CN110182420A - A kind of baling press automatic monitoring device, automatic monitoring method and baling press - Google Patents

A kind of baling press automatic monitoring device, automatic monitoring method and baling press Download PDF

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Publication number
CN110182420A
CN110182420A CN201910454051.4A CN201910454051A CN110182420A CN 110182420 A CN110182420 A CN 110182420A CN 201910454051 A CN201910454051 A CN 201910454051A CN 110182420 A CN110182420 A CN 110182420A
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CN
China
Prior art keywords
temperature
pull
detection
baling press
force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910454051.4A
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Chinese (zh)
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CN110182420B (en
Inventor
马君
黄小伟
方健
陈观水
陈建中
黄良友
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aux Air Conditioning Co Ltd
Ningbo Aux Electric Co Ltd
Original Assignee
Aux Air Conditioning Co Ltd
Ningbo Aux Electric Co Ltd
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Application filed by Aux Air Conditioning Co Ltd, Ningbo Aux Electric Co Ltd filed Critical Aux Air Conditioning Co Ltd
Priority to CN201910454051.4A priority Critical patent/CN110182420B/en
Publication of CN110182420A publication Critical patent/CN110182420A/en
Application granted granted Critical
Publication of CN110182420B publication Critical patent/CN110182420B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/08Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to stop, or to control the speed of, the machine as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/18Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The present invention provides a kind of baling press automatic monitoring device, automatic monitoring method and baling presses;Wherein, the baling press automatic monitoring device, comprising: controller, for setting the frequency of attaching strap breaking power detection;And tensile test mechanism, it is connect with the controller, the frequency for being detected according to the attaching strap breaking power carries out pull-off force detection to the strap.Baling press automatic monitoring device, automatic monitoring method and baling press of the present invention realize pull-off force and detect and perm automatically temperature real time automatic detection, when detecting pull-off force and/or perming temperature anomaly, automatic alarm, improve detection efficiency, the problem of solving artificially can't detect position, and packing loosens loss.

Description

A kind of baling press automatic monitoring device, automatic monitoring method and baling press
Technical field
The present invention relates to manufacturing technology fields, in particular to a kind of baling press automatic monitoring device, automatic monitoring side Method and baling press.
Background technique
Baling press is also known as banding machine or strapper, is to wind product or package using strap, then tightening and by two End is melted by fuel factor or using the machine for wrapping the connection of the materials such as button.The effect of baling press be enable strap be tightly attached to by Bundle and package part surface, guarantee wrapping article transport, storage in be not scattered because tying up loosely, can additionally take into account tie up it is whole Neat beautiful consideration.
Common automatic packing machine generallys use following working method currently on the market: the finished product transported on assembly line arrives When up to packed locations, finished product (being packaged object) is incuded by the electric switch that diffuses being mounted on baling press, and exports Corresponding trigger signal is to start the process being packaged to finished product.Wherein, the process of above-mentioned packing usually may include following Step: the perming of baling press execute predetermined action, perm hot pick is carried out to strap, the both ends of strap are connected with hot, Complete packing, finished product more flows away with assembly line.
Under normal circumstances, although existing baling press can be completed to be packaged finished product, its still have with Lower deficiency: during the work time, since baling press mechanical mechanism is worn, gap increase, aging and the speed of service etc. of perming can shadows Fusion temp is rung, is easy to influence strap welding quality, causes welding pulling force that sets requirement is not achieved, it is possible that strap Machine is fallen in fracture, so as to cause finished product failure, or even is damaged to entrucking master worker, is jeopardized personal safety, largely effect on brand Public praise.
It is packaged and loosens in order to prevent, it is existing to be permed temperature using artificial sampling detection attaching strap breaking power and artificial detection, But artificial monitoring cost is high, low efficiency, and manually monitors often uncontrollable, if detecting unreachable position, will beat Packet quality problems take place frequently, and seriously affect and are packaged quality and client's use.
For above-mentioned problem, currently no effective solution has been proposed.
Summary of the invention
Problems solved by the invention is that existing baling press uses artificial sampling detection attaching strap breaking power and temperature of perming, at This height, low efficiency, and artificial monitoring is often uncontrollable, if detecting unreachable position, packing quality problems will occurs and take place frequently, sternly Ghost image, which is rung, is packaged quality and client's use.
To solve the above problems, the present invention provides a kind of baling press automatic monitoring device, automatic monitoring method and baling press.
A kind of baling press automatic monitoring device, comprising:
Controller, for setting the frequency of attaching strap breaking power detection;
Tensile test mechanism is connect with the controller, for carrying out pull-off force to the strap according to the frequency Detection.
Baling press automatic monitoring device of the present invention realizes attaching strap breaking power certainly by controller and tensile test mechanism The problem of dynamic detection, improves detection efficiency, and solving artificial sampling can't detect position, and packing loosens.
Further, the baling press includes perming, the baling press automatic monitoring device further include:
Temperature sensor, for detecting the temperature of perming;
Constant temperature power compensation control module, connect with the temperature sensor, for it is described perm temperature anomaly when into Trip temperature compensation.
Realized as a result, by temperature sensor and constant temperature power compensation control module perm temperature real time automatic detection and Compensation is permed temperature compared to artificial detection, and the present invention improves detection efficiency, is reduced testing cost, is advantageously ensured that and beat Packet quality avoids artificial detection is not in place packing is caused to loosen problem.
Further, the controller is connect with the tensile test mechanism and the temperature sensor simultaneously, is used for root The baling press operation is controlled according to the pull-off force and/or the temperature of perming of detection.
Further, the controller be used for the pull-off force it is abnormal and/or it is described perm temperature anomaly when control institute State baling press shutdown.
Further, further includes: alarm, for being reported in the temperature anomaly and/or the pull-off force exception It is alert.It can timely notify staff or maintenance personal to overhaul when monitoring exception by the way that alarm is arranged, can prevent Only abnormal packaged products come into the market.
A kind of baling press, including the automatic monitoring device;Further include:
Transport mechanism is packaged object for transmitting;
Optoelectronic switch, for being incuded to the object that is packaged and exporting trigger signal;
Oscilaltion mechanism, the trigger signal for being exported according to the optoelectronic switch executes oscilaltion movement, with set Fill the strap;And
Elastic mechanism, the tensile test mechanism are located in the elastic mechanism, the elastic mechanism For executing elastic movement, to adjust the tension of the tensile test mechanism.
Baling press of the present invention is low in cost, and principle is simple, easy to accomplish, not by people, the interference of environment, applicable range Extensively.
A kind of baling press automatic monitoring method, comprising:
Set the frequency of attaching strap breaking power detection;
Pull-off force detection is carried out to the strap according to the frequency.
Baling press automatic monitoring method of the present invention, realizes pull-off force and detects automatically, improve detection efficiency, solve people The problem of work sampling Detection is not in place, and packing loosens.
Further, the method further include:
Detect temperature of perming;And
Temperature of perming according to detection carries out temperature-compensating to described perm.
Baling press automatic monitoring method of the present invention realizes perm temperature real time automatic detection and compensation, compared to artificial inspection Survey is permed temperature, and the present invention improves detection efficiency, reduces testing cost and can effectively avoid artificial detection is not in place from making Problem is loosened at packing.
Further, the method further include: according to the pull-off force of detection and/or the temperature control institute that perms State baling press operation.
Further, it controls the baling press according to the pull-off force of detection and/or the temperature of perming and runs, packet It includes: if the pull-off force is abnormal and/or the temperature anomaly of perming, controlling the baling press and shut down.
Further, it if the temperature anomaly of detection and/or pull-off force are abnormal, alarms.By when abnormal Carrying out alarm can timely notify staff or maintenance personal to overhaul when monitoring exception, can prevent abnormal packing Product comes into the market.
Further, after the frequency of setting pull-off force detection, before carrying out pull-off force detection to the strap, also Include:
Induction is packaged object and exports trigger signal;
The strap is set with according to the trigger signal.
Further, pull-off force detection is carried out to the strap, comprising:
Tensile test hook is hooked on the strap;
Adjust the tension of tensile test hook;And
Pull-off force detection is carried out to strap.
Detailed description of the invention
Fig. 1 is one block diagram of baling press automatic monitoring device of the present invention;
Fig. 2 is one structural schematic diagram of baling press according to an embodiment of the present invention;
Fig. 3 is another structural schematic diagram of baling press according to an embodiment of the present invention;
Fig. 4 is the another structural schematic diagram of baling press according to an embodiment of the present invention;
Fig. 5 is baling press automatic monitoring method flow chart of the present invention;
Fig. 6 is baling press automatic monitoring method flow chart according to an embodiment of the present invention.
Description of symbols:
1- controller, 2- tensile test mechanism, 3- transport mechanism, 4- alarm, the elastic mechanism of 5-, 6- or more rise Descending mechanism, 7- perm, 8- thermocouple, 9- constant temperature power compensation control module, 10- tensile test hook.
Specific embodiment
To make the above purposes, features and advantages of the invention more obvious and understandable, with reference to the accompanying drawing to the present invention Specific embodiment be described in detail.
It is only to be not intended to limit the invention merely for for the purpose of describing particular embodiments in terminology used in the present invention. It is also intended in the present invention and the "an" of singular used in the attached claims, " described " and "the" including majority Form, unless the context clearly indicates other meaning.It is also understood that term "and/or" used herein refers to and wraps It may be combined containing one or more associated any or all of project listed.
As shown in Figure 1, the present invention provides a kind of baling press automatic monitoring devices, comprising:
Controller, for setting the frequency of attaching strap breaking power detection;And
Tensile test mechanism is connect with the controller, and the frequency for being detected according to the attaching strap breaking power is to institute It states strap and carries out pull-off force detection.
The frequency of the attaching strap breaking power detection is to be detected within a unit time to the pull-off force of strap Number.Wherein, the frequency of setting the high, shows that the number detected within the unit time to the pull-off force of strap is more, Can the frequency be set and be adjusted using the controller according to actual needs, be operated more convenient.
Baling press automatic monitoring device of the present invention realizes attaching strap breaking power certainly by controller and tensile test mechanism The problem of dynamic detection, improves detection efficiency, and solving artificial sampling can't detect position, and packing loosens.
Further, the baling press automatic monitoring device may also include that
Temperature sensor, for temperature of perming described in real-time detection;And
Constant temperature power compensation control module, connect with the temperature sensor, for it is described perm temperature anomaly when into Trip temperature compensation.
Realized as a result, by temperature sensor and constant temperature power compensation control module perm temperature real time automatic detection and Compensation is permed temperature compared to artificial detection, and the present invention improves detection efficiency, is reduced testing cost, is advantageously ensured that and beat Packet quality avoids artificial detection is not in place packing is caused to loosen problem.
Wherein, the controller is connect with the tensile test mechanism and the temperature sensor simultaneously, for according to inspection The pull-off force and/or the temperature of perming surveyed control the baling press operation.Specifically, the controller is broken described Power it is abnormal and/or it is described perm temperature anomaly when control the baling press and shut down.More specifically, the pull-off force is abnormal, i.e., It is determined as exception if the pull-off force of detection is lower than setting pull-off force lower limit.The temperature anomaly of perming, is even detected The temperature of perming is lower than set temperature lower limit or is higher than the set temperature upper limit, then is determined as exception.The lowest temperature and Temperature upper limit and pull-off force lower limit can be set by the controller.
In addition, the present invention is beaten in order to timely notify staff or maintenance personal to overhaul when monitoring exception Chartered plane automatic monitoring device may also include that alarm, for being reported in the temperature anomaly and/or the pull-off force exception Alert, this prevents abnormal packaged products to come into the market.
The present invention also provides a kind of baling presses, including the automatic monitoring device;Further include:
Transport mechanism is packaged object for transmitting;
It perms, is used for hot pick strap, strap is bundled in and is packaged on object;
Optoelectronic switch for incuding to the object that is packaged, and exports trigger signal;
Oscilaltion mechanism, the trigger signal for being exported according to the optoelectronic switch executes oscilaltion movement, with set Fill the strap;And
Elastic mechanism, the tensile test mechanism are located in the elastic mechanism, the elastic mechanism For executing elastic movement, to adjust the tension of the tensile test mechanism.
Baling press of the present invention realizes the pull-off force temperature that detects and perm automatically using automatic monitoring device and examines automatically in real time It surveys, improves monitoring efficiency, ensure that packing quality.
In one embodiment, as in Figure 2-4, the baling press includes optoelectronic switch, controller 1, tensile test Mechanism 2, transport mechanism 3, alarm 4, elastic mechanism 5, oscilaltion mechanism 6,7, thermocouple 8 of perming, constant temperature power are mended Repay control module 9 and tensile test hook 10.
Wherein, the optoelectronic switch is being packaged object with institute for incuding to the object that is packaged in transport mechanism 3 It states when transport mechanism 3 flow to packed locations and exports trigger signal.
The controller 1 is located at 3 side of transport mechanism comprising control panel, for setting attaching strap breaking power The frequency, lowest temperature, temperature upper limit, pull-off force lower limit of detection etc..For convenience of use, the control panel can also be to setting The frequency of attaching strap breaking power detection, lowest temperature, temperature upper limit, pull-off force lower limit shown.
The tensile test mechanism 2 includes tensile test hook 10, can be used for hooking the strap to carry out pull-off force survey Examination.The tensile test mechanism 2 is located in the elastic mechanism 5, can pass through the elastic of the elastic mechanism 5 Movement adjusts the tensile test hook 10 to the tension of the strap, to complete pull-off force detection.
The transport mechanism 3 is, for example, roller conveyors structure, is packaged object for transmitting.
The alarm 4 is arranged above the controller 1, for different in the temperature anomaly and/or the pull-off force It alarms when often, to remind related personnel to overhaul in time to the baling press.
Elastic movement can be performed in the elastic mechanism 5, and (i.e. the direction of plane is dynamic where being parallel to roller Make), to drive the tensile test mechanism 2 and its tensile test hook 10 mobile, so as to adjust 10 pairs of institutes of the tensile test hook State the tension of strap.
It is (i.e. dynamic along the direction perpendicular to plane where roller that oscilaltion movement can be performed in the oscilaltion mechanism 6 Make), oscilaltion movement is executed according to the trigger signal of optoelectronic switch output, to be set with the strap.
It is described to perm 7 settings below the transport mechanism 3, for after being packaged object set and loading onto strap hot pick beat Band is completed to be packaged.
The thermocouple 8 is temperature sensor, is also disposed at below the conveyer belt, when in use scalds it close to described First 7 place to detect the temperature of perming.
The constant temperature power compensation control module 9 is lower than with the thermocouple 8 and 7 connections of perming in the temperature of perming Temperature-compensating is carried out when set temperature lower limit.
The present invention also provides a kind of baling press automatic monitoring methods, as shown in figure 5, the baling press automatic monitoring method The following steps are included:
Set the frequency of attaching strap breaking power detection;
Pull-off force detection is carried out to the strap according to the frequency of attaching strap breaking power detection.
Wherein, described that pull-off force detection is carried out to strap, comprising: pull-off force test hook is hooked on the strap, The tension of tensile test hook is adjusted, and pull-off force detection is carried out to strap.
After the frequency of setting pull-off force detection, before carrying out pull-off force detection to strap, further includes: to being packaged Object is incuded and is exported trigger signal, and is set with the strap according to the trigger signal.
Baling press automatic monitoring method of the present invention, realizes pull-off force and detects automatically, improve detection efficiency, solve people The problem of work sampling Detection is not in place, and packing loosens.
Further, baling press automatic monitoring method of the present invention may also include real-time automatic temperature-adjusting detection and temperature-compensating, Specific step is as follows:
Detect temperature of perming;And
Temperature of perming according to detection carries out temperature-compensating to described perm.
Baling press automatic monitoring method of the present invention realizes perm temperature real time automatic detection and compensation as a result, compared to Artificial detection is permed temperature, and the present invention improves detection efficiency, reduces testing cost and can effectively avoid artificial detection not It causes to be packaged in place and loosens problem.
After pull-off force detection and temperature detection of perming, the baling press automatic monitoring method may also include that according to inspection The pull-off force and/or the temperature of perming surveyed control the baling press operation.Specifically, according to the pull-off force of detection And/or the temperature of perming controls baling press operation, comprising: if the pull-off force is abnormal and/or the temperature of perming is different Often, then the baling press is controlled to shut down.
In addition, in order to timely notify staff or maintenance personal to overhaul when monitoring exception, the packing If machine automatic monitoring method may also include that the temperature anomaly and/or pull-off force are abnormal, alarm.
In another embodiment, incorporated by reference to shown in Fig. 6, the baling press automatic monitoring method detailed process is as follows:
1, normal condition: baling press is in normal and is packaged state, and oscilaltion mechanism 6 is in top position, is packaged logistics, Optoelectronic switch incudes photosignal, exports trigger signal, executes packing;
2, sample detection acts: by the control panel setting frequency, (wherein, the frequency is specially attaching strap breaking power to temperature The frequency of detection, temperature are specially temperature upper and lower limit of perming) object is packaged to what is flowed through by optoelectronic switch induction photosignal It is counted, if photosignal, which counts, reaches the frequency of setting, is packaged machine cylinder and shuts down (baling press conveyer in the present embodiment Structure is cylinder type), the oscilaltion mechanism 6 incudes photosignal, elastic machine by top potential drop to low level, optoelectronic switch Structure 5 stretches out, and tensile test mechanism 2 is stretched out, and strap (is sleeved on described by baling press automatic packaging to upper and lower elevating mechanism In oscilaltion mechanism), oscilaltion mechanism 6 rises to top position by low level, and elastic mechanism 5 retracts, and makes tensile test mechanism 2 It is tightened by retracted position, Test extraction attaching strap breaking power, records data, judge whether pull-off force is abnormal, if pull-off force is normal, It is then packaged machine cylinder circulation, normal to produce, if pull-off force is abnormal, alarm 4 is alarmed, and is packaged machine cylinder shutdown, is carried out Overhaul of the equipments.
3, parameter setting: setting temperature (fusion temp of perming) upper and lower limit of perming, setting attaching strap breaking power detection The frequency, pulling force lower limit, can by for the first time, setting the frequency detection;
4, decision logic: when pull-off force of the temperature of perming beyond setting range, setting frequency detection for detecting baling press When abnormal, the alarm 4 of the baling press carries out abnormal alarm assembly line linkage simultaneously and shuts down, by staff or maintenance personal After debugging, meeting compressor start up condition, baling press self-test pull-off force qualification, troubleshooting, booting operation are determined.
To sum up, baling press automatic monitoring device of the present invention, automatic monitoring method and baling press are low in cost, and principle is simple, Easy to accomplish, not by people, the interference of environment, applicable range is wide.
Although present disclosure is as above, present invention is not limited to this.Anyone skilled in the art are not departing from this It in the spirit and scope of invention, can make various changes or modifications, therefore protection scope of the present invention should be with claim institute Subject to the range of restriction.

Claims (13)

1. a kind of baling press automatic monitoring device characterized by comprising
Controller (1), for setting the frequency of attaching strap breaking power detection;
Tensile test mechanism (2) is connect with the controller (1), for being broken according to the frequency to the strap Power detection.
2. the apparatus according to claim 1, which is characterized in that the baling press includes perming (7), and the baling press is automatic Monitoring device further include:
Temperature sensor, for detecting the temperature of perming;
Constant temperature power compensation control module (9), connect with the temperature sensor, in the temperature anomaly when progress of perming Temperature-compensating.
3. the apparatus of claim 2, which is characterized in that the controller (1) simultaneously with the tensile test mechanism (2) it is connected with the temperature sensor, for controlling the packing according to the pull-off force and/or the temperature of perming of detection Machine operation.
4. device according to claim 3, which is characterized in that the controller (1) be used for the pull-off force it is abnormal and/ Or it is described perm temperature anomaly when control the baling press and shut down.
5. the apparatus of claim 2, which is characterized in that further include: alarm (4), in the temperature anomaly And/or it alarms when the pull-off force exception.
6. a kind of baling press, which is characterized in that including the automatic monitoring device as described in any one of claims 1 to 5;Also wrap It includes:
Transport mechanism (3) is packaged object for transmitting;
Optoelectronic switch, for being incuded to the object that is packaged and exporting trigger signal;
Oscilaltion mechanism (6), the trigger signal for being exported according to the optoelectronic switch executes oscilaltion movement, with suit The strap;And
Elastic mechanism (5), the tensile test mechanism (2) is located on the elastic mechanism (5), described elastic Mechanism (5) is for executing elastic movement, to adjust the tension of the tensile test mechanism (2).
7. a kind of baling press automatic monitoring method characterized by comprising
Set the frequency of attaching strap breaking power detection;
Pull-off force detection is carried out to the strap according to the frequency.
8. the method according to the description of claim 7 is characterized in that further include:
Detect temperature of perming;And
Temperature of perming according to detection carries out temperature-compensating to described perm (7).
9. according to the method described in claim 8, it is characterized by further comprising: according to the pull-off force of detection and/or described Temperature of perming controls the baling press operation.
10. according to the method described in claim 9, it is characterized in that, according to the pull-off force of detection and/or the temperature of perming Degree controls baling press operation, comprising: if the pull-off force is abnormal and/or the temperature anomaly of perming, control is described to be beaten Chartered plane is shut down.
11. according to the method described in claim 8, it is characterized in that, if the temperature anomaly and/or pull-off force of detection are different Often, then it alarms.
12. the method according to the description of claim 7 is characterized in that beating after the frequency of setting pull-off force detection described Band carries out before pull-off force detection, further includes:
Induction is packaged object and exports trigger signal;
The strap is set with according to the trigger signal.
13. the method according to the description of claim 7 is characterized in that carrying out pull-off force detection to the strap, comprising:
Tensile test hook (10) is hooked on the strap;
Adjust the tension of tensile test hook (10);And
Pull-off force detection is carried out to strap.
CN201910454051.4A 2019-05-28 2019-05-28 Automatic monitoring device and method for packing machine and packing machine Active CN110182420B (en)

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Publication number Priority date Publication date Assignee Title
CN113335663A (en) * 2021-07-09 2021-09-03 济南简榆包装科技有限公司 Automatic packaging tape scalds auxiliary device of head with automatically regulated fusing temperature

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