CN110181853A - A kind of full-automatic carbon-point extrusion shaping machine - Google Patents
A kind of full-automatic carbon-point extrusion shaping machine Download PDFInfo
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- CN110181853A CN110181853A CN201910419120.8A CN201910419120A CN110181853A CN 110181853 A CN110181853 A CN 110181853A CN 201910419120 A CN201910419120 A CN 201910419120A CN 110181853 A CN110181853 A CN 110181853A
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- agitator
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- 238000001125 extrusion Methods 0.000 title claims abstract description 27
- 238000007493 shaping process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 41
- 238000010438 heat treatment Methods 0.000 claims description 30
- 238000009434 installation Methods 0.000 claims description 28
- 230000003028 elevating effect Effects 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000004807 localization Effects 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 32
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000000465 moulding Methods 0.000 abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 27
- 229910052799 carbon Inorganic materials 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000007711 solidification Methods 0.000 description 7
- 230000008023 solidification Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005465 channeling Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000011118 depth filtration Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/24—Extrusion presses; Dies therefor using screws or worms
- B30B11/245—Extrusion presses; Dies therefor using screws or worms using two or more screws working in different chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
- B30B15/308—Feeding material in particulate or plastic state to moulding presses in a continuous manner, e.g. for roller presses, screw extrusion presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
The invention discloses a kind of full-automatic carbon-point extrusion shaping machines, including rack and it is arranged on the rack the master control device for controlling each workpiece operating, rack is divided into extrusion zone and cutting area, and barrel, feeding mechanism, level-one screw mechanism, second level screw mechanism for holding raw material are successively arranged in extrusion zone；It is equipped with cutting mechanism, carbon-point positioning mechanism and carbon-point fixed length mechanism in cutting area, is equipped with carbon-point channel between carbon-point positioning mechanism and the carbon-point outlet of the second screw agitator；Steam exhaust device is equipped on first screw agitator and the second screw agitator.The present invention can be realized automated production, and staff is that can control the start and stop of all workpiece by master control device, so that single staff can control multiple equipment simultaneously, improves production efficiency, reduces production employment cost；And two independent screw mechanisms are used, plasticizing and molding are separated, level-one screw mechanism is responsible for plasticizing, and second level screw mechanism is responsible for molding and is squeezed out.
Description
Technical field
The present invention relates to the technical fields of carbon-point production equipment, particularly belong to a kind of full-automatic carbon-point extrusion shaping machine.
Background technique
Carbon filter is also known as sintered activated carbon filter core or CTO filter core, and Carbon rod filter element is a kind of novel in-depth filtration core.
It is raw material by good active carbon, then forms its structure, continuously extruding and molding with the sticker of low-heat fusibleness.Carbon filter tool
There is the absorption property that granular activated carbon is excellent, and effectively overcomes the leakage of powdered carbon present in all active carbon filter uses and lack
It falls into.Secondary filter characteristic with tubular unit can effectively remove organic matter, particle, iron rust, chlorine residue, peculiar smell etc. in liquid.
Why activated carbon can become good filter stock, be because of it with very big surface area, and wherein
The mesoporous and micropore of magnanimity are also contained, these mesoporous and micropore make it have very strong adsorption capacity, and then have Zhuo
Filtering function more.
Before not being made into finished product carbon filter, active carbon raw material is a kind of very tiny carbon granules actually, due to ring of storing in a warehouse
Various reasons such as border cause to be full of this large amount of air and moisture in mesoporous and micropore, therefore in production elementary process,
How the air retained in activated carbon and water effective discharge will directly be determined to the quality of this carbon-point finished product.
Carbon-point extruder is a kind of equipment for being exclusively used in production carbon-point, mostly uses straight line single screw rod structure, mainly include
Host, screw rod, machine barrel, hopper and discharge port etc., wherein from discharge port output after carbon-point is squeezed into product.
Existing carbon-point production equipment has the following deficiencies: when one, heating and cooling are put together inherently there is contradiction,
Existing single screw rod structure there is this contradiction, and the temperature of leading portion will be apparently higher than back segment, so that the sky in mesoporous and micropore
Gas and moisture are largely gathered in leading portion, can not swimmingly flow to back segment and be discharged, and are gathered in back segment but also nothing after carbon-point solidification
The smooth output of method, it is increasing so as to cause internal pressure, when serious, the carbon-point in exit can quickly be squeezed as shell
Out, the consequence for being very difficult to undertake is caused.Therefore, in order to smoothly be transported in the carbon-point extruder of existing straight line single screw rod structure
Row, it is necessary to improve the quality of the raw material such as activated carbon, the moisture and air in guarantee raw material are less, just can be carried out normal life
It produces, certainly, the cost for so doing raw material is larger, leads to the great rising of production cost；Two, the prior art in process of production,
The melt-blended solidification of rapid cooling again is first heated rapidly, and temperature contrast is very big, and realizes in a short time, is easy to cause product
Unstable quality；Three, extruder is all individual individual in existing carbon-point production equipment, is although solid when carbon-point is freshly extruded
Shape, but less stable is difficult to move at this time, needs to be moved in subsequent equipment after thoroughly solidifying according to required size
The operation such as excision forming is carried out, but since solidification needs certain time, occupies a large amount of production time, also holds in moving process
It is also easy to produce loss, and the difficulty in following process of the carbon-point after being fully cured is bigger, and production efficiency is caused to reduce；Four, using straight
In line single screw rod structure, needs to realize the technique for being heated to high temperature and being cooled to holding temperature respectively in the section of front and back, be easy
Existing channeling situation, leads to deterioration in quality.
Summary of the invention
In order to overcome the above-mentioned deficiency of the prior art, the present invention provides a kind of full-automatic carbon-point extrusion shaping machine.
The present invention the technical solution to solve the technical problem is that: a kind of full-automatic carbon-point extrusion shaping machine, including rack and
It is arranged on the rack the master control device for controlling each workpiece operating, the rack is divided into extrusion zone and cutting area, described
Barrel, feeding mechanism, level-one screw mechanism, the second level screw mechanism for holding raw material are successively arranged in extrusion zone；
One end of the feeding mechanism is equipped with feed inlet, and the barrel is connected to the feeding cylinder, the feeding mechanism
The other end is connected to the level-one screw mechanism；
The level-one screw mechanism include the first screw agitator, the first driving device for driving first screw agitator,
High-temperature heating equipment on first screw agitator is set and the first blanking positioned at the first screw agitator end fills
It sets；
The second level screw mechanism include the second screw agitator, the second driving device for driving second screw agitator,
Low-temperature heating device on second screw agitator, the front end of second screw agitator and first blanking are set
The end of device connection, second screw agitator is exported equipped with carbon-point, and the end of second screw agitator is equipped with
Cool and solidify device；
Cutting mechanism, carbon-point positioning mechanism and carbon-point fixed length mechanism, the carbon-point localization machine are equipped in the cutting area
The carbon-point of structure and second screw agitator is equipped with carbon-point channel between outlet；
Steam exhaust device is equipped on first screw agitator and the second screw agitator.
Preferably, the steam exhaust device includes steam discharge housing, steam discharge inner sleeve and plug, the steam discharge inner sleeve and row
Gap between vapour housing forms exhaust passage, and the plug blocks the upper end of the exhaust passage, the steam discharge housing
Side wall offer air vent, the air vent is connected to the exhaust passage, and the air vent is positioned close to
At the plug.
Preferably, the second level screw mechanism is located at the lower section of the level-one screw mechanism, first blanking
Device includes vertical first blanking channel and air ejector fan, and the top of first blanking channel offers the first steam discharge
Mouthful, the height of first steam drain is higher than first screw agitator, and the air ejector fan is mounted on the first steam drain
In, the side wall of first blanking channel offers feeding inlet, and the lower end of first blanking channel offers discharge port, described
Feeding inlet be connected to the end of first screw agitator, the front end of the discharge port and second screw agitator
Connection.
Preferably, the high-temperature heating equipment includes multisection type high-temperature heating set and is heated at high temperature with each section
Cover compatible high-temperature control device；
The low-temperature heating device includes multisection type low-temperature heat set and covers compatible low temperature with each section of low-temperature heat
Temperature controller.
Preferably, the feeding mechanism include the feeding-passage being connected to barrel, be arranged in feeding-passage into
Expect screw rod, the third driving device for driving feed screw and the second blanking device positioned at feeding-passage end, this is under second
The lower end of material device is connected to the level-one screw mechanism, and the top of second blanking device offers the second steam drain,
The height of second steam drain is higher than the feeding-passage.
Preferably, the cutting mechanism include elevating mechanism, the blade drive being fixedly connected with elevating mechanism,
And the cutting blade driven by blade drive；
The elevating mechanism include with rack it is affixed be horizontally mounted pedestal, be mounted on be horizontally mounted pedestal lower end lifting drive
Dynamic device and connect with lifting drive and by the vertically-mounted pedestal that lifting drive drives, the blade drive
Dynamic device is fixed on vertically-mounted pedestal.
Preferably, the carbon-point positioning mechanism includes positioning mechanism under positioning mechanism and carbon-point on carbon-point；
Positioning mechanism includes the upper location and installation pedestal being located in rack, is arranged on upper location and installation pedestal on the carbon-point
Vertical sliding rail, be slidably installed on sliding rail slide, be arranged on upper location and installation pedestal and for driving the slide
Slide cylinder and be arranged in sliding rail lower end several on position roller, start the slide cylinder and drive described
Slide moves down, so that the upper positioning roller is mutually abutted with the carbon-point being located on the carbon-point channel；
Positioning mechanism includes the lower location and installation pedestal in rack and is arranged in lower location and installation pedestal under the carbon-point
On lower positioning roller, the lower positioning roller mutually abuts with the carbon-point on the carbon-point channel always.
Preferably, the carbon-point fixed length mechanism includes the fixed length installation pedestal being arranged on the rack, is arranged in fixed length
The fixed length roller for being used to support carbon-point in installation pedestal, drives the back-and-forth motion seat at the back-and-forth motion seat in rack
Fixed length drive device and the position-arresting disk being fixed on back-and-forth motion seat, the master control device and the fixed length drive fill
Control connection is set, starts the fixed length drive device, the position-arresting disk can be with the end abutment of carbon-point.
Preferably, the level-one screw mechanism further includes insulation cover, which covers first screw rod and stirs
Mix device and high-temperature heating equipment.
Preferably, the upper location and installation pedestal have hollow inner cavity, the cutting mechanism can extend into
In the inner cavity.
The beneficial effects of the present invention are: 1, two independent screw mechanisms are used, heat temperature raising and cooling are kept the temperature
Region be separately positioned in individual screw mechanism, thus will plasticizing and molding separate, level-one screw mechanism is responsible for plasticizing, two
Grade screw mechanism is responsible for molding and is squeezed out, so that level-one screw mechanism can be by air and moisture when activated carbon raw material is melted in heating
It being discharged in time from end, the content for entering to the air and moisture in the activated carbon raw material in second level screw mechanism is extremely low, thus
So that pressure in two screw mechanisms can effective venting so that the discharging after cooling and solidifying is very smooth, the discharging of actual measurement
Efficiency is existing single screw mechanism used 3 times or more, and the requirement to raw material substantially reduces, and is conducive to control production cost；
2, full-automatic production, staff is that can control the start and stop of all workpiece by master control device, thus the people that individually works
Member can control multiple equipment simultaneously, improve production efficiency, reduce production employment cost；
3, mainly pass through the first blanking channel, the second blanking device for excluding the device of moisture and air using multiple
With the effect of steam exhaust device, steam is effectively isolated and excluded with the raw material of fusing, improves the total quality of product and comprehensive
Performance is closed, while can be good at for raw material being retained in equipment, to improve the utilization rate of raw material；
4, using the high-temperature heating of multisection type and sub-cooled structure, reduce difference variation, be conducive to balance pressure, promote product
Quality and stability；
5, the carbon-point after primary solidification is without waiting and mobile, can be directly entered cutting area by carbon-point channel and be cut,
To reduce the loss in production time and moving process, and the carbon-point cutting of primary solidification gets up to be more easier, and is lost
It is lower；
6, two independent screw mechanisms are used, so that between each other will not be channeling, so as to produce higher quality
Product.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is cross-sectional view of the invention.
Fig. 3 is the structural schematic diagram of steam exhaust device.
Fig. 4 is the explosive view of steam exhaust device.
Fig. 5 is the cross-sectional view of steam exhaust device.
Fig. 6 is the structural schematic diagram of the first blanking device.
Fig. 7 is the cross-sectional view of the first blanking device.
Fig. 8 is the structural schematic diagram of cutting mechanism.
Fig. 9 is the structural schematic diagram of positioning mechanism on carbon-point.
Figure 10 is the structural schematic diagram of positioning mechanism under carbon-point.
Figure 11 is the structural schematic diagram of carbon-point fixed length mechanism.
Appended drawing reference: 1, rack；2, extrusion zone；3, cutting area；4, barrel；5, feeding mechanism；6, level-one screw mechanism；7,
Second level screw mechanism；8, feed inlet；9, the first screw agitator；10, first driving device；11, the first blanking device；12,
Two screw agitators；13, the second driving device；14, carbon-point exports；15, device is cooled and solidified；16, cutting mechanism；17, carbon-point
Positioning mechanism；18, carbon-point fixed length mechanism；19, carbon-point channel；20, steam exhaust device；21, steam discharge housing；22, steam discharge inner sleeve；23,
Exhaust passage；24, plug；25, air vent；26, the first blanking channel；27, air ejector fan；28, the first steam drain；29, pan feeding
Mouthful；30, discharge port；31, high-temperature heating set；32, high-temperature control device；33, low-temperature heat set；34, low-temp. temp.-controller；35, it feeds
Channel；36, feed screw；37, third driving device；38, the second blanking device；39, the second steam drain；40, lifting driving dress
It sets；41, blade drive；42, cutting blade；43, it is horizontally mounted pedestal；44, vertically-mounted pedestal；45, upper location and installation
Pedestal；46, sliding rail；47, slide；48, slide cylinder；49, upper positioning roller；50, lower location and installation pedestal；51, lower registration roller
Wheel；52, fixed length installation pedestal；53, fixed length roller；54, it is moved forward and backward seat；55, fixed length drive device；56, position-arresting disk；57, it protects
Temperature cover；58, inner cavity；59, master control device.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and detailed description.
Referring to Fig.1~Figure 11, a kind of full-automatic carbon-point extrusion shaping machine, including rack 1 and setting are used to control in rack 1
Make the master control device 59 of each workpiece operating, the rack 1 is divided for extrusion zone 2 and cutting area 3, in the extrusion zone 2 successively
Equipped with barrel 4, feeding mechanism 5, level-one screw mechanism 6, the second level screw mechanism 7 for holding raw material；
One end of the feeding mechanism 5 is equipped with feed inlet 8, and the barrel 4 is connected to the feeding cylinder 4, the charger
The other end of structure 5 is connected to the level-one screw mechanism 6；
The level-one screw mechanism 6 includes the first screw agitator 9, drives the first of first screw agitator 9 to drive dress
Set 10, the high-temperature heating equipment that is arranged on the first screw agitator 9 and positioned at the first of 9 end of the first screw agitator
Blanking device 11；
The second level screw mechanism 7 includes the second screw agitator 12, drives the second of second screw agitator 12 to drive
Device 13, the low-temperature heating device being arranged on the second screw agitator 12, the front end of second screw agitator 12 and institute
The first blanking device 11 connection stated, the end of second screw agitator 12 are equipped with carbon-point outlet 14, and second spiral shell
It is preferably liquid cooling cooler that the end of bar blender 12, which is equipped with cooling and solidifying device 15()；
Cutting mechanism 16, carbon-point positioning mechanism 17 and carbon-point fixed length mechanism 18, the carbon are equipped in the cutting area 3
Carbon-point channel 19 is equipped between the carbon-point of stick positioning mechanism 17 and second screw agitator 12 outlet 14；
Steam exhaust device 20 is equipped on first screw agitator 9 and the second screw agitator 12.
In the present embodiment, the steam exhaust device 20 includes steam discharge housing 21, steam discharge inner sleeve 22 and plug 24, the row
Gap between vapour inner sleeve 22 and steam discharge housing 21 forms exhaust passage 23, and the plug 24 blocks the exhaust passage 23
Upper end, the side wall of the steam discharge housing 21 offers air vent 25, and the air vent 25 and the exhaust passage 23 connect
It is logical, and the air vent 25 is positioned close at the plug 24.Using the knot of steam exhaust device 20 provided by the present embodiment
Structure effectively air can be discharged in carbon-point extrusion process, and can be good at the raw material of fusing being retained in the first spiral shell
In bar blender 9 or the second screw agitator 12.When its is specifically used, high temperature is by the moisture and air evaporation in the raw material of fusing
Steam is formed, steam can rise along narrow exhaust passage 23 and be discharged outside to eventually by air vent 25, and melt
Although raw material afterwards can be deposited on since density is bigger in the following, the first screw agitator 9 or the second screw agitator 12 are not stopping
Stirring, but since exhaust passage 23 is excessively more narrow, raw material is hardly entered, to effectively be retained in raw material
The loss of material is reduced in inside, and ceaselessly stirring can prevent feed blocking exhaust passage 23, it is ensured that steam is swimmingly arranged
Out.
In the present embodiment, the second level screw mechanism 7 is located at the lower section of the level-one screw mechanism 6, and described first
Blanking device 11 includes vertical first blanking channel 26 and air ejector fan 27, and the top of first blanking channel 26 opens up
There is the first steam drain 28, the height of first steam drain 28 is higher than first screw agitator 9, the air ejector fan 27
It is mounted in the first steam drain 28, the side wall of first blanking channel 26 offers feeding inlet 29, first blanking channel
26 lower end offers discharge port 30, and the feeding inlet 29 is connected to the end of first screw agitator 9, and described goes out
Material mouth 30 is connected to the front end of second screw agitator 12.Using level-one screw mechanism 6 in the present embodiment and second level screw rod
The location arrangements of mechanism 7 and the special design of the structure of the first blanking device 11, so that the raw material of fusing is by level-one screw rod
The end of mechanism 6 is fallen in the dropping process of second level screw mechanism 7, because be affected by gravity the raw material that density can be allowed different and
Steam efficiently separates, then cooperates the effect of air ejector fan 27, and steam is effectively discharged from the first steam drain.
In the present embodiment, the high-temperature heating equipment include multisection type high-temperature heating set 31 and with each section of high temperature
The compatible high-temperature control device 32 of heating mantle 31；The low-temperature heating device includes that multisection type low-temperature heat covers 33, Yi Jiyu
Each section of low-temperature heat covers 33 compatible low-temp. temp.-controllers 34.Using the structure of the present embodiment, it is heated at high temperature by multisection type
The setting of set 31, can step by step heat raw material, enable to fusing more abundant, and moisture and air is effectively discharged, and
Prevent too fast heating from causing internal pressure excessive and raw material denaturation；It is right again by the setting of the low-temperature heat set 33 of multisection type
Raw material after discharge steam is cooled down step by step and is kept the temperature after reaching required temperature, and the mode to cool down step by step can be effective
Balance pressure, thus guarantee raw material will not be caused to be denaturalized because of the temperature difference, guarantee that carbon-point has fine qualities.Also, each
In the heating mantle of section, high-temperature control device 32 and low-temp. temp.-controller 34 is all respectively configured, so that heating fusing and cooling in raw material
Temperature is preferably controlled when solidification, guarantees product higher quality.
In the present embodiment, the feeding mechanism 5 includes the feeding-passage 35 being connected to barrel 4, is arranged in feeding-passage
Feed screw 36 in 35, the third driving device 37 for driving feed screw 36 and positioned at the second of 35 end of feeding-passage
Blanking device 38, the lower end of second blanking device 38 are connected to the level-one screw mechanism 6, second blanking device 38
Top offer the second steam drain 39, the height of second steam drain 39 is higher than the feeding-passage 35.The present embodiment mentions
Supplied a kind of specific structure of feeding mechanism 5, can it is smooth and rapidly realize charging, Caton phenomenon is prevented, to protect
Card production will not be interrupted, and production efficiency is improved.
In the present embodiment, the cutting mechanism 16 include the elevating mechanism elevating mechanism of air-cylinder type (preferably use), with
The blade drive 41 that elevating mechanism is fixedly connected and the cutting blade 42 driven by blade drive 41；Described
Elevating mechanism include with rack 1 it is affixed be horizontally mounted pedestal 43, be mounted on be horizontally mounted 43 lower end of pedestal lifting driving fill
Set 40(and preferably use cylinder type lifting driving device) and connect with lifting drive 40 and driven by lifting drive 40
Dynamic vertically-mounted pedestal 44, the blade drive 41 are fixed on vertically-mounted pedestal 44.It present embodiments provides
A kind of cutting mechanism 16 with elevating function, the elevating function of the cutting mechanism 16 can cooperate carbon-point positioning mechanism 17 and carbon
Stick fixed length mechanism 18 uses.Carbon-point positioning mechanism 17 and carbon-point fixed length mechanism 18 are able to carry out adjusting after decline, when rising
Freshly extruded continuously carbon-point can be cut, so as to produce various sizes of carbon in one single
Stick.
In the present embodiment, the carbon-point positioning mechanism 17 includes positioning mechanism under positioning mechanism on carbon-point and carbon-point；Institute
Positioning mechanism includes the upper location and installation pedestal 45 being located in rack 1, is arranged on upper location and installation pedestal 45 on the carbon-point stated
Vertical sliding rail 46, be slidably installed on sliding rail 46 slide 47, be arranged on upper location and installation pedestal 45 and for driving institute
State the slide cylinder 48 of slide 47 and be arranged in 46 lower end of sliding rail several on position roller 49, start the slide
Cylinder 48 simultaneously drives the slide 47 to move down, thus the upper positioning roller 49 and the carbon being located on the carbon-point channel 19
Stick mutually abuts；Positioning mechanism includes the lower location and installation pedestal 50 in rack 1 and is arranged lower fixed under the carbon-point
Position installation pedestal 50 on lower positioning roller 51, the lower positioning roller 51 always with the carbon-point phase on the carbon-point channel 19
Mutually abut.A kind of specific carbon-point positioning mechanism 17 is present embodiments provided, positioning mechanism belongs to the positioning of fixed under carbon-point
Structure, without adjusting, positioning mechanism is adjusted by the movement of slide 47 on carbon-point, to realize to various sizes of carbon-point
Upper end positioned, so that it is guaranteed that will not move after carbon-point positioning, guarantee smooth cutting to carbon-point.
In the present embodiment, the carbon-point fixed length mechanism 18 includes the fixed length installation pedestal 52 being arranged in rack 1, setting
The fixed length roller 53 for being used to support carbon-point in fixed length installation pedestal 52, the back-and-forth motion seat 54 in rack 1, driving are somebody's turn to do
It is moved forward and backward the fixed length drive device 55 of seat 54 and is fixed on the position-arresting disk 56 being moved forward and backward on seat 54, the master control dress
It sets 59 to connect with the control of fixed length drive device 55, starts the fixed length drive device 55,56 energy of position-arresting disk
Enough and carbon-point end abutment.A kind of specific carbon-point fixed length mechanism 18 is present embodiments provided, individual equipment is given birth to
The carbon-point of output different length.In use, starting fixed length drive device 55 by master control device 59, fixed length drive device 55 is driven
Be moved forward and backward seat 54(be preferably belt pulley) on position-arresting disk 56 be moved forward and backward so that position-arresting disk 56 resist carbon-point front end realize
Length positioning restarts cutting mechanism 16 and realizes cutting to carbon-point.
In the present embodiment, the level-one screw mechanism 6 further includes insulation cover 57, which covers described first
Screw agitator 9 and high-temperature heating equipment.Since level-one screw mechanism 6 is needed melting sources, it is therefore desirable to high in heating
Temperature state can reduce the escape of heat by the setting of insulation cover 57, so that reduction energy consumption is played, energy saving effect,
The temperature fluctuation kept inside level-one screw mechanism 6 can also be reduced simultaneously, and better production environment is provided.
In the present embodiment, the upper location and installation pedestal 45 has hollow inner cavity 58,16 energy of cutting mechanism
It enough stretches in the inner cavity 58.Using the structure of location and installation pedestal 45 upper in the present embodiment, so that cutting mechanism 16
Cutting blade 42 in inner cavity 58, prevents it to be exposed to outer, improves the safety of production when carrying out cutting work, while
It can prevent clast when cutting from disorderly splashing, it is ensured that the clean and tidy health of production site.
The present invention is in use, starting by master control device 59 and controlling the operation of all workpiece, staff puts raw material
Enter into barrel 4, the material rate in barrel 4 is introduced into feeding mechanism 5, and will by the feed screw 36 of feeding mechanism 5
Raw material is quick, smooth and be delivered in the second blanking device 38 incessantly, is affected by gravity when in the second blanking device 38
Raw material is fallen in the first screw agitator 9, and due to the effect of high-temperature heating equipment, raw material melts in the first screw agitator 9
Change and be stirred continuously and moved, the raw material after then melting is fallen by the first blanking channel 26 to the second screw agitator 12
In, due to the effect of low-temperature heating device, gradually cooling down and being eventually held in is set raw material in the second screw agitator 12
Then fixed temperature is solidified into carbon-point by cooling and solidifying device 15 and exports from carbon-point outlet 14 to carbon-point channel 19, work
Personnel can export in carbon-point prevents mold at 14 so that carbon-point is exported with shape in different sizes.Carbon-point after solidification passes through carbon
Stick channel 19 enters to cutting area 3, and it is solid to the front end of carbon-point to realize to resist the front end of carbon-point by carbon-point fixed length mechanism 18
Fixed, carbon-point fixed length mechanism 18 can be moved forward and backward, therefore can voluntarily be adjusted according to demand, then control carbon-point positioning mechanism 17 to carbon-point
It carries out positioning up and down to fix, finally starts cutting mechanism 16 and carbon-point is cut, it is made to be divided into required size.
Claims (10)
1. a kind of full-automatic carbon-point extrusion shaping machine including rack and is arranged on the rack the master control for controlling each workpiece operating
Device, the rack are divided into extrusion zone and cutting area, it is characterised in that: are successively arranged in the extrusion zone for holding original
Barrel, feeding mechanism, level-one screw mechanism, the second level screw mechanism of material；
One end of the feeding mechanism is equipped with feed inlet, and the barrel is connected to the feeding cylinder, the feeding mechanism
The other end is connected to the level-one screw mechanism；
The level-one screw mechanism include the first screw agitator, the first driving device for driving first screw agitator,
High-temperature heating equipment on first screw agitator and the one the first blankings positioned at the first screw agitator end are set
Device；
The second level screw mechanism include the second screw agitator, the second driving device for driving second screw agitator,
Low-temperature heating device on second screw agitator is set, the front end of second screw agitator and described the one the first
The end of blanking device connection, second screw agitator is exported equipped with carbon-point, and the end of second screw agitator
Equipped with cooling and solidifying device；
Cutting mechanism, carbon-point positioning mechanism and carbon-point fixed length mechanism, the carbon-point localization machine are equipped in the cutting area
The carbon-point of structure and second screw agitator is equipped with carbon-point channel between outlet；
Steam exhaust device is equipped on first screw agitator and the second screw agitator.
2. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the steam exhaust device includes row
Vapour housing, steam discharge inner sleeve and plug, the gap between the steam discharge inner sleeve and steam discharge housing form exhaust passage, and described is stifled
Head blocks the upper end of the exhaust passage, and the side wall of the steam discharge housing offers air vent, the air vent with it is described
Exhaust passage connection, and the air vent is positioned close at the plug.
3. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the second level screw mechanism position
In the lower section of the level-one screw mechanism, described the one the first blanking device includes a first vertical blanking channel and air draft
The top of fan, first blanking channel offers the first steam drain, and the height of first steam drain is higher than described first
Screw agitator, the air ejector fan are mounted in the first steam drain, and the side wall of first blanking channel offers pan feeding
Mouthful, the lower end of first blanking channel offers discharge port, the end of the feeding inlet and first screw agitator
Connection, the discharge port are connected to the front end of second screw agitator.
4. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the high-temperature heating equipment packet
It includes multisection type high-temperature heating set and covers compatible high-temperature control device with each section of high-temperature heating；
The low-temperature heating device includes multisection type low-temperature heat set and covers compatible low temperature with each section of low-temperature heat
Temperature controller.
5. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the feeding mechanism include with
Barrel connection feeding-passage, be arranged in feeding-passage feed screw, drive feed screw third driving device and
The second blanking channel positioned at feeding-passage end, the lower end of second blanking channel are connected to the level-one screw mechanism,
The top of second blanking channel offers the second steam drain, and the height of second steam drain is higher than the feeding-passage.
6. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the cutting mechanism includes rising
Descending mechanism, the blade drive being fixedly connected with elevating mechanism and the cutting blade driven by blade drive；
The elevating mechanism include with rack it is affixed be horizontally mounted pedestal, be mounted on be horizontally mounted pedestal lower end lifting drive
Dynamic device and connect with lifting drive and by the vertically-mounted pedestal that lifting drive drives, the blade drive
Dynamic device is fixed on vertically-mounted pedestal.
7. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the carbon-point positioning mechanism packet
Include on carbon-point positioning mechanism under positioning mechanism and carbon-point；
Positioning mechanism includes the upper location and installation pedestal being located in rack, is arranged on upper location and installation pedestal on the carbon-point
Vertical sliding rail, be slidably installed on sliding rail slide, be arranged on upper location and installation pedestal and for driving the slide
Slide cylinder and be arranged in sliding rail lower end several on position roller, start the slide cylinder and drive described
Slide moves down, so that the upper positioning roller is mutually abutted with the carbon-point being located on the carbon-point channel；
Positioning mechanism includes the lower location and installation pedestal in rack and is arranged in lower location and installation pedestal under the carbon-point
On lower positioning roller, the lower positioning roller mutually abuts with the carbon-point on the carbon-point channel always.
8. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the carbon-point fixed length mechanism packet
Include the fixed length installation pedestal being arranged on the rack, the fixed length roller for being used to support carbon-point that is arranged in fixed length installation pedestal, position
In in rack back-and-forth motion seat, drive the fixed length drive device of the back-and-forth motion seat and be fixed on be moved forward and backward seat on
Position-arresting disk, the master control device and the fixed length drive device, which control, to be connected, and the fixed length drive device is started, described
Position-arresting disk can be with the end abutment of carbon-point.
9. full-automatic carbon-point extrusion shaping machine according to claim 1, it is characterised in that: the level-one screw mechanism is also
Including insulation cover, which covers first screw agitator and high-temperature heating equipment.
10. full-automatic carbon-point extrusion shaping machine according to claim 7, it is characterised in that: the upper location and installation base
Seat tool has hollow inner cavity, and the cutting mechanism can extend into the inner cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910419120.8A CN110181853A (en) | 2019-05-20 | 2019-05-20 | A kind of full-automatic carbon-point extrusion shaping machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910419120.8A CN110181853A (en) | 2019-05-20 | 2019-05-20 | A kind of full-automatic carbon-point extrusion shaping machine |
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| CN110181853A true CN110181853A (en) | 2019-08-30 |
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| CN201910419120.8A Pending CN110181853A (en) | 2019-05-20 | 2019-05-20 | A kind of full-automatic carbon-point extrusion shaping machine |
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| CN113306193A (en) * | 2021-05-21 | 2021-08-27 | 新活力活性炭有限公司 | Extrusion type activated carbon rod manufacturing machine |
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