CN110181743A - In the device and method of the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding - Google Patents

In the device and method of the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding Download PDF

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Publication number
CN110181743A
CN110181743A CN201910384754.4A CN201910384754A CN110181743A CN 110181743 A CN110181743 A CN 110181743A CN 201910384754 A CN201910384754 A CN 201910384754A CN 110181743 A CN110181743 A CN 110181743A
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CN
China
Prior art keywords
mold
cavity
tank body
insulation layer
heat insulation
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Application number
CN201910384754.4A
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Chinese (zh)
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CN110181743B (en
Inventor
刘书华
张云
董淼军
高琮
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Shanghai University of Engineering Science
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Shanghai University of Engineering Science
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Publication of CN110181743B publication Critical patent/CN110181743B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories

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  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of device and methods in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, open meshes that are including running gear and single side belt coil or playing lint, the running gear includes bracket, and the clamping device for revolving shape on bracket is set, tank body is clamped on the clamping device, the bracket side is horizontally installed with guide rail, operating mechanism is slidably fitted on the guide rail, and mold and spray gun are installed in operating mechanism, the present invention due to perfusion is carried out in a fixed cavity, it is solidificated in a stationary temperature environment and completes, foaming quality is sufficiently ensured.Meanwhile finally formed foaming layer surface has one layer of fabric to fix, and the coil of the fabric plays the role of linking in foamed material, therefore fabric and one complex of formation of foam, fabric and coil play the humidification to foam, improve integral strength.

Description

In the device and method of the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding
Technical field
The present invention relates to liquefaction gas technology fields, specially a kind of to send out in large-scale rotary body outer cladding fiber reinforcement Steep the device and method of heat insulation layer.
Background technique
With the popularization that liquefaction gas uses, low-temperature liquid gas holding vessel usage amount is increasing.Due to this storage It deposits tank needs to be under pressure, therefore is generally designed to rotary body, what wherein stress more rationally manufactured relatively convenient is such as Cylindrical body and spherical shape.To make storage safety, needs to make the liquefied gas in storage tank to be in a very low temperature, so just require This kind of storage tank has good insulation, to prevent extraneous temperature from transmitting into tank.And existing heat-insulating material most has economical and practical valence The relatively very low material of value, thermal coefficient is exactly microfoam quasi polymer, such as polystyrene foam, polyurethane foam.
It is used today to have two major classes method in similar large-sized object outer cladding frothing heat-insulating layer, after mould-forming assembly and Live hand spray.Former approach is since mold relationship is suitable only for producing by batch on a large scale, later approach final product quality It not can guarantee and inefficiency.In addition, means of needing reinforcement itself is allowed to since foamed material belongs to low-intensity material mostly Have good connection with tank body, inevitably, above two method is required to other structural strengthening, this again to manufacture and self weight Mitigation increases unfavorable factor.The purpose of the present invention is to solve the above-mentioned problems and propose.
Summary of the invention
The purpose of the present invention is to provide the device and method in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, To solve in above-mentioned background technique, scene craft foaming quality not can guarantee, forming module is not suitable for small lot production, existing side Method needs the problem of in addition increasing structural member enhancing.
To achieve the above object, the invention provides the following technical scheme: it is fiber forced foamed in large-scale rotary body outer cladding The device of heat insulation layer, open meshes that are including running gear and single side belt coil or playing lint, the running gear includes branch Frame, and the clamping device for revolving shape being arranged on bracket are clamped with tank body, bracket side water on the clamping device Safety is equipped with guide rail, is slidably fitted with operating mechanism on the guide rail, and mold and spray gun are equipped in operating mechanism, the mould The side of tool is equipped with the surface of revolution of a parallel and radius of curvature definite value bigger than the radius of curvature of tank body with tank surface, institute It states and is formed with foaming cavity and heat cure cavity between the surface of revolution of mold and tank body, and foam on cavity and heat cure cavity Under be arranged, the spray gun be mounted on foaming cavity top.
Preferably, the surface that the mold is located at foam cavity and heat cure cavity, which offers, to be used to form positive pressure and bears The through-hole of pressure, it is far infrared heater that the heat cure cavity, which is located at the remaining surface around through-hole,.
Preferably, it is connected between the bracket and clamping device by connecting rod, and connecting rod and clamping device are connected Place is equipped with motor, and the output shaft of the motor is connect with clamping device.
Preferably, the surface of revolution of the mold has rotary shaft identical with tank body, and tank body rotary shaft is revolved to mold The vertical range for turning curved surface is equal everywhere.
Preferably, the surface of revolution lower edges of the mold are arranged along the warp of tank body, and the surface of revolution edge of mold The weft of tank body has two groups of dismountable No. two baffles, and the surface of revolution of the mold is located at foaming cavity lower edge and is equipped with No.1 Baffle.
Preferably, the single side belt coil or rise lint open meshes be placed between tank body and mold.
Preferably, a method of in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, including operation is used to fill Set completion the large-scale rotary body outer cladding fiber forced foamed heat insulation layer the step of:
S1: the open meshes of single side belt coil are placed between tank body and mold, belt coil or raising one facing towards The side of tank body is rotated to then fixed at mold surface of revolution, the intracorporal through-hole of the forming cavity of mold by tank body to be covered For negative pressure state, thus the single side belt coil or play the open meshes of lint die surface and tank be attached to by atmospheric pressure promotion On the open foaming cavity in the upper end that body surface face is formed;
S2: the spray gun fills foamed material into foam chamber body, to foamed material primary solidification, by the forming cavity of mold Intracorporal through-hole changes into barotropic state, removes lower No.1 baffle;
S3: the tank body of rotation fiber forced foamed heat insulation layer to be covered, rotation distance are equivalent to the molding cavity arc of mold Long, that section of arc length for allowing tank body to infuse foamed material enters in the heat cure cavity of mold, adds than just carrying out far-infrared radiation Temperature solidification, while single side belt coil or rise lint open meshes be also brought into rotation, form mold after stopping operating The mold of cavity switchs to negative pressure, and fabric is attached to die surface by atmospheric pressure promotion and tank surface forms new cavity, weight Foamed material is filled again, it is dry to foam surface, turn the through-hole of the molding cavity of mold and the heat cure cavity of mold For positive pressure, the molding cavity arc length that fiber forced foamed heat insulation layer tank body to be covered is equivalent to mold is rotated, it is straight to recycle this process To close to a perimeter, remaining one section of arc length by making up by hand.
Preferably, the fiber forced foamed heat insulation layer to a perimeter is covered to complete, and operating mechanism can move one along guide rail The width of a mold repeats the process of S1, S2 and S3.
The present invention provides a kind of device and methods in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, have Below the utility model has the advantages that
The present invention is solidificated in complete in a stationary temperature environment since perfusion is carried out in a fixed cavity At foaming quality is sufficiently ensured.Meanwhile finally formed foaming layer surface has one layer of fabric to fix, and the fabric Coil play the role of linking in foamed material, so fabric and formation of foam one complex, fabric and coil The humidification to foam is played, therefore greatly improves integral strength, and this kind of rotary body outer cladding fiber reinforcement hair Work efficiency is high and guarantees quality for the method for bubble heat insulation layer.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is structural schematic diagram after No. two baffles of disassembly of the invention;
Fig. 3 is backsight structural representation of the invention.
In figure: 1, bracket;2, connecting rod;3, clamping device;4, tank body;5, spray gun;6, foam cavity;7, No.1 baffle; 8, mold;9, guide rail;10, through-hole;11, heat cure cavity;12, No. two baffles;13, far infrared heater;14, motor.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description.
As shown in Figure 1-3, the present invention provides a kind of technical solution: a kind of fiber forced foamed in large-scale rotary body outer cladding The device and method of heat insulation layer, which is characterized in that open meshes that are including running gear and single side belt coil or playing lint, institute Stating running gear includes bracket 1, and the clamping device 3 for revolving shape being arranged on bracket 1, is clamped on the clamping device 3 There is tank body 4,1 side of bracket is horizontally installed with guide rail 9, is slidably fitted with operating mechanism, and operating mechanism on the guide rail 9 On mold 8 and spray gun 5 be installed, the side of the mold 8 is equipped with 4 surface of tank body parallel and radius of curvature than tank body 4 The surface of revolution of the big definite value of radius of curvature, be formed between the surface of revolution and tank body 4 of the mold 8 foaming cavity 6 and Heat cure cavity 11, and foam cavity 6 and heat cure cavity 11 are arranged above and below setting, the spray gun 5 is mounted on the cavity 6 that foams Top.
The surface that the mold 8 is located at foam cavity 6 and heat cure cavity 11, which offers, is used to form positive pressure and negative pressure Through-hole 10, the heat cure cavity 11 be located at the remaining surface around through-hole 10 be far infrared heater 13, utilize through-hole 10 produce Raw positive/negative-pressure absorption single side belt coil or lint open meshes;Pass through connection between the bracket 1 and clamping device 3 Bar 2 connects, and the joining place of connecting rod 2 and clamping device 3 is equipped with motor 14, the output shaft and clamping device 3 of the motor 14 Connection drives clamping device 3 to do rotation shape and moves using motor 14;The surface of revolution of the mold 8 has rotation identical with tank body 4 Shaft, and the vertical range of 4 rotary shaft of tank body to 8 surface of revolution of mold is equal everywhere, so that being wrapped during the rotation of mold 8 Wrap up in tank body 4;The surface of revolution lower edges of the mold 8 are arranged along the warp of tank body 4, and the surface of revolution of mold 8 is along tank body 4 Weft have two groups of dismountable No. two baffles 12, the surface of revolution of the mold 8 is located at foaming 6 lower edge of cavity and is equipped with No.1 Baffle 7 forms seal cavities using No.1 baffle 7 and No. two baffles 12, the single side belt coil or play the sparse of lint and knit Object is placed between tank body 4 and mold 8, is placed between tank body 4 and mold 8 convenient for being wrapped in 4 surface of tank body.
It should be noted that the device is at work, tank body 4 to be processed is mounted on bracket 1 using clamping device 3 On, before foamed material is perfused, a special single side belt coil or lint open meshes are laid into foaming cavity 6, The one of belt coil or raising fixes with the tank body 4 being wrapped by foaming 6 bottom of cavity facing towards tank body 4 to be covered, one end Connection, the 6 curved surface through-hole 10 of cavity that then makes to foam is in negative pressure, and the single side belt coil or lint open meshes are by atmospheric pressure Push be adsorbed on foaming cavity 6 curved surface on stablize it is smooth after, then using spray gun 5 to foaming cavity 6 in fill foamed material It is concordant to top edge, to foamed material primary solidification, the intracorporal through-hole 10 of the forming cavity of mold 8 is changed into barotropic state, is torn open Remove lower No.1 baffle 7;The tank body 4 of fiber forced foamed heat insulation layer to be covered is rotated, rotation distance is equivalent to the forming cavity of mold 8 Body arc length, that section of arc length for allowing tank body 4 to infuse foamed material enter in the heat cure cavity 11 of mold 8, remote redder than just carrying out External exposure heating cure, at the same single side belt coil or rise lint open meshes be also brought into rotation, make after stopping operating The mold 8 of 8 molding cavity of mold switchs to negative pressure, and fabric is attached to 8 surface of mold by atmospheric pressure promotion and forms with 4 surface of tank body New cavity, repetition fill foamed material, dry to foam surface, make the heat cure of the molding cavity and mold 8 of mold 8 The through-hole 10 of cavity 11 switchs to positive pressure, rotates the molding cavity that fiber forced foamed heat insulation layer tank body 4 to be covered is equivalent to mold 8 Arc length recycles this process until close to a perimeter, fiber reinforcement of the remaining one section of arc length by making up by hand, to a perimeter Frothing heat-insulating layer is covered to complete, and operating mechanism can move the width of a mold 8 along guide rail 9, repeats the process of S1, S2 and S3, Wherein the surface of revolution of mold 8 and processed tank body 4 are equally also surface of revolution and have rotation similar with processed tank body 4 Turn curve, but a radius of turn fixed value bigger than tank body, the fixed value depend on the design thickness of foaming body.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. in the device of the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, which is characterized in that including running gear and list Face belt coil or rise lint open meshes, the running gear includes bracket (1), and be arranged on bracket (1) can The clamping device (3) of shape is revolved, is clamped with tank body (4) on the clamping device (3), bracket (1) side, which is horizontally installed with, leads Rail (9) is slidably fitted with operating mechanism on the guide rail (9), and is equipped with mold (8) and spray gun (5) in operating mechanism, described The side of mold (8) is equipped with tank body (4) surface a parallel and radius of curvature definite value bigger than the radius of curvature of tank body (4) Surface of revolution is formed with foaming cavity (6) and heat cure cavity (11) between the surface of revolution and tank body (4) of the mold (8), And foaming cavity (6) and heat cure cavity (11) are arranged above and below setting, the spray gun (5) is mounted on the top of cavity (6) of foaming.
2. the device according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: the mold (8) offers positioned at the surface of foaming cavity (6) and heat cure cavity (11) and is used to form positive pressure and negative pressure Through-hole (10), it is far infrared heater (13) that the heat cure cavity (11), which is located at the remaining surface around through-hole (10),.
3. the device according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: it is connect between the bracket (1) and clamping device (3) by connecting rod (2), and the rank of connecting rod (2) and clamping device (3) It meets place and is equipped with motor (14), the output shaft of the motor (14) is connect with clamping device (3).
4. the device according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: the surface of revolution of the mold (8) has with tank body (4) identical rotary shaft, and tank body (4) rotary shaft is revolved to mold (8) The vertical range for turning curved surface is equal everywhere.
5. the device according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: the surface of revolution lower edges of the mold (8) are arranged along the warp of tank body (4), and the surface of revolution of mold (8) is along tank body (4) weft has two groups of dismountable No. two baffles (12), and it is following that the surface of revolution of the mold (8) is located at foaming cavity (6) Edge is equipped with No.1 baffle (7).
6. the device according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: the single side belt coil or the open meshes of lint be placed between tank body (4) and mold (8).
7. a kind of method in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, it is characterised in that: including using operation Device complete the large-scale rotary body outer cladding fiber forced foamed heat insulation layer the step of:
S1: the open meshes of single side belt coil are placed between tank body (4) and mold (8), and the one of belt coil or raising faces To tank body (4) to be covered, the side of tank body (4) is rotated to it is then fixed at mold (8) surface of revolution, mold (8) at Through-hole (10) in cavity is negative pressure state, so that the single side belt coil or lint open meshes are pushed by atmospheric pressure It is attached on the foaming cavity (6) that the upper end that mold (8) surface and tank body (4) surface are formed opens;
S2: the spray gun (5) fills foamed material into foaming cavity (6), to foamed material primary solidification, by mold (8) The intracorporal through-hole of forming cavity (10) changes into barotropic state, removes lower No.1 baffle (7);
S3: the tank body (4) of rotation fiber forced foamed heat insulation layer to be covered, rotation distance are equivalent to the molding cavity of mold (8) Arc length, that section of arc length for allowing tank body (4) to infuse foamed material enters in the heat cure cavity (11) of mold (8), than just carrying out Far-infrared radiation heating cure, at the same single side belt coil or rise lint open meshes be also brought into rotation, stop operating The mold (8) of mold (8) molding cavity is set to switch to negative pressure afterwards, fabric is attached to mold (8) surface and tank body by atmospheric pressure promotion (4) surface forms new cavity, and repetition fills foamed material, dry to foam surface, makes the molding cavity of mold (8) Switch to positive pressure with the through-hole (10) of the heat cure cavity (11) of mold (8), rotates fiber forced foamed heat insulation layer tank body to be covered (4) it is equivalent to the molding cavity arc length of mold (8), recycles this process until remaining one section of arc length is by hand close to a perimeter Work makes up.
8. the method according to claim 1 in the large-scale fiber forced foamed heat insulation layer of rotary body outer cladding, feature exist In: the fiber forced foamed heat insulation layer to a perimeter is covered to complete, and operating mechanism can be along guide rail (9) mobile mold (8) Width, repeat S1, S2 and S3 process.
CN201910384754.4A 2019-05-09 2019-05-09 Device and method for coating fiber reinforced foam heat insulation layer outside large-sized rotating body Active CN110181743B (en)

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CN201910384754.4A CN110181743B (en) 2019-05-09 2019-05-09 Device and method for coating fiber reinforced foam heat insulation layer outside large-sized rotating body

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Application Number Priority Date Filing Date Title
CN201910384754.4A CN110181743B (en) 2019-05-09 2019-05-09 Device and method for coating fiber reinforced foam heat insulation layer outside large-sized rotating body

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CN110181743B CN110181743B (en) 2023-11-24

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE824588A (en) * 1974-01-24 1975-07-22 THERMALLY INSULATED WALL STRUCTURE OF WATERPROOF TANK AND ITS CONSTRUCTION PROCESS
JPS5686729A (en) * 1979-12-18 1981-07-14 Kubota Ltd Preparation of heat insulating pipe
CN1246590A (en) * 1998-07-24 2000-03-08 气体运输技术公司 Improved of sealed adiabatic cabinet containing precast slab
JP2004143681A (en) * 2002-10-22 2004-05-20 Osaka Gas Co Ltd Thermal insulation construction method for wall surface of low-temperature tank
JP2015040049A (en) * 2013-08-21 2015-03-02 東洋ゴム工業株式会社 Surface layer construction device for wall surface
CN106794607A (en) * 2014-09-04 2017-05-31 布鲁格管道控股股份公司 Method and its application for manufacturing composite component
CN109532057A (en) * 2017-09-21 2019-03-29 丰田自动车株式会社 Manufacturing method and manufacturing equipment for pressurized tank
CN208681935U (en) * 2018-08-06 2019-04-02 张家港市顾乐仕生活家居科技有限公司 A kind of foaming pillow production mould of negative pressure pad pasting
CN209869235U (en) * 2019-05-09 2019-12-31 上海工程技术大学 Device for coating fiber reinforced foaming heat insulation layer outside large rotating body

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE824588A (en) * 1974-01-24 1975-07-22 THERMALLY INSULATED WALL STRUCTURE OF WATERPROOF TANK AND ITS CONSTRUCTION PROCESS
JPS5686729A (en) * 1979-12-18 1981-07-14 Kubota Ltd Preparation of heat insulating pipe
CN1246590A (en) * 1998-07-24 2000-03-08 气体运输技术公司 Improved of sealed adiabatic cabinet containing precast slab
JP2004143681A (en) * 2002-10-22 2004-05-20 Osaka Gas Co Ltd Thermal insulation construction method for wall surface of low-temperature tank
JP2015040049A (en) * 2013-08-21 2015-03-02 東洋ゴム工業株式会社 Surface layer construction device for wall surface
CN106794607A (en) * 2014-09-04 2017-05-31 布鲁格管道控股股份公司 Method and its application for manufacturing composite component
CN109532057A (en) * 2017-09-21 2019-03-29 丰田自动车株式会社 Manufacturing method and manufacturing equipment for pressurized tank
CN208681935U (en) * 2018-08-06 2019-04-02 张家港市顾乐仕生活家居科技有限公司 A kind of foaming pillow production mould of negative pressure pad pasting
CN209869235U (en) * 2019-05-09 2019-12-31 上海工程技术大学 Device for coating fiber reinforced foaming heat insulation layer outside large rotating body

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