CN110183481A - The technique of catalytic pyrolysis organosilicon high-boiling product - Google Patents

The technique of catalytic pyrolysis organosilicon high-boiling product Download PDF

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CN110183481A
CN110183481A CN201910215202.0A CN201910215202A CN110183481A CN 110183481 A CN110183481 A CN 110183481A CN 201910215202 A CN201910215202 A CN 201910215202A CN 110183481 A CN110183481 A CN 110183481A
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boiling
technique
catalytic pyrolysis
organosilicon
boiling product
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朱炜
谢铭祺
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/12Organo silicon halides
    • C07F7/121Preparation or treatment not provided for in C07F7/14, C07F7/16 or C07F7/20
    • C07F7/128Preparation or treatment not provided for in C07F7/14, C07F7/16 or C07F7/20 by reactions covered by more than one of the groups C07F7/122 - C07F7/127 and of which the starting material is unknown or insufficiently determined
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/20Purification, separation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

The invention discloses a kind of techniques of catalytic pyrolysis organosilicon high-boiling product, catalytic pyrolysis is carried out to organosilicon high-boiling product using composite catalyst, convert it in atmospheric conditions the mix products based on dimethyldichlorosilane monomer, technical solution of the present invention, composite catalyst catalytic activity is good, it can recycle, reaction condition is mild, can be realized smoothly continuous production, easily realizes industrialization, high-boiling components high conversion rate is up to 96%, and the selection rate of dimethyldichlorosilane is up to 76%.

Description

The technique of catalytic pyrolysis organosilicon high-boiling product
Technical field
The present invention relates to organic silicon byproduct technical field of comprehensive utilization, and in particular to organosilicon high-boiling product catalytic pyrolysis turns The technique for turning to dimethyldichlorosilane.
Background technique
Organosilicon high-boiling product is the by-product in methyl chlorosilane monomer synthesis process, usually contains a small amount of solid content and not The metallic compounds such as soluble copper, aluminium, zinc contain multiple compounds, concrete composition simultaneously containing a small amount of superfine silicon powder Closely related with silicon powder, the purity of chloromethanes, the type of catalyst and reaction condition etc. in organic silicon monomer production, difference is raw The composition of organosilicon high-boiling product and content are all different in the production. art even different batches of same production technology, therefore, closely Report over year about organosilicon high-boiling product composition is also not quite similar, and thinks that it is mainly organized as Si-Si, Si-O-Si substantially, Si-CH3Compound.With the rapid development of silicone industry, the yield of methyl chlorosilane monomer is increasing, high-boiling components Output also increase therewith, be not easy to store because its is inflammable and explosive, processing can bring very big security risk not in time, domestic Enterprise Integrated is using the approach of high-boiling components mainly include the following types: preparing silicone oil, preparing waterproofing agent of organosilicon, prepare organosilicon Resin prepares defoaming agent, cracking preparation single silane etc..
In the prior art, the seventies mainly use thermal-cracking method to cracking preparation single silane, and reaction temperature is up to 300-900 DEG C, carbon distribution is serious, and dimethyldichlorosilane selectivity is very low, and therefore, catalytic pyrolysis gradually replaces pyrolysis technology And it is in leading position.
Dow Corning Corporation by being added a certain amount of trim,ethylchlorosilane and dimethyl dichlorosilane (DMCS) in a kettle, using chlorine Change aluminium as catalyst, hydrogen chloride is cracked gas, at 325 DEG C, is reacted 3 hours under 4.8-6.9MPa, high-boiling components conversion ratio can Up to 81.2%, however its high-temperature and high-pressure conditions is very high to reaction equipment requirement, and production cost is higher, and operation is also dangerous, separately Outside, based on intermittently operated, the ability for handling high-boiling components is limited to for the reaction.
Chinese patent CN1560056A discloses high as catalyst cracking organic silicon using n,N-Dimethylaniline The method that boiling object prepares methylchlorosilane, controls 90-110 DEG C of reaction temperature, the selectivity of dimethyldichlorosilane reaches 29- 37%, the selectivity of tri-methyl-chlorosilane is very low, less than 2%.The technical solution can only crack in high-boiling components containing Si-Si bond Methylchlorodisilane, cannot crack containing Si-O-Si, the other components of Si-C-Si, therefore high-boiling components conversion ratio is lower.
For at present, in place of all kinds of Deep Catalytic Cracking process of organosilicon high-boiling product all Shortcomings or catalytic effect is bad, Or cannot achieve continuous production or reaction process complexity, production cost is higher, and many techniques are only capable of through a series of catalysis Single product is made in cracking reaction, how reasonably to be comprehensively utilized to the high-boiling components component of these high added values, is organic Silicon enterprise technical problem in the urgent need to address.
Summary of the invention
Aiming at the problems and shortcomings existing in the prior art, the purpose of the present invention is to provide a kind of catalytic pyrolysis organosilicons The technique of high-boiling components carries out catalytic pyrolysis to organosilicon high-boiling product using composite catalyst, is translated into dimethyl dichloro silicon Mix products based on alkane monomer, using technical solution of the present invention, composite catalyst catalytic activity is good, can recycle circulation benefit With, reaction condition is mild, and smoothly continuous production may be implemented, easily realize industrialization, high-boiling components high conversion rate up to 96%, The selection rate of dimethyldichlorosilane is up to 76%.
To achieve the above object and technical effect, the technique of catalytic pyrolysis organosilicon high-boiling product of the present invention, including following step It is rapid:
(1) it is proportionally added into tri-n-octyl amine, triphenylphosphine and polyacrylamide microsphere, in mass ratio 1 in a kettle: 0.1-2.5: 1.5-5.5, it is warming up to 60-120 DEG C of reaction 6-18 hours, obtains composite catalyst;
(2) removal of impurities processing is carried out to organosilicon high-boiling product, removes high boiling silicon powder and metal impurities in advance, obtain pre- place Manage high-boiling components;
(3) reactor is added in pretreatment high-boiling components, and composite catalyst and inert gas is added, control reaction temperature 90-160 DEG C, it is then passed through decomposition agent into reactor, catalytic cracking reaction occurs under the catalytic condition of composite catalyst, it is raw At dimethyldichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane three kinds of monomers based on mix products, pass through Postprocessing working procedures are isolated recycling.
Wherein, the reaction temperature is at 105-130 DEG C.
Wherein, the molar ratio of the pretreatment high-boiling components and decomposition agent is 1: 1-3.5, pre-processes high-boiling components and composite catalyzing The mass ratio of agent is 1: 0.03-0.45.In preferred scheme, the mass ratio of the pretreatment high-boiling components and composite catalyst is 1 ∶0.15-0.3。
Wherein, the decomposition agent is the mixture of hydrogen chloride, chlorine and hydrogen, mole accounting of the hydrogen chloride in gaseous mixture For 45-80%.
Wherein, the reactor is selected from one of packed tower, fluidized bed, agitated bed.
Wherein, the inert gas is selected from one of nitrogen, argon gas or a variety of.
Technical solution of the present invention can realize continous way catalytic pyrolysis organosilicon high-boiling product, reaction condition in atmospheric conditions Mildly, industrialization is easily realized, the tail gas of generation may be recovered utilization based on hydrogen chloride, and three-waste pollution is few.
Composite catalyst of the present invention has both the function of catalyst and compatilizer, reduces the trend of side reaction, catalyst is easy It separates, can be recycled with other substances, effectively reduce pollution of traditional volatile organic solvent to environment.
Compared with traditional two-step method, technical solution of the present invention good catalyst activity, by-product are few, and conversion can be improved Rate, high-boiling components cracking conversion per pass are up to 96%, and dimethyldichlorosilane selectivity is up to 76%.
Specific embodiment
Below with reference to embodiment, the invention will be further described.Must it should be noted that, protection scope of the present invention is not It is limited to these specific embodiments, specifically proportion and response parameter and material selection involved in specific embodiment It is to enumerate in this embodiment to illustrate the invention, is not any limitation of the invention.
The technique of catalytic pyrolysis organosilicon high-boiling product of the present invention, comprising the following steps:
(1) it is proportionally added into tri-n-octyl amine, triphenylphosphine and polyacrylamide microsphere, in mass ratio 1 in a kettle: 0.1-2.5: 1.5-5.5, it is warming up to 60-120 DEG C of reaction 6-18 hours, obtains composite catalyst;
(2) removal of impurities processing is carried out to organosilicon high-boiling product, removes high boiling silicon powder and metal impurities in advance, obtain pre- place Manage high-boiling components;
(3) reactor is added in pretreatment high-boiling components, and composite catalyst and inert gas is added, control reaction temperature 90-160 DEG C, it is then passed through decomposition agent into reactor, catalytic cracking reaction occurs under the catalytic condition of composite catalyst, it is raw At dimethyldichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane three kinds of monomers based on mix products, pass through Postprocessing working procedures are isolated recycling.
In actual production operation, the catalytic activity of reaction temperature in cracking reactor view composite catalyst is strong and weak, can be with Temperature range is controlled at 90-160 DEG C, in the preferred scheme, reaction temperature is controlled at 105-130 DEG C.Temperature is too low, unfavorable In composite catalyst and decomposition agent reaction activation, temperature is excessively high, then is unfavorable for the stabilization of catalyst, may cause side reaction and adds Play is unfavorable for the heat balance of system.In terms of the dosage of reaction mass, mole of the pretreatment high-boiling components and decomposition agent Than being 1: 1-3.5, the mass ratio for pre-processing high-boiling components and composite catalyst is 1: 0.03-0.45, in the preferred scheme, in advance The mass ratio for handling high-boiling components and composite catalyst is 1: 0.15-0.3.
Inventor in experiments it is found that, using the mixture of hydrogen chloride, chlorine and hydrogen as decomposition agent, and control chlorination When mole accounting of the hydrogen in gaseous mixture is 45-80%, the conversion ratio of raw material organosilicon high-boiling product is higher, dimethyl in product The selectivity of dichlorosilane is higher.
For those skilled in the art, the reactor that catalytic cracking reaction can be occurred for organosilicon high-boiling product can To be selected from packed tower, fluidized bed or agitated bed, the inert gas is selected from one of nitrogen, argon gas or its mixing.Other are pre- Processing, postprocessing working procedures are conventional treatment process, such as can be using filter progress, removal of impurities process, rectification working process, recycling point From process etc., as long as required equipment and device may be implemented its technical purpose and obtain relevant art effect.
Embodiment 1
Processing is filtered to organosilicon high-boiling product, removes solid silicon powder and metal impurities, obtains pretreatment high-boiling components.? It is proportionally added into tri-n-octyl amine 100g, triphenylphosphine 85g and polyacrylamide microsphere 550g in reaction kettle, reacts 7 at 80 DEG C Hour, obtain composite catalyst.Select fluidized bed as cracking reactor, by pretreatment high-boiling components 1000g and composite catalyst 150g is added in fluidized bed, and is passed through inert gas argon gas and decomposition agent, mole accounting of the hydrogen chloride in decomposition agent gaseous mixture It is 45%, decomposition agent and pretreatment high-boiling components dosage molar ratio 1: 1,105 DEG C of reaction temperature, fluidized bed is interior to occur catalytic pyrolysis Reaction generates the mixing based on three kinds of monomers of dimethyldichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane and produces Object eventually passes through postprocessing working procedures and is isolated recycling.
It is computed, high-boiling components crack conversion per pass up to 91%, and dimethyldichlorosilane selectivity is up to 69%.
Embodiment 2
Processing is filtered to organosilicon high-boiling product, removes solid silicon powder and metal impurities, obtains pretreatment high-boiling components.? Tri-n-octyl amine 100g, triphenylphosphine 150g and polyacrylamide microsphere 500g are proportionally added into reaction kettle, it is anti-at 100 DEG C It answers 12 hours, obtains composite catalyst.It selects fluidized bed as cracking reactor, pretreatment high-boiling components 1000g and compound will urge Agent 200g is added in fluidized bed, and is passed through inert gas argon gas and decomposition agent, mole of the hydrogen chloride in decomposition agent gaseous mixture Accounting is 60%, decomposition agent and pretreatment high-boiling components dosage molar ratio 2: 1, and 130 DEG C of reaction temperature, fluidized bed is interior to be catalyzed Cracking reaction generates mixed based on three kinds of monomers of dimethyldichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane Product is closed, postprocessing working procedures is eventually passed through and is isolated recycling.
It is computed, high-boiling components cracking conversion per pass is up to 93%, and dimethyldichlorosilane selectivity is up to 71%.
Embodiment 3
Processing is filtered to organosilicon high-boiling product, removes solid silicon powder and metal impurities, obtains pretreatment high-boiling components.? Tri-n-octyl amine 100g, triphenylphosphine 250g and polyacrylamide microsphere 550g are proportionally added into reaction kettle, it is anti-at 120 DEG C It answers 16 hours, obtains composite catalyst.It selects fluidized bed as cracking reactor, pretreatment high-boiling components 1000g and compound will urge Agent 300g is added in fluidized bed, and is passed through inert gas argon gas and decomposition agent, mole of the hydrogen chloride in decomposition agent gaseous mixture Accounting is 75%, decomposition agent and pretreatment high-boiling components dosage molar ratio 3.5: 1, and 130 DEG C of reaction temperature, fluidized bed is interior to urge Change cracking reaction, based on three kinds of monomers for generating dimethyldichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane Mix products eventually pass through postprocessing working procedures and are isolated recycling.
It is computed, high-boiling components cracking conversion per pass is up to 96%, and dimethyldichlorosilane selectivity is up to 76%.

Claims (7)

1. a kind of technique of catalytic pyrolysis organosilicon high-boiling product, which comprises the following steps:
(1) it is proportionally added into tri-n-octyl amine, triphenylphosphine and polyacrylamide microsphere, in mass ratio 1: 0.1- in a kettle 2.5: 1.5-5.5, it is warming up to 60-120 DEG C of reaction 6-18 hours, obtains composite catalyst;
(2) removal of impurities processing is carried out to organosilicon high-boiling product, removes high boiling silicon powder and metal impurities in advance, it is high to obtain pretreatment Boil object;
(3) reactor is added in pretreatment high-boiling components, and composite catalyst and inert gas is added, control reaction temperature 90-160 DEG C, it is then passed through decomposition agent into reactor, catalytic cracking reaction occurs under the catalytic condition of composite catalyst, generates diformazan Mix products based on three kinds of monomers of base dichlorosilane, tri-methyl-chlorosilane and monomethyl dichlorosilane, pass through post-processing Process is isolated recycling.
2. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 1, which is characterized in that the reaction temperature exists 105-130℃。
3. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 2, which is characterized in that the pretreatment high-boiling components Molar ratio with decomposition agent is 1: 1-3.5, and the mass ratio for pre-processing high-boiling components and composite catalyst is 1: 0.03-0.45.
4. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 3, which is characterized in that the pretreatment high-boiling components Mass ratio with composite catalyst is 1: 0.15-0.3.
5. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 3, which is characterized in that the decomposition agent is chlorination The mixture of hydrogen, chlorine and hydrogen, mole accounting of the hydrogen chloride in gaseous mixture are 45-80%.
6. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 2, which is characterized in that the reactor is selected from and fills out Expect one of tower, fluidized bed, agitated bed.
7. the technique of catalytic pyrolysis organosilicon high-boiling product according to claim 2, which is characterized in that the inert gas is selected from One of nitrogen, argon gas are a variety of.
CN201910215202.0A 2019-03-14 2019-03-14 The technique of catalytic pyrolysis organosilicon high-boiling product Pending CN110183481A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348652A (en) * 2020-04-29 2020-06-30 中国恩菲工程技术有限公司 Chlorosilane high-boiling-point substance catalytic cracking reactor and polycrystalline silicon device
CN114573629A (en) * 2020-11-30 2022-06-03 新疆硅基新材料创新中心有限公司 Organic silicon monomer preparation method and system and polycrystalline silicon system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348652A (en) * 2020-04-29 2020-06-30 中国恩菲工程技术有限公司 Chlorosilane high-boiling-point substance catalytic cracking reactor and polycrystalline silicon device
CN114573629A (en) * 2020-11-30 2022-06-03 新疆硅基新材料创新中心有限公司 Organic silicon monomer preparation method and system and polycrystalline silicon system

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Application publication date: 20190830