CN110182420B - Automatic monitoring device and method for packing machine and packing machine - Google Patents

Automatic monitoring device and method for packing machine and packing machine Download PDF

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Publication number
CN110182420B
CN110182420B CN201910454051.4A CN201910454051A CN110182420B CN 110182420 B CN110182420 B CN 110182420B CN 201910454051 A CN201910454051 A CN 201910454051A CN 110182420 B CN110182420 B CN 110182420B
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China
Prior art keywords
temperature
breaking force
abnormal
packing
packing belt
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CN110182420A (en
Inventor
马君
黄小伟
方健
陈观水
陈建中
黄良友
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Aux Air Conditioning Co Ltd
Ningbo Aux Electric Co Ltd
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Aux Air Conditioning Co Ltd
Ningbo Aux Electric Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/08Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to stop, or to control the speed of, the machine as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/18Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention provides an automatic monitoring device, an automatic monitoring method and a packer of the packer; wherein, baling press automatic monitoring device includes: the controller is used for setting the frequency of the detection of the breaking force of the packing belt; and the tension testing mechanism is connected with the controller and is used for detecting the breaking force of the packing belt according to the frequency of the breaking force detection of the packing belt. The automatic monitoring device, the automatic monitoring method and the packing machine realize automatic detection of the breaking force and real-time automatic detection of the scalding head temperature, automatically alarm when the breaking force and/or the scalding head temperature are detected to be abnormal, improve the detection efficiency and solve the problems of incapability of being detected in place manually and loose and lost packing.

Description

Automatic monitoring device and method for packing machine and packing machine
Technical Field
The invention relates to the technical field of manufacturing, in particular to an automatic monitoring device and an automatic monitoring method for a packer and the packer.
Background
A baler, also known as a strapping machine or strapping machine, is a machine that uses a strapping tape to wrap a product or package, then tightens and melts the ends by a heat effect, or uses a material such as a fastener. The baling press has the advantages that the baling belt can be tightly attached to the surface of the baled baling part, so that the baling part is prevented from scattering due to loose baling in transportation and storage, and the baling belt can be tidily and attractive.
The automatic packing machine commonly used in the market at present generally adopts the following working modes: when the finished products transported on the production line reach the packing position, the diffuse reflection photoelectric switch arranged on the packing machine senses the finished products (packed objects) and outputs corresponding trigger signals to start the packing process of the finished products. The above packing process may generally include the following steps: the ironing head of the packer executes preset actions, the ironing head carries out ironing connection on the packing belt, two ends of the packing belt are ironed together, packing is completed, and a finished product flows away along the assembly line.
In general, while the existing baler can complete the baling of the finished product, it still suffers from the following disadvantages: in the working process, due to abrasion of mechanical mechanisms of the packing machine, the gap is increased, the heat aging and the running speed can influence the welding temperature, the welding quality of the packing belt is easily influenced, the welding tension cannot meet the set requirement, the packing belt is likely to be broken and broken, the finished product is likely to be broken, and even the packing belt is harmful to a loading master, so that the personal safety is endangered, and the public praise of brands is greatly influenced.
In order to prevent the packing from loosening, the existing manual sampling is adopted to detect the breaking force of the packing belt and the temperature of the scalding head is manually detected, but the manual monitoring is high in cost and low in efficiency, and is often uncontrollable, if the detection is not performed in place, the packing quality problem frequently occurs, and the packing quality and the use of customers are seriously affected.
In view of the above problems, no effective solution has been proposed at present.
Disclosure of Invention
The invention solves the problems that the existing packer adopts manual sampling to detect the breaking force and the scalding temperature of the packing belt, has high cost and low efficiency, is often uncontrollable in manual monitoring, and can cause frequent packing quality problems if the detection is not performed in place, thereby seriously affecting the packing quality and the use of customers.
In order to solve the problems, the invention provides an automatic monitoring device and an automatic monitoring method for a packer and the packer.
An automatic monitoring device for a baler, comprising:
the controller is used for setting the frequency of the detection of the breaking force of the packing belt;
and the tension testing mechanism is connected with the controller and is used for detecting the breaking force of the packing belt according to the frequency.
According to the automatic monitoring device for the packing machine, disclosed by the invention, the automatic detection of the breaking force of the packing belt is realized through the controller and the tension testing mechanism, the detection efficiency is improved, and the problems that the manual sampling is not detected in place and the packing is loosened are solved.
Further, the baling press includes the scalding head, baling press automatic monitoring device still includes:
the temperature sensor is used for detecting the ironing head temperature;
the constant temperature power compensation control module is connected with the temperature sensor and is used for performing temperature compensation when the temperature of the ironing head is abnormal.
Therefore, the automatic detection and compensation of the scalding head temperature in real time are realized through the temperature sensor and the constant temperature power compensation control module, and compared with the manual detection of the scalding head temperature, the automatic detection device improves the detection efficiency, reduces the detection cost, is beneficial to ensuring the packaging quality and avoids the problem of loosening of the packaging caused by the fact that the manual detection is not in place.
Further, the controller is connected with the tension testing mechanism and the temperature sensor at the same time and is used for controlling the operation of the packer according to the detected breaking force and/or the ironing head temperature.
Further, the controller is used for controlling the packer to stop when the breaking force is abnormal and/or the scalding head temperature is abnormal.
Further, the method further comprises the following steps: and the alarm is used for alarming when the temperature is abnormal and/or the breaking force is abnormal. The alarm is arranged to timely inform staff or maintenance staff to overhaul when abnormality is monitored, so that abnormal packaged products can be prevented from flowing into the market.
A packer comprising the automatic monitoring device; further comprises:
a conveying mechanism for conveying the packaged object;
the photoelectric switch is used for sensing the packaged object and outputting a trigger signal;
the up-down lifting mechanism is used for executing up-down lifting actions according to the trigger signals output by the photoelectric switch so as to sleeve the packing belt; and
the front-back telescopic mechanism is positioned on the front-back telescopic mechanism and used for executing front-back telescopic action so as to adjust the tensioning state of the tension testing mechanism.
The packer has the advantages of low cost, simple principle, easy realization, no interference by people and environment and wide application range.
An automatic monitoring method for a packer, comprising:
setting the frequency of detecting the breaking force of the packing belt;
and detecting the breaking force of the packing belt according to the frequency.
The automatic monitoring method of the packer realizes automatic detection of breaking force, improves detection efficiency, and solves the problems of insufficient detection of manual sampling and loose packing.
Further, the method further comprises the steps of:
detecting the temperature of an ironing head; and
and carrying out temperature compensation on the ironing head according to the detected ironing head temperature.
Compared with the manual detection of the scalding head temperature, the automatic monitoring method for the packer improves the detection efficiency, reduces the detection cost and can effectively avoid the problem of loosening and loosening of the packer caused by the fact that the detection is not in place.
Further, the method further comprises the steps of: and controlling the operation of the packer according to the detected breaking force and/or the detected scalding head temperature.
Further, controlling the operation of the baler according to the detected breaking force and/or the ironing head temperature, including: and if the breaking force is abnormal and/or the scalding temperature is abnormal, controlling the packer to stop.
And further, if the detected temperature is abnormal and/or the breaking force is abnormal, alarming is carried out. The abnormal packaging product can be prevented from flowing into the market by alarming when the abnormal packaging product is abnormal and timely informing a worker or a maintainer to overhaul when the abnormal packaging product is monitored.
Further, after setting the frequency of the stretch breaking force detection, before the stretch breaking force detection is performed on the packing belt, the method further includes:
sensing the packed object and outputting a trigger signal;
and sleeving the packing belt according to the trigger signal.
Further, the stretch breaking force detection is performed on the packing belt, including:
hooking a tensile test hook on the packing belt;
adjusting the tensioning state of the tension test hook; and
and (5) detecting the breaking force of the packing belt.
Drawings
FIG. 1 is a block diagram of an automatic monitoring device of a baler according to the present invention;
FIG. 2 is a schematic diagram of a packer according to an embodiment of the invention;
FIG. 3 is a schematic view of another construction of a packer according to an embodiment of the invention;
FIG. 4 is a schematic view of a baler according to an embodiment of the invention;
FIG. 5 is a flow chart of an automatic monitoring method of the packer of the invention;
fig. 6 is a flowchart of a method for automatically monitoring a baler according to an embodiment of the invention.
Reference numerals illustrate:
the device comprises a 1-controller, a 2-tension testing mechanism, a 3-conveying mechanism, a 4-alarm, a 5-front-back telescopic mechanism, a 6-up-down lifting mechanism, a 7-ironing head, an 8-thermocouple, a 9-constant temperature power compensation control module and a 10-tension testing hook.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any or all possible combinations of one or more of the associated listed items.
As shown in fig. 1, the present invention provides an automatic monitoring device for a packer, comprising:
the controller is used for setting the frequency of the detection of the breaking force of the packing belt; and
and the tension testing mechanism is connected with the controller and is used for detecting the breaking force of the packing belt according to the frequency of the breaking force detection of the packing belt.
The frequency of the detection of the breaking force of the packing belt is the frequency of the detection of the breaking force of the packing belt in a unit time. The higher the set frequency is, the more times of detecting the breaking force of the packing belt in unit time are indicated, the frequency can be set and adjusted by the controller according to actual needs, and the operation is convenient.
According to the automatic monitoring device for the packing machine, disclosed by the invention, the automatic detection of the breaking force of the packing belt is realized through the controller and the tension testing mechanism, the detection efficiency is improved, and the problems that the manual sampling is not detected in place and the packing is loosened are solved.
Further, the automatic monitoring device of the packer may further include:
the temperature sensor is used for detecting the ironing head temperature in real time; and
the constant temperature power compensation control module is connected with the temperature sensor and is used for performing temperature compensation when the temperature of the ironing head is abnormal.
Therefore, the automatic detection and compensation of the scalding head temperature in real time are realized through the temperature sensor and the constant temperature power compensation control module, and compared with the manual detection of the scalding head temperature, the automatic detection device improves the detection efficiency, reduces the detection cost, is beneficial to ensuring the packaging quality and avoids the problem of loosening of the packaging caused by the fact that the manual detection is not in place.
The controller is connected with the tension testing mechanism and the temperature sensor at the same time and is used for controlling the packer to operate according to the detected breaking force and/or the ironing head temperature. Specifically, the controller controls the packer to stop when the breaking force is abnormal and/or the scalding temperature is abnormal. More specifically, the breaking force is abnormal, that is, if the detected breaking force is lower than a set breaking force lower limit, it is determined as abnormal. And if the detected ironing head temperature is lower than a set temperature lower limit or higher than a set temperature upper limit, judging that the ironing head temperature is abnormal. The lower and upper temperature limits and the lower breaking force limit may be set by the controller.
In addition, in order to timely inform a worker or a maintainer to overhaul when the abnormality is monitored, the automatic monitoring device of the packer of the invention can further comprise: and the alarm is used for alarming when the temperature is abnormal and/or the breaking force is abnormal, so that abnormal packaged products can be prevented from flowing into the market.
The invention also provides a packer, which comprises the automatic monitoring device; further comprises:
a conveying mechanism for conveying the packaged object;
the ironing head is used for ironing and connecting the packing belt so as to bind the packing belt on a packed object;
the photoelectric switch is used for sensing the packaged object and outputting a trigger signal;
the up-down lifting mechanism is used for executing up-down lifting actions according to the trigger signals output by the photoelectric switch so as to sleeve the packing belt; and
the front-back telescopic mechanism is positioned on the front-back telescopic mechanism and used for executing front-back telescopic action so as to adjust the tensioning state of the tension testing mechanism.
According to the packer disclosed by the invention, the automatic detection of the breaking force and the real-time automatic detection of the scalding temperature are realized by utilizing the automatic monitoring device, so that the monitoring efficiency is improved, and the packing quality is ensured.
In one embodiment, as shown in fig. 2-4, the packer comprises a photoelectric switch, a controller 1, a tension testing mechanism 2, a conveying mechanism 3, an alarm 4, a front-back telescopic mechanism 5, an up-down lifting mechanism 6, an ironing head 7, a thermocouple 8, a constant temperature power compensation control module 9 and a tension testing hook 10.
The photoelectric switch is used for sensing the packed objects on the conveying mechanism 3 and outputting trigger signals when the packed objects flow to the packing position along with the conveying mechanism 3.
The controller 1 is located at one side of the conveying mechanism 3, and comprises a control panel, and is used for setting the frequency, the lower temperature limit, the upper temperature limit, the lower breaking force limit and the like of the breaking force detection of the packing belt. For convenient use, the control panel can also display the frequency, the lower temperature limit, the upper temperature limit and the lower breaking force limit of the set packing belt breaking force detection.
The tensile testing mechanism 2 comprises a tensile testing hook 10 which can be used for hooking the packing belt for tensile testing. The tension testing mechanism 2 is located on the front-rear telescopic mechanism 5, and the tensioning state of the tension testing hook 10 on the packing belt can be adjusted through the front-rear telescopic action of the front-rear telescopic mechanism 5, so that the stretch-break force detection is completed.
The conveying mechanism 3 is, for example, a roller conveying mechanism for conveying the packaged article.
The alarm 4 is arranged above the controller 1 and is used for alarming when the temperature is abnormal and/or the breaking force is abnormal so as to remind related personnel of overhauling the packer in time.
The front-back telescopic mechanism 5 can perform a front-back telescopic action (i.e. action along the direction parallel to the plane of the roller) so as to drive the tensile testing mechanism 2 and the tensile testing hook 10 thereof to move, thereby adjusting the tensioning state of the tensile testing hook 10 on the packing belt.
The up-down lifting mechanism 6 can perform up-down lifting motion (i.e. motion along the direction perpendicular to the plane of the roller), and performs up-down lifting motion according to the trigger signal output by the photoelectric switch, so as to sleeve the packing belt.
The ironing head 7 is arranged below the conveying mechanism 3 and is used for ironing and connecting packing belts after the packing belts are sleeved on the packed objects, so that packing is completed.
The thermocouple 8, i.e. a temperature sensor, is also arranged below the conveyor belt and is placed close to the ironing head 7 in use to detect the ironing head temperature.
The constant temperature power compensation control module 9 is connected with the thermocouple 8 and the ironing head 7, and performs temperature compensation when the temperature of the ironing head is lower than the set temperature lower limit.
The invention also provides an automatic monitoring method of the packer, as shown in fig. 5, the automatic monitoring method of the packer comprises the following steps:
setting the frequency of detecting the breaking force of the packing belt;
and detecting the breaking force of the packing belt according to the frequency of the breaking force detection of the packing belt.
Wherein, carry out breaking force detection to packing area, include: and hooking the breaking force testing hook on the packing belt, adjusting the tensioning state of the pulling force testing hook, and detecting the breaking force of the packing belt.
After setting the frequency of the breaking force detection, before the breaking force detection is carried out on the packing belt, the method further comprises the following steps: sensing the packed object, outputting a trigger signal, and sleeving the packing belt according to the trigger signal.
The automatic monitoring method of the packer realizes automatic detection of breaking force, improves detection efficiency, and solves the problems of insufficient detection of manual sampling and loose packing.
Furthermore, the automatic monitoring method of the packer can also comprise real-time automatic temperature detection and temperature compensation, and comprises the following specific steps:
detecting the temperature of an ironing head; and
and carrying out temperature compensation on the ironing head according to the detected ironing head temperature.
Therefore, the automatic monitoring method of the packer realizes real-time automatic detection and compensation of the scalding head temperature, improves the detection efficiency, reduces the detection cost and can effectively avoid the problem of loosening and loosening of the packer caused by the fact that the packer is not detected in place manually compared with the manual detection of the scalding head temperature.
After the breaking force detection and the scalding head temperature detection, the automatic monitoring method of the packer can further comprise the following steps: and controlling the operation of the packer according to the detected breaking force and/or the detected scalding head temperature. Specifically, according to the detected breaking force and/or the scalding head temperature, the operation of the packer is controlled, and the method comprises the following steps: and if the breaking force is abnormal and/or the scalding temperature is abnormal, controlling the packer to stop.
In addition, in order to timely inform a worker or a serviceman of maintenance when an abnormality is monitored, the automatic monitoring method of the packer may further include: and if the temperature is abnormal and/or the breaking force is abnormal, alarming is carried out.
In another embodiment, referring to fig. 6, the automatic monitoring method of the packer specifically includes the following steps:
1. normal state: the packer is in a normal packing state, the up-down lifting mechanism 6 is in a top position, a packed object flows through, the photoelectric switch senses a photoelectric signal, a trigger signal is output, and packing is executed;
2. sampling and detecting actions: the frequency and the temperature are set through a control panel (wherein the frequency is the frequency of detection of the breaking force of the packing belt, the temperature is the upper limit and the lower limit of the temperature of the ironing head), photoelectric signals are induced by a photoelectric switch to count the flowing packed objects, if the photoelectric signal count reaches the set frequency, a packing machine roller is stopped (a packing machine transmission mechanism is of a roller type in the embodiment), the upper and lower lifting mechanisms 6 are lowered to a low position from a top position, the photoelectric switch induces the photoelectric signals, the front and rear telescopic mechanisms 5 extend out, the tension test mechanism 2 extends out, the packing machine is automatically packed to the upper and lower lifting mechanisms (i.e. packing belts are sleeved on the upper and lower lifting mechanisms), the upper and lower lifting mechanisms 6 are lifted to the top position from a low position, the front and rear telescopic mechanisms 5 retract, the tension test mechanism 2 is tightened by a telescopic state, the breaking force of the packing belt is tested and extracted, data are recorded, whether the breaking force is abnormal or not is judged, if the breaking force is normal, the packing machine is circulated, normal production is performed, if the breaking force is abnormal, the alarm 4 alarms, and the packing machine roller is stopped, and equipment overhaul is performed.
3. Parameter setting: setting upper and lower limits of the ironing head temperature (namely the ironing head welding temperature), setting the frequency of detecting the breaking force of the packing belt, and setting the lower limit of the pulling force according to the first and set frequency;
4. judgment logic: when detecting that the temperature of an ironing head of the packing machine exceeds a set range and the breaking force detected by set frequency is abnormal, an alarm 4 of the packing machine carries out abnormal alarm and meanwhile the assembly line is stopped in a linkage way, and after a worker or a maintainer removes faults, meets starting conditions and the packing machine is qualified in self-checking breaking force, the fault removal is judged and the packing machine is started to operate.
In summary, the automatic monitoring device, the automatic monitoring method and the packer of the invention have low cost, simple principle, easy realization, no interference from people and environment and wide application range.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention should be assessed accordingly to that of the appended claims.

Claims (8)

1. An automatic monitoring device for a packer, comprising:
the controller (1) is connected with the tension testing mechanism (2) and the temperature sensor at the same time and is used for controlling the operation of the packing machine according to the detected breaking force and/or the ironing head temperature, controlling the shut down of the packing machine when the breaking force is abnormal and/or the ironing head temperature is abnormal, and setting the frequency of the breaking force detection of the packing belt;
the tension testing mechanism (2) is connected with the controller (1) and is used for detecting the breaking force of the packing belt according to the frequency;
the baler comprises an ironing head (7);
the temperature sensor is used for detecting the ironing head temperature;
the constant-temperature power compensation control module (9) is connected with the temperature sensor and is used for performing temperature compensation when the temperature of the ironing head is abnormal;
and the alarm (4) is used for alarming when the temperature of the ironing head is abnormal and/or the breaking force is abnormal.
2. A baler comprising the baler automatic monitoring apparatus of claim 1; further comprises:
a conveying mechanism (3) for conveying the packaged objects;
the photoelectric switch is used for sensing the packaged object and outputting a trigger signal;
the up-down lifting mechanism (6) is used for executing up-down lifting actions according to the trigger signals output by the photoelectric switch so as to sleeve the packing belt; and
the front-back telescopic mechanism (5), the tension testing mechanism (2) is positioned on the front-back telescopic mechanism (5), and the front-back telescopic mechanism (5) is used for executing front-back telescopic action so as to adjust the tensioning state of the tension testing mechanism (2);
setting the frequency of detecting the breaking force of the packing belt;
and detecting the breaking force of the packing belt according to the frequency.
3. The baler of claim 2, further comprising:
detecting the temperature of an ironing head; and
and carrying out temperature compensation on the ironing head (7) according to the detected ironing head temperature.
4. A baler according to claim 3, further comprising: and controlling the operation of the packer according to the detected breaking force and/or the detected scalding head temperature.
5. The strapping machine as in claim 4 wherein controlling operation of the strapping machine in response to the sensed pull-apart force and/or the ironing head temperature comprises: and if the breaking force is abnormal and/or the scalding temperature is abnormal, controlling the packer to stop.
6. A baler according to claim 3, characterised in that an alarm is given if the temperature and/or breaking force detected is abnormal.
7. The baler of claim 2, further comprising, after setting the frequency of the stretch-break force detection, before the stretch-break force detection of the bale strap:
sensing the packed object and outputting a trigger signal;
and sleeving the packing belt according to the trigger signal.
8. The strapping machine as in claim 2 wherein the tension-break force detection of the strapping band comprises:
hooking a tensile testing hook (10) on the packing belt;
adjusting the tension state of the tension test hook (10); and
and (5) detecting the breaking force of the packing belt.
CN201910454051.4A 2019-05-28 2019-05-28 Automatic monitoring device and method for packing machine and packing machine Active CN110182420B (en)

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CN208672445U (en) * 2018-06-20 2019-03-29 长沙格力暖通制冷设备有限公司 A kind of restraint zone pull force calculation system
CN211076622U (en) * 2019-05-28 2020-07-24 宁波奥克斯电气股份有限公司 Automatic monitoring device of packing machine and packing machine

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