range of 400-500mm, especially in the low-energy blue light band with strong radiation intensity. Because the shorter the wavelength, the stronger the energy, so the energy of short-wavelength blue light is much stronger than that of green, yellow, and red light, so its damage to human eyes is also much greater. According to relevant research, exposure to blue light with a wavelength of about 425nm will accelerate the photooxidation reaction, triggering the photooxidation mechanism of the retina of the fundus. This process leads to damage to mitochondrial DNA in retinal pigment epithelial cells, which is the pathogenesis of retinal macular degeneration (AMD) and blue light is also the regulator of the body's biological clock. There is clear evidence that blue light is an important factor that stimulates the brain to release melatonin, and melatonin is an important indicator of the body's regulation of the biological clock. Therefore, blue light (mainly in the 460nm band ) plays an indispensable role in the human body. Therefore, the anti-blue light should reduce the harmful blue light (415nm-455nm) as much as possible without destroying the color balance, and ensure the transmittance of the beneficial blue light (above 455nm) to the greatest extent.
根据调查可以得知蓝光阻隔滤光片对青少年有帮助,并且可以作为一种应对 措施,阻隔LED屏幕发出的高剂量蓝光光线,减少现代照明对夜间生理系统的负 面影响。因此需要对该类设备做一定的防护工作,减小蓝光对人体的伤害。According to the survey, it can be known that blue light blocking filters are helpful to teenagers, and can be used as a countermeasure to block the high dose of blue light emitted by LED screens and reduce the negative impact of modern lighting on nighttime physiological systems. Therefore, it is necessary to do certain protection work for this type of equipment to reduce the harm of blue light to the human body.
在蓝光防治上,国内外主要从两条技术路线入手,一种是采用着色方式,通 过在防蓝光膜层中添加黑色精、黄色精、偶氮类永固黄染料、偶氮类永固橙染料 等吸收剂,能过滤大部分高能短波蓝光。但这种方法对400nm到500nm波段甚至 全波段都有较强吸收,采用此法制造的防蓝光保护膜,影响佩戴者的色彩灵敏度, 发生色彩偏差,适用性比较低,同时长期使用,会引发视力色差变化,引发其他 视觉困扰;在公布号为CN104476874B的专利文件中,表述了利用着色的方法制备 得到防蓝光保护膜。可以看出该方法所添加的吸收剂的剂量不易控制,亦不利于 批量生产。In the prevention and control of blue light, there are mainly two technical routes at home and abroad. One is the use of coloring methods, by adding black essence, yellow essence, azo permanent yellow dyes, and azo permanent orange dyes to the anti-blue light film layer. Absorbents such as dyes can filter most of the high-energy short-wave blue light. However, this method has strong absorption for the 400nm to 500nm band or even the whole band. The anti-blue light protective film manufactured by this method will affect the color sensitivity of the wearer, cause color deviation, and have low applicability. At the same time, long-term use will cause Changes in vision chromatic aberration cause other visual disturbances; in the patent document with publication number CN104476874B, it is stated that an anti-blue light protective film is prepared by coloring. It can be seen that the dosage of the absorbent added by this method is not easy to control, and is also unfavorable for batch production.
另一种市面上最常见的防蓝光产品采取反射式的技术路线,即采用光学镀膜 方式,通过膜间干涉原理实现短波高反,制备具有蓝光波段415nm-455nm高反射 率,470nm-760nm高透过率的多层介质薄膜来实现。从而实现对波长处于 400nm-480nm处的蓝光的部分阻隔的功能。蓝色光最高辐射波长400nm-450nm反 射率达到50%,波长460nm-480nm反射率达到40%左右。对于这种通过反射式来 阻隔蓝光的方法,虽然可以阻隔显示屏蓝光波段的透过率,但忽略了外界环境光 的影响。最常见的外界环境光为日光,由于膜层具有蓝光波段高反的结构,因此 对环境光中的蓝光成分反射十分强烈。更为重要的是外表面过亮的蓝紫光反射也 会对周围人群产生眩光等不舒适的二次蓝光伤害。在公布号为CN205374778U的专 利文件中,表述了利用反射方式制备防蓝光膜层的方法。可以看出该方法制备的 防蓝光薄膜,反射眩光问题严重不具有可行性。Another most common anti-blue light product on the market adopts the reflective technical route, that is, adopts optical coating method, realizes short-wave high reflection through the principle of inter-film interference, and prepares products with high reflectivity in the blue light band 415nm-455nm and high transmittance in 470nm-760nm. High-efficiency multi-layer dielectric film to achieve. In this way, the function of partially blocking blue light with a wavelength of 400nm-480nm is realized. The reflectivity of blue light with the highest radiation wavelength of 400nm-450nm reaches 50%, and the reflectivity of wavelength 460nm-480nm reaches about 40%. For this method of blocking blue light through reflection, although the transmittance of the blue light band of the display screen can be blocked, the influence of external ambient light is ignored. The most common external ambient light is sunlight. Since the coating layer has a structure with high reflection in the blue light band, it strongly reflects the blue light component in the ambient light. More importantly, the excessively bright blue-violet light reflection on the outer surface will also cause uncomfortable secondary blue light damage such as glare to the surrounding people. In the patent document whose publication number is CN205374778U, a method for preparing an anti-blue light coating by reflection is described. It can be seen that the anti-blue light film prepared by this method is seriously unfeasible due to the serious problem of reflection glare.
可以看出,上述反射和吸收两种方法有利有弊,并非最优。It can be seen that the above two methods of reflection and absorption have advantages and disadvantages, and are not optimal.
发明内容Contents of the invention
本发明提供了具有防蓝光功能的材料及应用该材料的保护膜,其克服了背景 技术中具有防蓝光功能的方法所存在的不足。The invention provides a material with anti-blue light function and a protective film using the material, which overcomes the shortcomings of the method with anti-blue light function in the background technology.
本发明解决其技术问题的所采用的技术方案之一是:One of the adopted technical schemes that the present invention solves its technical problem is:
具有防蓝光功能的材料,包含有高折射率材料和低折射率材料,该高折射率 材料包含Cr2O3,该低折射率材料包含SiO2,MgF2,HfO2,TmF3,TiN,ThF4,TbF3, Y2O3,TaN,SmF3,ScF3,PrF3,NdF3,Na3AlF6,MgO,LaF3,LuF3,Al2O3,Y2O3,BaF2, CaF2,LiF,HoF3,HfF4,GeO2,YF3,YbF3,CeF3,GdF3,A2O,Gd2O3,EuF3,Bi2O3, AlON,ATO,NdF3,WO3中的至少一种。The material with anti-blue light function includes high refractive index material and low refractive index material. The high refractive index material contains Cr 2 O 3 , and the low refractive index material contains SiO 2 , MgF 2 , HfO 2 , TmF 3 , TiN, ThF 4 , TbF 3 , Y 2 O 3 , TaN, SmF 3 , ScF 3 , PrF 3 , NdF 3 , Na 3 AlF 6 , MgO, LaF 3 , LuF 3 , Al 2 O 3 , Y 2 O 3 , BaF 2 , CaF 2 , LiF, HoF 3 , HfF 4 , GeO 2 , YF 3 , YbF 3 , CeF 3 , GdF 3 , A 2 O, Gd 2 O 3 , EuF 3 , Bi 2 O 3 , AlON, ATO, NdF 3 , at least one of WO 3 .
一实施例之中:该高折射率材料为Cr2O3。In one embodiment: the high refractive index material is Cr 2 O 3 .
一实施例之中:该低折射率材料包含SiO2。In one embodiment: the low refractive index material includes SiO 2 .
一实施例之中:该高折射率材料设为高折射率膜层,该低折射率材料设为低 折射率膜层,该高折射率膜层和低折射率膜层层合设置。In one embodiment: the high-refractive index material is set as a high-refractive-index film layer, the low-refractive-index material is set as a low-refractive-index film layer, and the high-refractive-index film layer and the low-refractive-index film layer are laminated.
一实施例之中:设多层高折射率膜层和多层低折射率膜层,多层高折射率膜 层和多层低折射率膜层交替层合设置。In one embodiment: multi-layer high refractive index film layers and multi-layer low refractive index film layers are set, and multi-layer high refractive index film layers and multi-layer low refractive index film layers are alternately laminated.
一实施例之中:该高折射率材料的折射率为2.0~2.8,该低折射率材料的折 射率为1.3~1.7。In one embodiment: the refractive index of the high refractive index material is 2.0-2.8, and the refractive index of the low refractive index material is 1.3-1.7.
本发明解决其技术问题的所采用的技术方案之二是:Two of the adopted technical scheme that the present invention solves its technical problem is:
具有防蓝光功能的材料,包含有高折射率材料和低折射率材料,该高折射率 材料的折射率为2.0~2.8,该低折射率材料的折射率为1.3~1.7。The material with anti-blue light function includes high refractive index material and low refractive index material, the refractive index of the high refractive index material is 2.0-2.8, and the refractive index of the low refractive index material is 1.3-1.7.
一实施例之中:该高折射率材料设为高折射率膜层,该低折射率材料设为低 折射率膜层。In one embodiment: the high-refractive-index material is set as a high-refractive-index film layer, and the low-refractive-index material is set as a low-refractive-index film layer.
本发明解决其技术问题的所采用的技术方案之三是:The third technical solution adopted by the present invention to solve its technical problems is:
具有防蓝光功能的材料,包含有高折射率材料和低折射率材料,该高折射率 材料设为高折射率膜层,该低折射率材料设为低折射率膜层,该高折射率膜层和 低折射率膜层配合在紫外波段全防止;在单面阻隔中:The material with anti-blue light function includes a high-refractive-index material and a low-refractive-index material, the high-refractive-index material is set as a high-refractive-index film layer, the low-refractive-index material is set as a low-refractive-index film layer, and the high-refractive-index film Layer and low-refractive-index film layer are combined to prevent UV light completely; in single-sided barrier:
在380nm-450nm波段的Rave<1.5%,Tave<75%,阻隔率>25%;In the 380nm-450nm band, Rave<1.5%, Tave<75%, rejection rate>25%;
在450nm-500nm波段的Rave<0.6%,Tave<86%,阻隔率>14%;In the 450nm-500nm band, Rave<0.6%, Tave<86%, rejection rate>14%;
在500nm-780nm波段的,Rave<1.2%,Tave>92%,阻隔率<8%。In the 500nm-780nm band, Rave<1.2%, Tave>92%, and rejection rate<8%.
本发明解决其技术问题的所采用的技术方案之四是:Four of the technical solutions adopted by the present invention to solve its technical problems are:
具有防蓝光功能的材料,包含有高折射率材料和低折射率材料,该高折射率 材料设为高折射率膜层,该低折射率材料设为低折射率膜层,该高折射率膜层和 低折射率膜层配合在紫外波段全防止;在单面阻隔中:The material with anti-blue light function includes a high-refractive-index material and a low-refractive-index material, the high-refractive-index material is set as a high-refractive-index film layer, the low-refractive-index material is set as a low-refractive-index film layer, and the high-refractive-index film Layer and low-refractive-index film layer are combined to prevent UV light completely; in single-sided barrier:
在380nm-450nm波段的Rave<2%,Tave<85%,阻隔率>15%;In the 380nm-450nm band, Rave<2%, Tave<85%, rejection rate>15%;
在450nm-500nm波段的Rave<1%,Tave<91%,阻隔率>9%;In the 450nm-500nm band, Rave<1%, Tave<91%, rejection rate>9%;
在500nm-780nm波段的,Rave<2%,Tave>94%,阻隔率<6%。In the 500nm-780nm band, Rave<2%, Tave>94%, and rejection rate<6%.
本发明解决其技术问题的所采用的技术方案之五是:The fifth technical solution adopted by the present invention to solve its technical problems is:
应用上述的具有防蓝光功能的材料的保护膜,包括基底,该基底上设有由高 折射率材料制成的高折射率膜层和由低折射率材料制成的低折射率膜层,该高折 射率膜层和低折射率膜层层合设置。The protective film using the above-mentioned material with anti-blue light function includes a substrate, and the substrate is provided with a high-refractive-index film layer made of a high-refractive-index material and a low-refractive-index film layer made of a low-refractive-index material. The high-refractive-index film layer and the low-refractive-index film layer are laminated.
一实施例之中:该基底选择聚对苯二甲酸乙二醇酯、聚碳酸酯、三醋酸纤维 素、聚甲基丙烯酸甲酯、聚碳酸酯/聚甲基丙烯酸甲酯复合材料、聚酰亚胺、聚丙 烯、聚氯乙烯、聚乙烯醇缩丁醛、乙烯醋酸乙烯共聚物或聚氨酯弹性体,聚四氟乙 烯,氟代乙基丙烯,聚二氟乙烯中的至少一种。In one embodiment: the substrate is selected from polyethylene terephthalate, polycarbonate, cellulose triacetate, polymethyl methacrylate, polycarbonate/polymethyl methacrylate composite material, polyamide At least one of imine, polypropylene, polyvinyl chloride, polyvinyl butyral, ethylene vinyl acetate copolymer or polyurethane elastomer, polytetrafluoroethylene, fluoroethyl propylene, and polyvinyl difluoride.
一实施例之中:若在最外层加镀低折射率材料MgF2层,则由中折射率材料与 高折射率材料参与膜系设计。In one embodiment: if two layers of low-refractive-index material MgF are plated on the outermost layer, then the medium-refractive-index material and the high-refractive-index material participate in the film system design.
一实施例之中:该基底的正背面都层设有上述的高折射率膜层和低折射率膜 层。In one embodiment: the front and back of the substrate are provided with the above-mentioned high refractive index film layer and low refractive index film layer.
本技术方案与背景技术相比,它具有如下优点:Compared with the background technology, this technical solution has the following advantages:
本技术方案的材料在不破坏色平衡的条件下,减少有害蓝光(415nm-455nm), 且保证有益蓝光(455nm以上波段)以及剩余可见光波段的透过率,同时降低整 个可见光波段的剩余反射,以实现良好蓝光阻隔率,低剩余反射率(无眩光),高 透光性(可见光波段),无色差及舒适度的目的,能有效缓解视觉疲劳,保护视网 膜,提升视觉的清晰度和真实性。运用宽带AR膜系设计的基本理论,结合材料消 光系数,利用Cr2O3材料独特吸收性能,设计出具有不同蓝光阻隔能力的宽带AR 膜堆。The material of this technical solution reduces harmful blue light (415nm-455nm) without destroying the color balance, and ensures the transmittance of beneficial blue light (above 455nm) and the remaining visible light band, while reducing the remaining reflection of the entire visible light band, In order to achieve good blue light blocking rate, low residual reflectance (no glare), high light transmittance (visible light band), no color difference and comfort, it can effectively relieve visual fatigue, protect the retina, and improve visual clarity and authenticity . Using the basic theory of broadband AR film system design, combined with the extinction coefficient of materials, and using the unique absorption properties of Cr 2 O 3 materials, broadband AR film stacks with different blue light blocking capabilities are designed.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1-1为实施例一的结构设计图;Fig. 1-1 is the structural design drawing of embodiment one;
图1-2为实施例一防蓝光保护膜的波长-透射率曲线;Fig. 1-2 is the wavelength-transmittance curve of embodiment one anti-blue light protective film;
图1-3为实施例一防蓝光保护膜的波长-反射率曲线;Fig. 1-3 is the wavelength-reflectivity curve of embodiment one anti-blue light protective film;
图1-4为实施例一防蓝光保护膜的波长-吸收率曲线;Fig. 1-4 is the wavelength-absorption rate curve of embodiment one anti-blue light protective film;
图1-5为实施例一防蓝光保护膜的透射及剩余反射色品图;Fig. 1-5 is the transmission and residual reflection chromaticity figure of embodiment one anti-blue light protective film;
图1-6为实施例一Cr2O3薄膜的光学常数曲线;Fig. 1-6 is the optical constant curve of embodiment one Cr2O3 film ;
图1-7为实施例一SiO2薄膜的光学常数曲线;Fig. 1-7 is embodiment one SiO The optical constant curve of thin film;
图2-1为实施例二膜层结构示意图;Fig. 2-1 is the schematic diagram of the film layer structure of embodiment two;
图2-2为实施例二防蓝光保护膜的波长-反射率曲线;Fig. 2-2 is the wavelength-reflectivity curve of embodiment two anti-blue light protective films;
图2-3为实施例二防蓝光保护膜的波长-吸收率曲线;Fig. 2-3 is the wavelength-absorption rate curve of embodiment two anti-blue light protective films;
图2-4为实施例二防蓝光保护膜的透射及剩余反射色品图;Fig. 2-4 is the transmission and residual reflection chromaticity diagram of embodiment two anti-blue light protective film;
图2-5为实施例二Cr2O3薄膜的光学常数曲线;Fig. 2-5 is the optical constant curve of embodiment two Cr2O3 film ;
图2-6为实施例二SiO2薄膜的光学常数曲线。2-6 are the optical constant curves of the SiO 2 thin film of the second embodiment.
图3-1为实施例三防蓝光保护膜的波长-透射率曲线;Figure 3-1 is the wavelength-transmittance curve of the three anti-blue light protective film of the embodiment;
图3-2为实施例三防蓝光保护膜的波长-反射率曲线;Fig. 3-2 is the wavelength-reflectivity curve of embodiment three anti-blue light protective films;
图3-3为实施例三防蓝光保护膜的波长-吸收率曲线;Fig. 3-3 is the wavelength-absorption rate curve of embodiment three anti-blue light protective films;
图3-4为实施例三防蓝光保护膜的透射及剩余反射色品图;Fig. 3-4 is the transmission and residual reflection chromaticity figure of embodiment three anti-blue light protective films;
图3-5为实施例三Cr2O3薄膜的光学常数曲线;Fig. 3-5 is the optical constant curve of embodiment three Cr 2 O 3 films;
图3-6为实施例三SiO2薄膜的光学常数曲线;Fig. 3-6 is the optical constant curve of embodiment three SiO 2 thin films;
图3-7为实施例三未镀膜PC的光学常数曲线。3-7 are the optical constant curves of the uncoated PC in Example 3.
图4-1为实施例四的结构设计图;Fig. 4-1 is the structural design drawing of embodiment four;
图4-2为实施例四防蓝光保护膜的波长-透射率曲线;Fig. 4-2 is the wavelength-transmittance curve of embodiment four anti-blue light protective films;
图4-3为实施例四防蓝光保护膜的波长-反射率曲线;Fig. 4-3 is the wavelength-reflectivity curve of embodiment four anti-blue light protective films;
图4-4为实施例四防蓝光保护膜的波长-吸收率曲线;Fig. 4-4 is the wavelength-absorption rate curve of embodiment four anti-blue light protective films;
图4-5为实施例四防蓝光保护膜的透射及剩余反射色品图;Fig. 4-5 is the transmission and residual reflection chromaticity figure of embodiment four anti-blue light protective films;
图4-6为实施例四Cr2O3薄膜的光学常数曲线;Fig. 4-6 is the optical constant curve of embodiment four Cr2O3 film;
图4-7为实施例四SiO2薄膜的光学常数曲线。4-7 are the optical constant curves of the SiO 2 thin film in Example 4.
具体实施方式Detailed ways
下面结合附图,详细说明本发明的实施例。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
一种具有防蓝光功能的宽带AR保护膜,它包括基底3,该基底3上设有由高 折射率材料制成的高折射率膜层和由低折射率材料制成的低折射率膜层。图1-1 为实施例一防蓝光膜的结构示意图,图中膜层仅为层数示意图,不代表膜层实际 厚度。A broadband AR protective film with anti-blue light function, which includes a
实施例一的基底采用PC镜片(聚碳酸酯),它具有优良的抗冲击力,折射率 高,比重轻且100%防紫外线的优点。当然,根据需要,基底也可以采用聚对苯二 甲酸乙二醇酯(PET)、三醋酸纤维素(TAC)、聚甲基丙烯酸甲酯(PMMA)、聚碳酸酯/ 聚甲基丙烯酸甲酯复合材料(PC/PMMA)、聚酰亚胺(PI)、聚丙烯(PP)、聚氯乙烯 (PVC)、聚乙烯醇缩丁醛(PVB)、乙烯醋酸乙烯共聚物(EVA)或聚氨酯弹性体(TPU), 聚四氟乙烯(PTFE),氟代乙基丙烯(FEP),聚二氟乙烯(PVDF)等光学塑料基底 中的一种。The base of
所述PC镜片上设有低折射率材料SiO2层,所述低折射率材料SiO2层上设有 高折射率材料Cr2O3层,如此高低折射率材料膜层交替设置,单面共设五层。此防 蓝光膜自基底正面始依次为第一层低折射率膜层101、第二层高折射率膜层102、 第三层低折射率膜层103、第四层高折射率膜层104、第五层低折射率膜层105。 基底采用双面对称结构。防蓝光膜自基底背面起依次为第一层低折射率膜层201、 第二层高折射率膜层202、第三层低折射率膜层203、第四层高折射率膜层204、 第五层低折射率膜层205,最好,正面、背面的相应膜层厚度相同。当然,低折 射率膜层和高折射率膜层的层数可根据需要加减设置。本发明采用对称膜层设计, 大大简化了工艺生产难度,且从不同面都可以得到很好的蓝光阻隔效果,解决了 眩光及蓝光二次伤害的问题。The PC lens is provided with a low refractive index material SiO 2 layer, and the low refractive index material SiO 2 layer is provided with a high refractive index material Cr 2 O 3 layer, so that the high and low refractive index material film layers are alternately arranged, and the single surface is shared. There are five floors. The anti-blue light film consists of a first low-refractive-
所述低折射率材料SiO2层的折射率为1.3~1.7。The refractive index of the low refractive index material SiO 2 layer is 1.3-1.7.
所述高折射率材料Cr2O3层的折射率为2.0~2.8。The refractive index of the high refractive index material Cr 2 O 3 layer is 2.0-2.8.
其中:低折射率膜层的总厚度大于高折射率膜层的总厚度,低折射率膜层的 总厚度如为300-350nm,高折射率膜层的总厚度如为10-30nm。基体单侧的最内一 膜层和最外一膜层都为低折射率膜层,最好,最内一膜层和最外一膜层的厚度都 大于位于该两膜层之间的各膜层的厚度,进一步的,最好最内一膜层的厚度大于 最外一膜层的厚度;具体如:第一层低折射率膜层101>第五层低折射率膜层105> 第三层低折射率膜层>第四层高折射率膜层104>第二层高折射率膜层102。Wherein: the total thickness of the low-refractive index film layer is greater than the total thickness of the high-refractive index film layer, such as the total thickness of the low-refractive index film layer is 300-350nm, and the total thickness of the high-refractive index film layer is such as 10-30nm. Both the innermost film layer and the outermost film layer on one side of the substrate are low-refractive index film layers. Preferably, the thicknesses of the innermost film layer and the outermost film layer are greater than that of the respective layers between the two film layers. The thickness of the film layer, further, preferably the thickness of the innermost film layer is greater than the thickness of the outermost film layer; specific example: the first layer of low refractive
其中,低折射率材料SiO2膜层和高折射率材料Cr2O3膜层可以采用电子束蒸发 +离子束辅助沉积的方法镀制而成,PC基板最好保持较低的温度,故可适当控制 高能离子的能量。对于采用电子束蒸发沉积,实验过程直接蒸发Cr2O3材料,拟合 得到的Cr2O3光学常数进行膜系设计。对于采用溅射沉积,可以通过直流反应溅射, 直接溅射金属Cr靶,通入氧气反应溅射生成Cr2O3,软件拟合得到光学常数进行 膜系设计。Among them, the low refractive index material SiO 2 film layer and the high refractive index material Cr 2 O 3 film layer can be plated by electron beam evaporation + ion beam assisted deposition, and the PC substrate is best kept at a low temperature, so it can be Properly control the energy of energetic ions. For electron beam evaporation deposition, the Cr 2 O 3 material was directly evaporated during the experiment, and the obtained Cr 2 O 3 optical constants were fitted for film system design. For sputtering deposition, the metal Cr target can be directly sputtered by direct current reactive sputtering, and Cr 2 O 3 can be generated by reactive sputtering with oxygen, and the optical constants can be obtained by software fitting for film system design.
请见图1-2至图1-7所示,本实施例所述的具有防蓝光功能的宽带AR保护 膜效果如下:所述防蓝光膜可部分阻隔380nm-480nm波段透过率,提高可见光 范围内的透过率,并减少全波段的剩余反射。在紫外波段全防止;制备单面阻 隔率为13%,双面阻隔率为23%的防蓝光膜系设计。单面阻隔效果:Please see Figure 1-2 to Figure 1-7, the effect of the broadband AR protective film with anti-blue light function described in this embodiment is as follows: the anti-blue light film can partially block the transmittance in the 380nm-480nm band and improve visible light transmittance over the entire range, and reduce residual reflections across the entire band. Full protection in the ultraviolet band; preparation of an anti-blue light film design with a single-sided barrier rate of 13% and a double-sided barrier rate of 23%. Single-sided barrier effect:
在380nm-450nm波段的Rave<2%,Tave<85%,阻隔率>15%;In the 380nm-450nm band, Rave<2%, Tave<85%, rejection rate>15%;
在450nm-500nm波段的Rave<1%,Tave<91%,阻隔率>9%;In the 450nm-500nm band, Rave<1%, Tave<91%, rejection rate>9%;
在500nm-780nm波段的,Rave<2%,Tave>94%,阻隔率<6%。In the 500nm-780nm band, Rave<2%, Tave>94%, and rejection rate<6%.
图1-4中L1-L5所示为防蓝光保护膜各个薄层的波长-吸收率曲线,其中L1、 L3、L5为SiO2,可以看到薄层具有较低的吸收率。L2、L4为Cr2O3,由于具有较 高的消光系数因此薄层具有较高吸收率,同时短波的吸收较长波波段更为明显。L1-L5 in Figure 1-4 shows the wavelength-absorptivity curves of the various thin layers of the anti-blue light protective film, where L1, L3, and L5 are SiO 2 , and it can be seen that the thin layers have lower absorptivity. L2 and L4 are Cr 2 O 3 , and the thin layer has a higher absorption rate due to a higher extinction coefficient, and the absorption of the short-wave is more obvious in the longer-wave band.
本发明涉及多光束干涉原理,在宽带减反膜的基础上,对指定的有害蓝光波 段进行不同程度的阻隔。阻隔率可以在10%-40%进行选择,同时通过膜层设计, 制备具有全波段低剩余反射率的AR膜层。通过氧化物材料不同的光学常数特性, 以及高折射率材料的消光系数进行材料的选择。根据Lorentz振子模型分布规律, 由于Cr2O3在有害蓝光波段具有较为陡峭的消光系数线型,且较高的折射率,因此 选用Cr2O3作为高折射率材料,SiO2作为低折射率材料使用。The invention relates to the principle of multi-beam interference, and on the basis of broadband anti-reflection film, the specified harmful blue light bands are blocked in different degrees. The rejection rate can be selected from 10% to 40%, and at the same time, through the design of the film layer, an AR film layer with low residual reflectivity in the whole band can be prepared. The material selection is carried out through the different optical constant characteristics of oxide materials and the extinction coefficient of high refractive index materials. According to the distribution law of the Lorentz oscillator model, since Cr 2 O 3 has a relatively steep extinction coefficient line shape and a high refractive index in the harmful blue light band, Cr 2 O 3 is selected as the high refractive index material, and SiO 2 is selected as the low refractive index material. material used.
利用多光束干涉效应进行宽带减反射膜系设计,膜层排布一般由高折射率材 料和低折射率材料交替设置构成(也可以由高折射率材料、中折射率材料进行交 替设计,在最外层加镀低折射率材料三种构成)。通过调整材料厚度,膜层数,来 控制整个防蓝光膜在有害波段的吸收,实现有害蓝光波段(415nm-455nm)的衰减, 和其他波段的调控,以达到目标值(有害蓝光波段的双面阻隔率可以是20%,30%, 40%等)。The multi-beam interference effect is used to design the broadband anti-reflection film system. The film layer arrangement is generally composed of high refractive index materials and low refractive index materials alternately (it can also be designed alternately by high refractive index materials and medium refractive index materials. In the final The outer layer is coated with low refractive index materials and consists of three types). By adjusting the thickness of the material and the number of layers of the film, the absorption of the entire anti-blue light film in the harmful wave band can be controlled to achieve the attenuation of the harmful blue light wave band (415nm-455nm), and the regulation of other wave bands to achieve the target value (double-sided in the harmful blue light wave band) The rejection rate can be 20%, 30%, 40%, etc.).
由此可见,本发明的具有防蓝光功能的宽带AR保护膜既实现对紫外线的全防 止,降低了短波有害蓝光的透过率,有效的缓解了视觉疲劳,保护了视网膜,又 保证了有益蓝光的高透过率,提升了视觉的清晰度和真实性。同时宽带AR膜系设 计减少了全波段的剩余反射,具有明显的防眩光作用。It can be seen that the broadband AR protective film with anti-blue light function of the present invention not only realizes full prevention of ultraviolet rays, reduces the transmittance of short-wave harmful blue light, effectively relieves visual fatigue, protects the retina, but also ensures beneficial blue light. The high transmittance improves the visual clarity and authenticity. At the same time, the design of broadband AR film system reduces the residual reflection of the whole band, and has obvious anti-glare effect.
实施例二Embodiment two
一种具有防蓝光功能的宽带AR保护膜,它与实施例一不同之处在于:所述 PC镜片上设有低折射率材料SiO2层,所述低折射率材料SiO2层上设有高折射率材 料Cr2O3层,如此高低折射率材料膜层交替设置,单面共需五层。此防蓝光膜自基 底正面始依次为第一层低折射率膜层101、第二层高折射率膜层102、第三层低折 射率膜层103、第四层高折射率膜层104、第五层低折射率膜层105。基底采用双 面对称结构,防蓝光膜自基底背面起依次为第一层低折射率膜层201、第二层高 折射率膜层202、第三层低折射率膜层203、第四层高折射率膜层204、第五层低 折射率膜层205。A broadband AR protective film with anti-blue light function, it differs from
其中,所述低折射率材料SiO2膜层总厚度如为300-360nm。所述高折射率材 料Cr2O3膜层总厚度如为35-55nm。Wherein, the total thickness of the SiO 2 film layer of the low refractive index material is, for example, 300-360 nm. The total thickness of the Cr 2 O 3 film layer of the high refractive index material is, for example, 35-55 nm.
其中,低折射率材料SiO2膜层和高折射率材料Cr2O3膜层可以采用电子束蒸发 的方法镀制而成,实验过程直接蒸发Cr2O3材料,拟合得到的Cr2O3光学常数进行 膜系设计。Among them, the low-refractive index material SiO 2 film layer and the high-refractive index material Cr 2 O 3 film layer can be plated by electron beam evaporation. The Cr 2 O 3 material was directly evaporated during the experiment, and the obtained Cr 2 O 3 3 optical constants for film system design.
请见图2-1至图2-6所示,本实例所述的具有防蓝光功能的宽带AR保护膜 效果如下:在紫外波段全防止;制备单面阻隔率为18%,双面阻隔率为31%的防 蓝光膜系设计。单面阻隔效果:Please see Figure 2-1 to Figure 2-6. The effect of the broadband AR protective film with anti-blue light function described in this example is as follows: full protection in the ultraviolet band; the single-sided barrier rate is 18%, and the double-sided barrier rate is 18%. Designed for 31% anti-blue light film system. Single-sided barrier effect:
在380nm-450nm波段的Rave<1.5%,Tave<75%,阻隔率>25%;In the 380nm-450nm band, Rave<1.5%, Tave<75%, rejection rate>25%;
在450nm-500nm波段的Rave<0.6%,Tave<86%,阻隔率>14%;In the 450nm-500nm band, Rave<0.6%, Tave<86%, rejection rate>14%;
在500nm-780nm波段的,Rave<1.2%,Tave>92%,阻隔率<8%。In the 500nm-780nm band, Rave<1.2%, Tave>92%, and rejection rate<8%.
图2-3中L1-L5所示为防蓝光保护膜各个薄层的波长-吸收率曲线,其中L1、 L3、L5为SiO2,可以看到薄层具有较低的吸收率。L2、L4为Cr2O3,由于具有较 高的消光系数因此薄层具有较高吸收率,同时短波的吸收较长波波段更为明显。L1-L5 in Figure 2-3 shows the wavelength-absorptivity curves of the various thin layers of the anti-blue light protective film, where L1, L3, and L5 are SiO 2 , and it can be seen that the thin layers have lower absorptivity. L2 and L4 are Cr 2 O 3 , and the thin layer has a higher absorption rate due to a higher extinction coefficient, and the absorption of the short-wave is more obvious in the longer-wave band.
由此可见,本发明的具有防蓝光功能的宽带AR保护膜既实现对紫外线的全防 止,降低了短波有害蓝光的透过率,有效的缓解了视觉疲劳,保护了视网膜,又 保证了有益蓝光的高透过率,提升了视觉的清晰度和真实性。同时宽带AR膜系设 计减少了全波段的剩余反射,具有明显的防眩光作用。It can be seen that the broadband AR protective film with anti-blue light function of the present invention not only realizes full prevention of ultraviolet rays, reduces the transmittance of short-wave harmful blue light, effectively relieves visual fatigue, protects the retina, but also ensures beneficial blue light. The high transmittance improves the visual clarity and authenticity. At the same time, the design of broadband AR film system reduces the residual reflection of the whole band, and has obvious anti-glare effect.
实施例三Embodiment three
一种具有防蓝光功能的宽带AR保护膜,它与实施例一不同之处在于:所述 PC镜片上设有低折射率材料SiO2层,所述低折射率材料SiO2层上设有高折射率材 料Cr2O3层,如此高低折射率材料膜层交替设置,第五层为MgF2。此防蓝光膜自基 底正面始依次为第一层低折射率膜层101、第二层高折射率膜层102、第三层低折 射率膜层103、第四层高折射率膜层104、第五层MgF2层105。基底采用双面对称 结构,防蓝光膜自基底背面起依次为第一层低折射率膜层201、第二层高折射率 膜层202、第三层低折射率膜层203、第四层高折射率膜层204、第五层MgF2层 205。A broadband AR protective film with anti-blue light function, it differs from
所述低折射率材料SiO2层的折射率为1.3~1.7。所述高折射率材料Cr2O3层 的折射率为2.0~2.8。所述MgF2层的折射率为1.38-1.42。The refractive index of the low refractive index material SiO 2 layer is 1.3-1.7. The refractive index of the high refractive index material Cr 2 O 3 layer is 2.0-2.8. The refractive index of the MgF 2 layer is 1.38-1.42.
此防蓝光膜自基底始依次为高低交替的高折射率膜层和低折射率膜层,最外 一层为MgF2层。MgF2层的厚度大于高折射率膜层、低折射率膜层的厚度。各膜层 的厚度关系如:第五层宽带AR膜层(MgF2)>第二层低折射率膜层(SiO2)>第三 层高折射率膜层(Cr2O3)>第一层高折射率膜层(Cr2O3)>第四层低折射率膜层 (SiO2)。所述低折射率材料SiO2膜层总厚度为55-75nm。所述高折射率材料Cr2O3膜层总厚度为20-30nm。所述MgF2层的厚度为95-115nm。所述防蓝光膜可部分阻 隔380nm-480nm波段透过率,提高可见光范围内的透过率,并减少全波段的剩余 反射。与实施例一和实施例二相比,加镀MgF2膜层可以将减少剩余反射减少到 1%以下。The anti-blue light film consists of alternating high and low refractive index film layers and low refractive index film layers from the base, and the outermost layer is MgF 2 layer. The thickness of the MgF 2 layer is greater than the thickness of the high-refractive-index film layer and the low-refractive-index film layer. The thickness relationship of each film layer is as follows: the fifth broadband AR film layer (MgF 2 ) > the second low refractive index film layer (SiO 2 ) > the third high refractive index film layer (Cr 2 O 3 ) > the first The first high-refractive-index film layer (Cr 2 O 3 )>the fourth low-refractive-index film layer (SiO 2 ). The total thickness of the SiO 2 film layer of the low refractive index material is 55-75nm. The total thickness of the Cr 2 O 3 film layer of the high refractive index material is 20-30 nm. The thickness of the MgF2 layer is 95-115nm. The anti-blue light film can partially block the transmittance in the 380nm-480nm band, improve the transmittance in the visible light range, and reduce the residual reflection in the whole band. Compared with
所述防蓝光膜可部分阻隔380nm-480nm波段透过率,提高可见光范围内的透 过率,并减少全波段的剩余反射。The anti-blue light film can partially block the transmittance in the 380nm-480nm band, improve the transmittance in the visible light range, and reduce the residual reflection of the whole band.
其中,低折射率材料SiO2膜层和高折射率材料Cr2O3膜层通过磁控溅射的方法 镀制在所述基板上。电子在电场的作用下加速下加速飞向基底的过程中与氩原子 发生碰撞,电离出大量的氩离子和电子。氩离子在电场的作用下加速轰击靶材, 溅射出大量的靶原子,靶原子沉积在基底表面成膜。Wherein, the low refractive index material SiO 2 film layer and the high refractive index material Cr 2 O 3 film layer are plated on the substrate by magnetron sputtering. The electrons collide with the argon atoms during the process of accelerating and flying to the substrate under the action of the electric field, ionizing a large number of argon ions and electrons. The argon ions are accelerated to bombard the target under the action of the electric field, and a large number of target atoms are sputtered out, and the target atoms are deposited on the surface of the substrate to form a film.
请见图3-1至图3-7所示,本实例所述的具有防蓝光功能的宽带AR保护膜效 果如下:在紫外波段全防止;制备单面阻隔率为8%,双面阻隔率为14.82%的防蓝 光膜系设计,所述效果为:Please see Figure 3-1 to Figure 3-7. The effect of the broadband AR protective film with anti-blue light function described in this example is as follows: full protection in the ultraviolet band; the single-sided barrier rate is 8%, and the double-sided barrier rate is 8%. Designed for a 14.82% anti-blue light film system, the stated effect is:
在380nm-450nm波段的Rave<0.6%,Tave<87%,阻隔率>13%;In the 380nm-450nm band, Rave<0.6%, Tave<87%, rejection rate>13%;
在450nm-500nm波段的Rave<0.9%,Tave<96%,阻隔率>4%;In the 450nm-500nm band, Rave<0.9%, Tave<96%, rejection rate>4%;
在500nm-780nm波段的,Rave<1.0%,Tave>97.5%,阻隔率<2.5%。In the 500nm-780nm band, Rave<1.0%, Tave>97.5%, and rejection rate<2.5%.
由此可见,本发明的具有防蓝光功能的宽带AR保护膜既实现对紫外线的全防 止,降低了短波有害蓝光的透过率,有效的缓解了视觉疲劳,保护了视网膜,又 保证了有益蓝光的高透过率,提升了视觉的清晰度和真实性。同时宽带AR膜系设 计减少了全波段的剩余反射,具有明显的防眩光作用。It can be seen that the broadband AR protective film with anti-blue light function of the present invention not only realizes full prevention of ultraviolet rays, reduces the transmittance of short-wave harmful blue light, effectively relieves visual fatigue, protects the retina, but also ensures beneficial blue light. The high transmittance improves the visual clarity and authenticity. At the same time, the design of broadband AR film system reduces the residual reflection of the whole band, and has obvious anti-glare effect.
实施例四Embodiment Four
一种具有防蓝光功能的宽带AR保护膜,它与实施例一不同之处在于:图4-1 为本发明防蓝光膜的结构示意图。A broadband AR protective film with anti-blue light function, which is different from
所述PC镜片上设有低折射率材料SiO2层,所述低折射率材料SiO2层上设有 高折射率材料Cr2O3层,如此高低折射率材料膜层交替设置,单面共需七层。此防 蓝光膜自基底正面始依次为第一层低折射率膜层101、第二层高折射率膜层102、 第三层低折射率膜层103、第四层高折射率膜层104、第五层低折射率膜层105、 第六层高折射率膜层106、第七层低折射率膜层107。基底采用双面对称结构,防 蓝光膜自基底背面起依次为第一层低折射率膜层201、第二层高折射率膜层202、 第三层低折射率膜层203、第四层高折射率膜层204、第五层低折射率膜层205、 第六层高折射率膜层206、第七层低折射率膜层207。The PC lens is provided with a low refractive index material SiO 2 layer, and the low refractive index material SiO 2 layer is provided with a high refractive index material Cr 2 O 3 layer, so that the high and low refractive index material film layers are alternately arranged, and the single surface is shared. Seven layers are required. The anti-blue light film consists of a first low-refractive-
其中,第一层低折射率膜层101、第二层高折射率膜层102、第三层低折射率 膜层103、第四层高折射率膜层104、第五层低折射率膜层105、第六层高折射率 膜层106、第七层低折射率膜层107,分别对应的膜层厚度为40-50nm、20-25nm、 20-22nm、70-80nm、9-11nm、22-32nm、80-96nm。所述低折射率材料SiO2膜层总 厚度为160-180nm。所述高折射率材料Cr2O3膜层总厚度为130-145nm。Among them, the first low-refractive-
所述防蓝光膜可部分阻隔380nm-480nm波段透过率,提高可见光范围内的 透过率,并减少全波段的剩余反射。The anti-blue light film can partially block the transmittance in the 380nm-480nm band, improve the transmittance in the visible light range, and reduce the residual reflection of the whole band.
所述防蓝光膜是通过磁控溅射的方法镀制在所述基板上。电子在电场的作 用下加速下加速飞向基底的过程中与氩原子发生碰撞,电离出大量的氩离子和 电子。氩离子在电场的作用下加速轰击靶材,溅射出大量的靶原子,靶原子沉 积在基底表面成膜。The anti-blue light film is plated on the substrate by magnetron sputtering. The electrons collide with the argon atoms during the process of accelerating and flying to the substrate under the action of the electric field, and a large number of argon ions and electrons are ionized. Argon ions are accelerated to bombard the target under the action of an electric field, and a large number of target atoms are sputtered out, and the target atoms are deposited on the surface of the substrate to form a film.
请见图4-2至图4-7所示,本实例所述的具有防蓝光功能的宽带AR保护膜效 果如下:在紫外波段全防止;平均单面阻隔率为23%,双面阻隔率为37.4%。所述 效果为:As shown in Figure 4-2 to Figure 4-7, the effect of the broadband AR protective film with anti-blue light function described in this example is as follows: full protection in the ultraviolet band; the average single-sided blocking rate is 23%, and the double-sided blocking rate was 37.4%. The effect is:
在380nm-450nm波段的Rave<0.6%,Tave<70%,阻隔率>30%;In the 380nm-450nm band, Rave<0.6%, Tave<70%, rejection rate>30%;
在450nm-500nm波段的Rave<0.4%,Tave<87%,阻隔率>13%;In the 450nm-500nm band, Rave<0.4%, Tave<87%, rejection rate>13%;
在500nm-780nm波段的,Rave<0.65%,Tave>98.5%,阻隔率<1.5%。In the 500nm-780nm band, Rave<0.65%, Tave>98.5%, and rejection rate<1.5%.
由此可见,本发明的具有防蓝光功能的宽带AR保护膜既实现对紫外线的全 防止,降低了短波有害蓝光的透过率,有效的缓解了视觉疲劳,保护了视网膜, 又保证了有益蓝光的高透过率,提升了视觉的清晰度和真实性。同时宽带AR膜 系设计减少了全波段的剩余反射,具有明显的防眩光作用。It can be seen that the broadband AR protective film with anti-blue light function of the present invention not only realizes full prevention of ultraviolet rays, reduces the transmittance of short-wave harmful blue light, effectively relieves visual fatigue, protects the retina, but also ensures beneficial blue light The high transmittance improves the visual clarity and authenticity. At the same time, the design of broadband AR film system reduces the residual reflection of the whole band, and has obvious anti-glare effect.
以上所述,仅为本发明较佳实施例而已,故不能依此限定本发明实施的范围, 即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖 的范围内。The above is only a preferred embodiment of the present invention, so the scope of the present invention cannot be limited accordingly, that is, equivalent changes and modifications made according to the patent scope of the present invention and the content of the specification should still be covered by the present invention within range.
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