CN110181130B - A kind of cutting tool and processing method for precision machining variable groove width internal thread - Google Patents

A kind of cutting tool and processing method for precision machining variable groove width internal thread Download PDF

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CN110181130B
CN110181130B CN201910571249.0A CN201910571249A CN110181130B CN 110181130 B CN110181130 B CN 110181130B CN 201910571249 A CN201910571249 A CN 201910571249A CN 110181130 B CN110181130 B CN 110181130B
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cutting
width
thread
depth
groove
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CN110181130A (en
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刘安民
陈雪林
刘伟
毛祖莉
周唯
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Hunan Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/02Thread cutting; Automatic machines specially designed therefor on an external or internal cylindrical or conical surface, e.g. on recesses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G5/00Thread-cutting tools; Die-heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G2200/00Details of threading tools
    • B23G2200/08Threading tools with adjustable elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G2200/00Details of threading tools
    • B23G2200/10Threading tools comprising cutting inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G2210/00Details of threads produced
    • B23G2210/48Threads having a special form or profile not otherwise provided for

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  • Mechanical Engineering (AREA)
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Abstract

The invention provides a tool for precisely machining variable-groove-width internal threads, which comprises a cutting blade, a movable slider connected with the cutting blade through a bolt and a base connected with the movable slider through a spring, wherein the cutting blade comprises a blade body part, a main cutting edge positioned at the upper edge of the blade body part and auxiliary cutting edges positioned at the edges of two sides of the blade body part, the main cutting edge and the auxiliary cutting edges are integrally formed with the blade body part, the arc radiuses of the main cutting edge and the auxiliary cutting edges are 0.1mm, and the arc transition radiuses of the auxiliary cutting edges and the blade body part are 0.3 mm. The invention also provides a processing method for precisely processing the variable-groove-width internal thread by using the tool. The invention has the following beneficial effects: the cutting depth can be adjusted by adjusting the displacement of the tool holder end of the machine tool continuously in the process of turning the internal thread, and the rough machining and the finish machining of the internal thread can be completed simultaneously.

Description

一种精密加工变槽宽内螺纹的刀具及加工方法A kind of cutting tool and processing method for precision machining variable groove width internal thread

【技术领域】【Technical field】

本发明涉及机加工技术领域,尤其涉及一种精密加工变槽宽内螺纹的刀具及加工方法。The invention relates to the technical field of machining, in particular to a tool and a machining method for precision machining of variable groove width internal threads.

【背景技术】【Background technique】

油管或者气管的变槽宽螺纹连接不仅需要紧密可靠连接,还需要具有较高的密封性能,这对变槽宽内外螺纹加工精度提出了更高的要求。目前,车削加工作为一种高效加工螺纹的有效方法。由于用于连接由于油管的长度较大,超过15米,直径较大,超过0.5米,在现有的加工工艺中,均为采用梳齿刀进行车削加工,但在机床夹紧大尺寸油管螺纹旋转进行车削加工,导致了机床的运动链传递及配重比发生变化,由此造成加工误差,但是由于变槽宽内螺纹的宽度是逐渐减少,其螺纹的深度逐渐降低。在内螺纹的车削加工中,需要逐渐调整切削深度,以满足变槽宽变深度的内螺纹的加工要求,在调整切削深度过程中,由于传统螺纹加工中的切削力通常较大,增加了车削螺纹过程中精密调整切削深度的难度,造成了加工误差。The variable groove width threaded connection of oil pipes or gas pipes not only needs to be tightly and reliably connected, but also needs to have high sealing performance, which puts forward higher requirements for the machining accuracy of variable groove width internal and external threads. At present, turning machining is an effective method for machining threads efficiently. Due to the large length of the oil pipe used for connection, more than 15 meters, and the large diameter of more than 0.5 meters, in the existing processing technology, comb cutters are used for turning processing, but the large-sized oil pipe thread is clamped on the machine tool. Rotation for turning processing leads to changes in the kinematic chain transmission and counterweight ratio of the machine tool, resulting in machining errors. However, since the width of the variable groove width internal thread is gradually reduced, the depth of the thread is gradually reduced. In the turning of internal threads, it is necessary to gradually adjust the depth of cut to meet the processing requirements of variable groove width and depth of internal threads. In the process of adjusting the depth of cut, the cutting force in traditional thread processing is usually large, which increases the number of turnings. The difficulty of precisely adjusting the depth of cut during the threading process results in machining errors.

【发明内容】[Content of the invention]

本发明提供了一种精密加工变槽宽内螺纹的刀具及加工方法,其可有效提高加工精度及效率,并同时完成内螺纹的粗加工及精加工。The invention provides a tool and a machining method for precision machining of variable groove width internal threads, which can effectively improve the machining accuracy and efficiency, and simultaneously complete the rough machining and finishing of the internal threads.

为实现上述目的,本发明的技术方案为:For achieving the above object, the technical scheme of the present invention is:

一种精密加工变槽宽内螺纹的刀具,包括切削刀片、与所述切削刀片通过螺栓连接的可移动滑块以及与所述可移动滑块通过弹簧连接的基座,所述切削刀片包括刀片本体部、位于所述刀片本体部上边缘的主切削刃和位于所述刀片本体部的两侧边缘的副切削刃,所述主切削刃和所述副切削刃与所述刀片本体部一体成型,所述主切削刃和所述副切削刃的圆弧半径为0.1毫米,所述副切削刃与所述刀片本体部的圆弧过渡半径为0.3毫米。A tool for precision machining of variable groove width internal threads, comprising a cutting blade, a movable slider connected with the cutting blade through bolts, and a base connected with the movable slider through a spring, the cutting blade includes a blade a main body part, a main cutting edge located on the upper edge of the blade main body part, and a secondary cutting edge located on both side edges of the blade main body part, the main cutting edge and the auxiliary cutting edge are integrally formed with the blade main body part , the circular arc radius of the main cutting edge and the secondary cutting edge is 0.1 mm, and the circular arc transition radius between the secondary cutting edge and the blade body is 0.3 mm.

作为本发明的一种改进,所述切削刀片还包括设置于刀面上呈树叶叶脉状的凹槽,所述凹槽的深度为2-3微米,分叉角度为15-20°,分叉间距为1-2毫米。As an improvement of the present invention, the cutting blade further comprises a groove that is arranged on the blade surface in the shape of a leaf vein, the depth of the groove is 2-3 microns, the bifurcation angle is 15-20°, and the bifurcation is The spacing is 1-2 mm.

作为本发明的一种改进,所述凹槽靠近所述刀片本体部上边缘的端部距离所述主切削刃1毫米。As an improvement of the present invention, the end of the groove close to the upper edge of the blade body is 1 mm away from the main cutting edge.

作为本发明的一种改进,所述切削刀片包括位于所述刀片本体部中央且呈正三角形排列的三个螺栓孔,所述螺栓与所述螺栓孔配合。As an improvement of the present invention, the cutting insert includes three bolt holes located in the center of the main body of the insert and arranged in an equilateral triangle, and the bolts are matched with the bolt holes.

作为本发明的一种改进,还包括与所述螺栓配合的第一垫片,所述第一垫片夹设于所述螺栓与所述切削刀片之间,所述第一垫片由不锈钢材料制成。As an improvement of the present invention, it further includes a first washer matched with the bolt, the first washer is sandwiched between the bolt and the cutting blade, and the first washer is made of stainless steel production.

作为本发明的一种改进,还包括与所述螺栓配合的第二垫片,所述第二垫片夹设于所述切削刀片与所述可移动滑块之间,所述第二垫片包括与所述切削刀片抵接并具有隔热涂层的不锈钢垫片层和所述可移动滑块抵接的橡胶片。As an improvement of the present invention, it further includes a second washer matched with the bolt, the second washer is sandwiched between the cutting blade and the movable slider, the second washer It includes a stainless steel shim layer abutting the cutting blade and having a thermal barrier coating and a rubber sheet abutting the movable slider.

作为本发明的一种改进,还包括设置于所述可移动滑块与所述基座之间的第三垫片,所述第三垫片由玻璃纤维与石棉复合而成。As an improvement of the present invention, it also includes a third gasket disposed between the movable slider and the base, and the third gasket is composited from glass fiber and asbestos.

作为本发明的一种改进,所述基座的内腔为正六边形形状,所述可移动滑块为正六边形形状,所述可移动滑块通过所述弹簧悬置于所述内腔中。As an improvement of the present invention, the inner cavity of the base is in the shape of a regular hexagon, the movable slider is in the shape of a regular hexagon, and the movable slider is suspended in the inner cavity by the spring middle.

作为本发明的一种改进,所述基座对应所述第三垫片的位置设有导向凹槽,所述第三垫片设置在所述导向凹槽内,所述导向凹槽的深度为5毫米。As an improvement of the present invention, the base is provided with a guide groove at a position corresponding to the third gasket, the third gasket is arranged in the guide groove, and the depth of the guide groove is 5mm.

本发明还提供了一种利用所述的刀具进行精密加工变槽宽内螺纹的加工方法,包括如下步骤:The present invention also provides a machining method for precision machining of variable groove width internal threads using the tool, comprising the following steps:

步骤一、在原车削大尺寸油管螺纹的机床上增加超声振动辅助加工装置;Step 1. Add an ultrasonic vibration auxiliary processing device to the original machine tool for turning large-size oil pipe threads;

步骤二、开展超声振动辅助加工条件下的切削力测试,利用实际加工中采用的梳齿刀,在切削深度分别为1mm,3m,5mm,7mm,9mm以及11mm,切削速度为10m/s,超声振动频率为40000HZ,振幅为15um,通过测力仪采集切削力,获得不同切削深度下,梳齿刀在切削深度方向的切削力,建立横坐标为切削深度,纵坐标为切削力的图,分别通过线性拟合获得切削深度切削力系数kfStep 2: Carry out the cutting force test under the ultrasonic vibration assisted processing condition, using the comb cutter used in actual processing, the cutting depths are 1mm, 3m, 5mm, 7mm, 9mm and 11mm, the cutting speed is 10m/s, and the ultrasonic The vibration frequency is 40000HZ and the amplitude is 15um. The cutting force is collected by a dynamometer to obtain the cutting force of the comb cutter in the direction of the cutting depth under different cutting depths. The abscissa is the cutting depth and the ordinate is the cutting force. The depth of cut cutting force coefficient k f is obtained by linear fitting;

步骤三、处理变槽宽螺纹尺寸,获得螺纹的宽度与深度关系,在给定的变槽宽螺纹中,根据设计参数,获得变槽宽螺纹最小宽度b1,最大宽度b2,变槽宽螺纹的最小深度h1,最大深度h2;根据变槽宽螺纹的设计参数获得变槽宽螺纹长度l0,则距离螺纹初始端的距离为x处螺纹的宽度b(x)及深度h(x)分别为:Step 3: Process the size of the variable groove width thread, and obtain the relationship between the width and depth of the thread. In a given variable groove width thread, according to the design parameters, obtain the minimum width b 1 , the maximum width b 2 of the variable groove width thread, and the variable groove width. The minimum depth h 1 and the maximum depth h 2 of the thread; the length l 0 of the variable groove width thread is obtained according to the design parameters of the variable groove width thread, then the distance from the initial end of the thread is the width b(x) and depth h(x) of the thread at x ) are:

Figure GDA0002682304510000021
Figure GDA0002682304510000021

Figure GDA0002682304510000031
Figure GDA0002682304510000031

求得螺纹的宽度随着螺纹深度变化关系为:The relationship between the width of the thread and the depth of the thread is obtained as follows:

Figure GDA0002682304510000032
Figure GDA0002682304510000032

进而获得在同一位置x,螺纹宽度与深度的确定关系,且不含二阶项,为线性的,即:Then, at the same position x, the deterministic relationship between the thread width and depth is obtained, and it does not contain second-order terms, which is linear, that is:

Figure GDA0002682304510000033
Figure GDA0002682304510000033

步骤四、获得加工变槽宽螺纹的刀具参数,采用加工螺纹的车刀最大宽度为变槽宽螺纹步骤三中确定的螺纹宽度与深度的关系,获得车刀宽度与刀刃深度的关系,并依据步骤三中确定的切削参数,一次完成变槽款螺纹深度的加工;Step 4: Obtain the tool parameters for processing variable groove width threads. The maximum width of the turning tool for processing threads is the relationship between the thread width and depth determined in step 3 of the variable groove width thread, and the relationship between the width of the turning tool and the depth of the blade is obtained. The cutting parameters determined in step 3 can complete the machining of variable groove thread depth at one time;

步骤五、依据步骤二中获得的超声振动辅助加工下的切削深度切削力系数kf,获得在车削螺纹切入端的切削力f1,依据切削力与切削面积,切削力系数之间的关系,可以获得切削过程中切削力变化公式:Step 5: According to the depth of cut cutting force coefficient k f obtained in step 2 under the ultrasonic vibration assisted machining, the cutting force f 1 at the cutting end of the turning thread is obtained. According to the relationship between the cutting force and the cutting area, the cutting force coefficient can be The formula for the variation of cutting force during cutting is obtained:

f=kfb(x)h(x)f=k f b(x)h(x)

则梯形螺纹的切入端的切削力f1Then the cutting force f 1 at the penetrating end of the trapezoidal thread is:

Figure GDA0002682304510000034
Figure GDA0002682304510000034

梯形螺纹切出端的切削力f2Cutting force f 2 at the cut-out end of the trapezoidal thread:

f2=kfh1b1 f 2 =k f h 1 b 1

变槽宽螺纹的最小深度h1,最大深度h2,其位移差为:The minimum depth h 1 and the maximum depth h 2 of the variable groove width thread, the displacement difference is:

Δh=h2-h1 Δh=h 2 -h 1

在切削深度方向,可以满足螺纹加工中的切削深度自适应变化要求;在进给速度方向,满足加工要求。In the direction of cutting depth, it can meet the adaptive change requirements of cutting depth in thread processing; in the direction of feed speed, it can meet the processing requirements.

本发明的有益效果如下:考虑到超声振动辅助加工能够降低同等条件下的切削力,本发明提供了一种精密加工变槽宽内螺纹的刀具及加工方法,避免了在车削内螺纹过程中需要不断通过调整机床刀具夹具端位移来调整切削深度,并同时完成内螺纹的粗加工及精加工。The beneficial effects of the present invention are as follows: Considering that ultrasonic vibration-assisted machining can reduce the cutting force under the same conditions, the present invention provides a tool and a machining method for precision machining of variable groove width internal threads, which avoids the need for turning internal threads. Continuously adjust the depth of cut by adjusting the displacement of the tool holder end of the machine tool, and complete the roughing and finishing of the internal thread at the same time.

【附图说明】【Description of drawings】

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:

图1为刀片、可移动滑块及基座连接示意图一;Figure 1 is a schematic diagram of the connection between the blade, the movable slider and the base;

图2为刀片、可移动滑块及基座连接示意图二;Figure 2 is a schematic diagram 2 of the connection between the blade, the movable slider and the base;

图3为可移动滑块、弹簧与基座的连接示意图;Fig. 3 is the connection schematic diagram of movable slider, spring and base;

图4为切削刀片的结构示意图;Fig. 4 is the structural representation of cutting insert;

图5为切削刀片的树叶叶片状分型凹槽示意图;5 is a schematic diagram of a leaf blade-shaped parting groove of a cutting blade;

图6为变槽宽螺纹的结构示意图。FIG. 6 is a schematic structural diagram of a variable groove width thread.

【具体实施方式】【Detailed ways】

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-3所示,本发明提供了一种精密加工变槽宽内螺纹的刀具100,包括切削刀片1、与所述切削刀片1通过螺栓(未图示)连接的可移动滑块2以及与所述可移动滑块2通过弹簧连接的基座4,所述切削刀片1包括刀片本体部11、位于所述刀片本体部11上边缘的主切削刃12和位于所述刀片本体部11的两侧边缘的副切削刃13,所述主切削刃12和所述副切削刃13与所述刀片本体部11一体成型,所述主切削刃12和所述副切削刃13的圆弧半径为0.1毫米,所述副切削刃13与所述刀片本体部11的圆弧过渡半径为0.3毫米。1-3, the present invention provides a tool 100 for precision machining of variable groove width internal threads, comprising a cutting insert 1 and a movable slider connected with the cutting insert 1 by bolts (not shown). 2 and a base 4 connected with the movable slider 2 through a spring, the cutting insert 1 includes a blade body part 11, a main cutting edge 12 located on the upper edge of the blade body part 11 and a main cutting edge 12 located on the blade body part The minor cutting edges 13 on both sides of the edge of 11, the main cutting edge 12 and the minor cutting edge 13 are integrally formed with the insert body 11, and the arcs of the major cutting edge 12 and the minor cutting edge 13 The radius is 0.1 mm, and the arc transition radius of the secondary cutting edge 13 and the insert body portion 11 is 0.3 mm.

再结合图4和5所示,所述切削刀片1还包括设置于刀面上呈树叶叶脉状的凹槽14,所述凹槽14的深度为2-3微米,分叉角度θ为15-20°,分叉间距L为1-2毫米,以利于切削液在切削面内流动散热。具体的,所述凹槽14靠近所述刀片本体部11上边缘的端部距离所述主切削刃12为1毫米,这是由于在切削过程中,切屑与刀具100接触的长度在内螺纹车削参数下,切削速度为0.1m/s-10m/s,切削深度为0-6mm,进给量0-2mm/s时,接触长度通常不会超过1mm。若凹槽末端距离主切削刃12超过1mm,则难以确保切削液体在超声振动真空吸附下尽可能的进入刀具与工件接触处,降低切削温度及刀具与切屑的摩擦;若低于1mm,则切屑会与刀具表面的凹槽接触,会增加刀具与切屑摩擦,使得切削刀具温度变高,降低刀具寿命及工件质量。与切屑接触处的进给方向切削刃,在凹槽14能够减少切屑与刀具接触面积,具有断屑功能,进一步减少了刀具与切屑摩擦,减低切削温度。4 and 5 again, the cutting blade 1 further includes a groove 14 arranged on the blade surface in the shape of a leaf vein, the depth of the groove 14 is 2-3 microns, and the bifurcation angle θ is 15- 20°, and the bifurcation distance L is 1-2 mm, so as to facilitate the flow and heat dissipation of the cutting fluid in the cutting surface. Specifically, the end of the groove 14 close to the upper edge of the insert body portion 11 is 1 mm away from the main cutting edge 12, because during the cutting process, the length of the chip in contact with the tool 100 is used for internal thread turning Under the parameters, the cutting speed is 0.1m/s-10m/s, the cutting depth is 0-6mm, and the feed rate is 0-2mm/s, the contact length usually does not exceed 1mm. If the distance between the end of the groove and the main cutting edge 12 exceeds 1mm, it is difficult to ensure that the cutting fluid enters the contact between the tool and the workpiece as much as possible under the vacuum adsorption of ultrasonic vibration, so as to reduce the cutting temperature and the friction between the tool and the chip; if it is less than 1mm, the chip will It will come into contact with the groove on the surface of the tool, which will increase the friction between the tool and the chip, make the cutting tool temperature higher, and reduce the tool life and workpiece quality. The cutting edge in the feeding direction at the point of contact with the chip can reduce the contact area between the chip and the tool in the groove 14, and has a chip breaking function, which further reduces the friction between the tool and the chip and reduces the cutting temperature.

所述切削刀片1包括位于所述刀片本体部11中央且呈正三角形排列的三个螺栓孔15,所述螺栓与所述螺栓孔15配合。The cutting insert 1 includes three bolt holes 15 located in the center of the insert body portion 11 and arranged in an equilateral triangle, and the bolts are matched with the bolt holes 15 .

刀具100还包括与所述螺栓配合的第一垫片(未图示)和第二垫片5,所述第一垫片夹设于所述螺栓与所述切削刀片1之间,所述第一垫片由不锈钢材料制成,可起到预紧的作用。所述第二垫片5夹设于所述切削刀片11与所述可移动滑块2之间,所述第二垫片5包括与所述切削刀片11抵接并具有隔热涂层的不锈钢垫片层(未图示)和所述可移动滑块2抵接的橡胶片(未图示),隔热涂层的不锈钢垫片层用于阻止热量传递给橡胶层及其它部件,避免已经其他材料的热变形及橡胶材料软化,橡胶层用于隔振,吸收振动能量,降低切削过程的振动。The tool 100 further includes a first washer (not shown) and a second washer 5 which are matched with the bolt. The first washer is sandwiched between the bolt and the cutting insert 1. The first washer is sandwiched between the bolt and the cutting insert 1. A gasket is made of stainless steel and can be used for preloading. The second gasket 5 is sandwiched between the cutting blade 11 and the movable slider 2 , and the second gasket 5 comprises stainless steel that abuts against the cutting blade 11 and has a thermal insulation coating The gasket layer (not shown) is in contact with the rubber sheet (not shown) of the movable slider 2. The stainless steel gasket layer of thermal insulation coating is used to prevent heat from being transferred to the rubber layer and other components, so as to avoid the Thermal deformation of other materials and softening of rubber materials, the rubber layer is used for vibration isolation, absorbing vibration energy, and reducing vibration during cutting.

刀具100还包括设置于所述可移动滑块2与所述基座4之间的第三垫片7,所述第三垫片7由玻璃纤维与石棉复合而成,玻璃纤维能够含有金属硅,具有润滑作用,有助于所述可移动滑块2的移动,石棉具有耐高温的性能,避免切削过程中的热量导致所述第三垫片7失去其应用的润滑效能。The cutter 100 also includes a third gasket 7 disposed between the movable slider 2 and the base 4, the third gasket 7 is made of glass fiber and asbestos, and the glass fiber can contain metal silicon , has a lubricating effect, which is helpful for the movement of the movable slider 2, and the asbestos has the performance of high temperature resistance, so as to avoid the heat in the cutting process causing the third gasket 7 to lose the lubricating effect of its application.

所述基座4的内腔为正六边形形状,所述可移动滑块2为正六边形形状,所述可移动滑块2的每条边均与相对应的所述基座4的内腔的边正对并平行间隔设置。所述可移动滑块2通过所述弹簧悬置于所述内腔中。具体参见图3所示,所述弹簧,沿所述可移动滑块2的周向,自12点钟方向顺时针,依次设有第一弹簧31、第六弹簧36、第四弹簧34、第二弹簧32、第三弹簧33以及第五弹簧35。The inner cavity of the base 4 is in the shape of a regular hexagon, and the movable slider 2 is in the shape of a regular hexagon. The sides of the cavity face each other and are spaced in parallel. The movable slider 2 is suspended in the inner cavity by the spring. Referring specifically to FIG. 3 , the springs, along the circumferential direction of the movable slider 2 , clockwise from the 12 o'clock direction, are sequentially provided with a first spring 31 , a sixth spring 36 , a fourth spring 34 , and a first spring 31 . Two springs 32 , a third spring 33 and a fifth spring 35 .

所述基座4对应所述第三垫片7的位置设有导向凹槽41,所述第三垫片7设置在所述导向凹槽41内,所述导向凹槽41的深度为5毫米,以将所述第三垫片7卡设其内。The base 4 is provided with a guide groove 41 at a position corresponding to the third gasket 7 , the third gasket 7 is arranged in the guide groove 41 , and the depth of the guide groove 41 is 5 mm , so as to clamp the third gasket 7 in it.

本发明还提供了一种利用所述的刀具进行精密加工变槽宽内螺纹的加工方法,包括如下步骤:The present invention also provides a machining method for precision machining of variable groove width internal threads using the tool, comprising the following steps:

步骤一、在原车削大尺寸油管螺纹的机床上增加超声振动辅助加工装置;Step 1. Add an ultrasonic vibration auxiliary processing device to the original machine tool for turning large-size oil pipe threads;

需要进一步说明的是,所述超声振动辅助加工装置包括超声电源、压电致动器、超声振动变幅杆以及控制系统等部件,其中,超声电源用于将工业电源转换为超声电源,其频率为40000;压电致动器在超声电源的作用下产生反复运动,激励超声振动变幅杠产生周期性振动;超声振动变幅杆用于将压电致动器产生振动放大,使得刀具产生切削深度方向的振动,实现周期性的刀具于工件的接触加工与非接触加工过程,降低切削力。其中超声振动变幅杆一端与车床的刀具夹具端连接,另外一端与切削刀具固定连接,超声振动变幅杆与车床的刀具夹具端连接处为超声振动变幅杆的振动节点处,尽可能的降低超声振动变幅杆的振动能量耗散到机床刀具夹具端,并降低加工中振动。It should be further noted that the ultrasonic vibration auxiliary processing device includes components such as an ultrasonic power supply, a piezoelectric actuator, an ultrasonic vibration horn, a control system, and the like, wherein the ultrasonic power supply is used to convert industrial power into ultrasonic power. is 40000; the piezoelectric actuator produces repeated motion under the action of the ultrasonic power supply, which stimulates the ultrasonic vibration horn to generate periodic vibration; the ultrasonic vibration horn is used to amplify the vibration generated by the piezoelectric actuator, so that the tool can cut The vibration in the depth direction realizes the periodic contact processing and non-contact processing between the tool and the workpiece, and reduces the cutting force. One end of the ultrasonic vibration horn is connected to the tool holder end of the lathe, and the other end is fixedly connected to the cutting tool. The connection between the ultrasonic vibration horn and the tool holder of the lathe is the vibration node of the ultrasonic vibration horn. Reduce the vibration energy of the ultrasonic vibration horn to dissipate to the tool holder end of the machine tool, and reduce the vibration during processing.

步骤二、开展超声振动辅助加工条件下的切削力测试,利用实际加工中采用的梳齿刀,在切削深度分别为1mm,3m,5mm,7mm,9mm以及11mm,切削速度为10m/s,超声振动频率为40000HZ,振幅为15um,通过测力仪采集切削力,获得不同切削深度下,梳齿刀在切削深度方向的切削力,建立横坐标为切削深度,纵坐标为切削力的图,分别通过线性拟合获得切削深度切削力系数kfStep 2: Carry out the cutting force test under the ultrasonic vibration assisted processing condition, using the comb cutter used in actual processing, the cutting depths are 1mm, 3m, 5mm, 7mm, 9mm and 11mm, the cutting speed is 10m/s, and the ultrasonic The vibration frequency is 40000HZ and the amplitude is 15um. The cutting force is collected by a dynamometer to obtain the cutting force of the comb cutter in the direction of the cutting depth under different cutting depths. The abscissa is the cutting depth and the ordinate is the cutting force. The depth of cut cutting force coefficient k f is obtained by linear fitting;

步骤三、处理变槽宽螺纹尺寸,获得螺纹的宽度与深度关系,在给定的变槽宽螺纹中,根据设计参数,获得变槽宽螺纹最小宽度b1,最大宽度b2,变槽宽螺纹的最小深度h1,最大深度h2,具体螺纹示意图如图6所示,其中,所述设计参数,指的是需要加工的螺纹的宽度,深度,导程及其在油管上不同位置的变化曲线;为了保证螺纹连接安装紧密可靠安装,变槽宽螺纹的螺纹深度及宽度变化均为线性变化,其随着螺纹的长度(螺纹距离)为螺纹初始端到螺纹结束端沿着螺纹螺栓环绕油管的距离,根据变槽宽螺纹的设计参数获得变槽宽螺纹长度l0,则距离螺纹初始端的距离为x处螺纹的宽度b(x)及深度h(x)分别为:Step 3: Process the size of the variable groove width thread, and obtain the relationship between the width and depth of the thread. In a given variable groove width thread, according to the design parameters, obtain the minimum width b 1 , the maximum width b 2 of the variable groove width thread, and the variable groove width. The minimum depth h 1 and the maximum depth h 2 of the thread are shown in Fig. 6 , where the design parameters refer to the width, depth, lead of the thread to be processed and its variation at different positions on the tubing. Change curve; in order to ensure the tight and reliable installation of the threaded connection, the thread depth and width of the variable groove width thread change linearly, and with the length (thread distance) of the thread, it is from the initial end of the thread to the end of the thread along the threaded bolt. The distance of the oil pipe, the length l 0 of the variable groove width thread is obtained according to the design parameters of the variable groove width thread, then the distance from the initial end of the thread is the width b(x) and the depth h(x) of the thread at x are:

Figure GDA0002682304510000061
Figure GDA0002682304510000061

Figure GDA0002682304510000062
Figure GDA0002682304510000062

依据以上方程获得螺纹的宽度与深度(长度)关系,即求得螺纹的宽度随着螺纹深度变化关系为:According to the above equation, the relationship between the width and depth (length) of the thread is obtained, that is, the relationship between the width of the thread and the depth of the thread is:

Figure GDA0002682304510000071
Figure GDA0002682304510000071

由于变槽宽内螺纹的深度(长度)也为线性变化,进而获得在同一位置x,螺纹宽度与深度的确定关系,且不含二阶项,为线性的,即:Since the depth (length) of the variable groove width internal thread also changes linearly, the determined relationship between the thread width and depth at the same position x is obtained, and it does not contain second-order terms, which is linear, that is:

Figure GDA0002682304510000072
Figure GDA0002682304510000072

步骤四、获得加工变槽宽螺纹的刀具参数,采用加工螺纹的车刀最大宽度为变槽宽螺纹步骤三中确定的螺纹宽度与深度的关系,获得车刀宽度与刀刃深度的关系,其中刀具的切削刃圆弧半径为0.1mm,这是由于在不同变槽宽螺纹的加工中,螺纹的深度发生变化,切削刃的过渡半径若小,则会过渡切屑刃容易崩刃,若大,则难以满足螺纹底面与侧面的圆滑过渡。副切削刃13与刀片本体部11边缘位置采用半径为0.3mm的圆弧过渡,主要是考虑刀此部分过渡,不参与切削加工,较大的圆弧半径有助于散热及切削过程中切削液在超声振动造成的真空吸附效应作用下深入刀具与工件接触处,提高刀具寿命,并依据步骤三中确定的切削参数,一次完成变槽款螺纹深度的加工,实现螺纹的粗加工与精加工,提高加工效率,而副切削刃长度的设置,则满足了最小宽度的变槽宽加工的要求。其中刀具的宽度与螺纹的深度变化;Step 4: Obtain the tool parameters for processing the variable groove width thread. The maximum width of the turning tool for processing the thread is the relationship between the width and depth of the thread determined in step 3 of the variable groove width thread, and the relationship between the width of the turning tool and the depth of the blade is obtained. The arc radius of the cutting edge is 0.1mm. This is because the depth of the thread changes in the processing of threads with different flute widths. If the transition radius of the cutting edge is small, the transition chip edge will easily chip. It is difficult to meet the smooth transition between the bottom surface and the side surface of the thread. The edge position of the secondary cutting edge 13 and the blade body 11 adopts a circular arc transition with a radius of 0.3mm, mainly considering the transition of this part of the cutter, and does not participate in the cutting process. The larger arc radius is helpful for heat dissipation and cutting fluid during the cutting process. Under the action of the vacuum adsorption effect caused by ultrasonic vibration, it penetrates into the contact between the tool and the workpiece to improve the tool life, and according to the cutting parameters determined in step 3, the processing of the thread depth of the variable groove type is completed at one time, and the roughing and finishing of the thread are realized. Improve the processing efficiency, and the setting of the length of the secondary cutting edge meets the requirements of variable groove width processing with minimum width. The width of the tool and the depth of the thread change;

需要进一步说明的是,在变槽宽螺纹的加工中,采用传统的刀具开展超声振动辅助车削加工解决高精度螺纹加工难题,具体如下:机床夹具夹紧大尺寸油管,刀具在机床控制系统的控制下,沿着变槽宽螺纹路径运动,为车削加工运动,且刀具在超声振动控制系统的作用下,实现切削深度方向的反复振动,实现有效的超声振动辅助加工。It needs to be further explained that in the processing of variable groove width threads, traditional tools are used to carry out ultrasonic vibration-assisted turning processing to solve the problem of high-precision thread processing. Under the action of the ultrasonic vibration control system, the tool realizes repeated vibration in the direction of the cutting depth and realizes effective ultrasonic vibration-assisted machining.

步骤五、依据步骤二中获得的超声振动辅助加工下的切削深度切削力系数kf,获得在车削螺纹切入端的切削力f1,在此时由于切削深度及切削宽度最大,其切削力也是切削过程中切削力最大的时候,由于螺纹的槽宽及深度是逐渐以线性减少的,那么切削力也是逐渐呈现线性减少的;依据切削力与切削面积,切削力系数之间的关系,可以获得切削过程中切削力变化公式:Step 5: According to the depth of cut cutting force coefficient k f obtained in step 2 under the ultrasonic vibration-assisted machining, the cutting force f 1 at the cutting end of the turning thread is obtained. At this time, since the cutting depth and cutting width are the largest, the cutting force is also the cutting force. When the cutting force is the largest during the process, since the groove width and depth of the thread gradually decrease linearly, the cutting force also gradually decreases linearly; according to the relationship between the cutting force, the cutting area and the cutting force coefficient, the cutting force can be obtained. The formula for changing cutting force during the process:

f=kfb(x)h(x)f=k f b(x)h(x)

则梯形螺纹的切入端的切削力f1Then the cutting force f 1 at the penetrating end of the trapezoidal thread is:

Figure GDA0002682304510000081
Figure GDA0002682304510000081

梯形螺纹切出端的切削力f2Cutting force f 2 at the cut-out end of the trapezoidal thread:

f2=kfh1b1 f 2 =k f h 1 b 1

变槽宽螺纹的最小深度h1,最大深度h2,其位移差为:The minimum depth h 1 and the maximum depth h 2 of the variable groove width thread, the displacement difference is:

Δh=h2-h1 Δh=h 2 -h 1

在切削深度方向,可以满足螺纹加工中的切削深度自适应变化要求;在进给速度方向,满足加工要求。In the direction of cutting depth, it can meet the adaptive change requirements of cutting depth in thread processing; in the direction of feed speed, it can meet the processing requirements.

具体参见图3所示,可进一步说明的是,在切削深度方向Y,设定第二弹簧32、第三弹簧33、第四弹簧34、第五弹簧35以及第六弹簧36的刚度为k0,第一弹簧31、第二弹簧32、第三弹簧33、第四弹簧34、第五弹簧35以及第六弹簧36的预压缩量为l0,为了满足切削过程中,随着螺纹变化宽度及变化深度自适用加工要求,第一弹簧31的刚度k1为:Referring specifically to FIG. 3 , it can be further explained that, in the cutting depth direction Y, the stiffnesses of the second spring 32 , the third spring 33 , the fourth spring 34 , the fifth spring 35 and the sixth spring 36 are set as k 0 , the pre-compression of the first spring 31, the second spring 32, the third spring 33, the fourth spring 34, the fifth spring 35 and the sixth spring 36 is l 0 . The changing depth adapts to the processing requirements, and the stiffness k 1 of the first spring 31 is:

Figure GDA0002682304510000082
Figure GDA0002682304510000082

则在切削深度方向Y,可以满足螺纹加工中的切削深度自适应变化要求。Then in the depth of cut direction Y, it can meet the adaptive change requirements of the depth of cut in thread machining.

在进给速度方向,在基座4的导向凹槽41控制下,可移动滑块2只能在切削深度方向Y移动,不会在进给速度方向X移动,尽管在切削深度方向Y移动,造成了第三弹簧33、第四弹簧34、第五弹簧35以及第六弹簧36的长度变化,但是其内部都可以互相作用,在第三弹簧33、第四弹簧34、第五弹簧35以及第六弹簧36在切削深度方向Y的合力为0,满足了在加工要求。In the direction of the feed speed, under the control of the guide groove 41 of the base 4, the movable slider 2 can only move in the direction of the depth of cut Y, and will not move in the direction of the feed speed X, although it moves in the direction of the depth of cut Y, The lengths of the third spring 33, the fourth spring 34, the fifth spring 35 and the sixth spring 36 are changed, but all of them can interact with each other. The resultant force of the six springs 36 in the cutting depth direction Y is 0, which meets the machining requirements.

本发明的有益效果如下:考虑到超声振动辅助加工能够降低同等条件下的切削力,本发明提供了一种精密加工变槽宽内螺纹的刀具及加工方法,避免了在车削内螺纹过程中需要不断通过调整机床刀具夹具端位移来调整切削深度,并同时完成内螺纹的粗加工及精加工。The beneficial effects of the present invention are as follows: Considering that ultrasonic vibration-assisted machining can reduce the cutting force under the same conditions, the present invention provides a tool and a machining method for precision machining of variable groove width internal threads, which avoids the need for turning internal threads. Continuously adjust the depth of cut by adjusting the displacement of the tool holder end of the machine tool, and complete the roughing and finishing of the internal thread at the same time.

尽管本发明的实施方案已公开如上,但并不仅仅限于说明书和实施方案中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里所示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Additional modifications are implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.

Claims (9)

1. The utility model provides a cutter of internal thread of groove width is become in precision finishing, its characterized in that, including the cutting blade, with the cutting blade pass through bolted connection's portable slider and with portable slider passes through spring coupling's base, the base corresponds portable slider's position is equipped with the direction groove, portable slider can be followed the direction groove removes, the extending direction of direction groove with the cutting blade carries out the cutting depth direction of cutting unanimously, the inner chamber of base is regular hexagon shape, portable slider is regular hexagon shape, every limit of portable slider all with corresponding the limit of the inner chamber of base is just to and parallel interval sets up, portable slider passes through the spring suspension in the inner chamber, follow portable slider's circumference and clockwise from 12 o 'clock directions, the spring includes corresponding each first spring, the first spring that portable slider's limit set up, The second bulletThe stiffness of the spring, the third spring, the fourth spring, the fifth spring, and the sixth spring is set to k in the depth of cut direction0The stiffness of the first spring is k1The cutting blade comprises a blade body part, a main cutting edge positioned at the upper edge of the blade body part and auxiliary cutting edges positioned at the edges of two sides of the blade body part, wherein the main cutting edge and the auxiliary cutting edges are integrally formed with the blade body part, the arc radius of the main cutting edge and the arc radius of the auxiliary cutting edge are 0.1mm, and the arc transition radius of the auxiliary cutting edge and the arc radius of the blade body part is 0.3 mm.
2. The tool for precisely machining the variable-groove-width internal thread according to claim 1, wherein the cutting insert further comprises grooves in the shape of leaf veins arranged on the tool face, the depth of the grooves is 2-3 micrometers, the bifurcation angle is 15-20 degrees, and the bifurcation interval is 1-2 millimeters.
3. A tool for precision machining variable slot width internal threads according to claim 2, wherein the end of the recess near the upper edge of the insert body is 1mm from the major cutting edge.
4. The tool of claim 1, wherein the cutting insert includes three bolt holes in a regular triangular arrangement in the center of the insert body, the bolts engaging the bolt holes.
5. The tool for precisely machining a variable-slot-width internal thread according to claim 1, further comprising a first shim engaged with the bolt, the first shim being interposed between the bolt and the cutting insert, the first shim being made of a stainless steel material.
6. The tool for precisely machining the variable-groove-width internal thread according to claim 1 or 5, further comprising a second gasket matched with the bolt, wherein the second gasket is clamped between the cutting blade and the movable sliding block, and comprises a stainless steel gasket layer abutting against the cutting blade and provided with a thermal insulation coating and a rubber sheet abutting against the movable sliding block.
7. The tool for precisely machining the variable-groove-width internal thread according to claim 6, further comprising a third gasket arranged between the movable sliding block and the base, wherein the third gasket is formed by compounding glass fibers and asbestos.
8. The tool for precisely machining the variable-groove-width internal thread according to claim 7, wherein the third gasket is arranged in the guide groove, and the depth of the guide groove is 5 mm.
9. A method for precisely machining a variable-groove-width internal thread by using the tool according to claim 1, comprising the steps of:
step one, adding an ultrasonic vibration auxiliary processing device on an original machine tool for turning large-size oil pipe threads;
step two, carrying out cutting force test under the ultrasonic vibration auxiliary processing condition, utilizing a comb-tooth cutter adopted in actual processing, acquiring cutting force by a dynamometer under the conditions that the cutting depth is 1mm, 3m, 5mm, 7mm, 9mm and 11mm respectively, the cutting speed is 10m/s, the ultrasonic vibration frequency is 40000HZ and the amplitude is 15um, obtaining the cutting force in the cutting depth direction of the comb-tooth cutter under different cutting depths, establishing a graph with the abscissa as the cutting depth and the ordinate as the cutting force, and obtaining a cutting depth and cutting force coefficient k through linear fitting respectivelyf
Step three, processing the size of the variable-groove-width thread to obtain the relationship between the width and the depth of the thread, and obtaining the minimum width b of the variable-groove-width thread in the given variable-groove-width thread according to design parameters1Maximum width b2Minimum depth of variable groove width threadDegree h1Maximum depth h2(ii) a Obtaining the length l of the variable-groove-width thread according to the design parameters of the variable-groove-width thread0The width b (x) and depth h (x) of the thread at a distance x from the initial end of the thread are respectively:
Figure FDA0002682304500000021
Figure FDA0002682304500000022
obtaining the change relation of the width of the thread along with the depth of the thread as follows:
Figure FDA0002682304500000023
and then obtaining a definite relation between the thread width and the depth at the same position x, does not contain a second-order term, and is linear, namely:
Figure FDA0002682304500000031
step four, obtaining the parameters of a cutter for processing the variable-groove-width thread, obtaining the relation between the width of the lathe tool and the depth of the cutting edge by adopting the maximum width of the lathe tool for processing the thread as the relation between the width and the depth of the thread determined in the step three of the variable-groove-width thread, and finishing the processing of the depth of the variable-groove-width thread at one time according to the cutting parameters determined in the step three;
step five, according to the coefficient k of the cutting depth cutting force under the ultrasonic vibration auxiliary processing obtained in the step twofObtaining the cutting force f at the cutting end of the turned thread1According to the relationship between the cutting force, the cutting area and the cutting force coefficient, a cutting force variation formula in the cutting process can be obtained:
f=kfb(x)h(x)
the cutting of the trapezoidal threadCutting force f at the entry end1
Figure FDA0002682304500000032
Cutting force f of trapezoidal thread cutting end2
f2=kfh1b1
Minimum depth h of variable groove width thread1Maximum depth h2The displacement difference is:
Δh=h2-h1
in the cutting depth direction, the self-adaptive change requirement of the cutting depth in the thread machining can be met; in the direction of the feed speed, the machining requirements are met.
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