A kind of fully-automatic production bean curd stick machine
Technical field
The present invention relates to food processing technology fields, and in particular to a kind of fully-automatic production bean curd stick machine.
Background technique
Bean curd stick food currently produced on the market fully relies on the craft or semi-automatic completion of manpower, existing bean curd stick food
Product production equipment by being heated to the soya-bean milk material in pot slot, when soya-bean milk material liquid bath surface formed film when, then by
It manually goes to pull out film by pure craft or thin bar and is fabricated to bean curd stick food.In order to control the production cost of food, each
Operating personnel needs the ceaselessly operated in turn on twenties heating liquid baths.It can't be realized in the manufacturing process of bean curd stick certainly
Dynamicization belongs to traditional-handwork class or semi-automatic state, causes the cost of labor of product higher and higher, and the price of product also occupies height
Under not.Since there are the undesirable elements such as high temperature, humidity for working environment, the physical and mental health of on-site personnel is caused serious
It influences.Since working environment is there are undesirable elements such as high temperature, humidities, operating personnel stays in such workplace often for a long time
Can be soaked with sweat, to the food hygiene of product, there is also certain influences.It is artificially gone due to largely being relied in production process
Operation is completed, and technical ability and qualification to personnel also have certain requirement, and the personnel that are newly on duty need nearly 30-45 working day
Study efficient could produce qualified product.
Summary of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of reasonable fully-automatic productions of design
Bean curd stick machine completes whole processes of bean curd stick production forming by programming Control, by traditional-handwork class or semi-automatic production
The production of state shift automated food solves difficult factory's recruitment, reduction cost of labor, improves production efficiency, reduces product valence
Lattice, reduce severe operating environment to the physically and mentally healthy influence of personnel, improve the problems such as food hygiene and safety.
In order to achieve the above objectives, present invention employs following technical proposals: it includes liquid tank, transverse shifting mould group, rises
Module, ejecting mechanism, rack drop;Rack is internally provided with control panel, and the upper surface rear of rack is equipped with transverse shifting mould
Group is movably equipped with lifting module in transverse shifting mould group, and the front side for going up and down module is equipped with ejecting mechanism, ejecting mechanism activity setting
In liquid tank, liquid tank is fixed on the upper surface of rack;
Aforesaid liquid slot is made of dress liquid bath, heating board, thermal insulation layer and outline border;The inside of outline border is embedded with dress liquid bath, fills liquid bath
Periphery be equipped with several heating boards, fill and be equipped with thermal insulation layer between liquid bath and outline border;Several heating boards are electricly connected with control panel;
Above-mentioned transverse shifting mould group is by the fixed bracket of lateral mould group, drag chain, guide plate, lateral mould group fixed plate, laterally driven electricity
Machine, lateral linear guide, motor fixing frame, synchronous belt idle pulley fixed block, synchronous cross band, lifting module fixed plate are constituted;It is horizontal
It is fixed on the upper surface of rack plate to the fixed bracket of mould group, the lateral support bracket fastened upper surface of mould group is fixed with guide plate, guiding
Plate is equipped with drag chain, and one end and the guide plate of drag chain are connected and fixed, and the other end and the lifting module of drag chain are connected and fixed;Lateral mould
The support bracket fastened leading flank of group is fixed with lateral mould group fixed plate, and the leading flank of lateral mould group fixed plate is symmetrical above and below to be fixed with cross
To linear guide, lateral linear guide is connected with lifting module fixed plate by sliding block thereon, goes up and down module fixed plate
It is connected and fixed with lifting module;Zone face connection in the back and synchronous cross band of the lifting module fixed plate is solid
Fixed, the both ends of synchronous cross band are engaged with synchronous pulley, the output shaft of one of synchronous pulley and horizontal drive motor respectively
Connection, another synchronous pulley are screwed on by synchronous belt idle pulley fixed block and are fixed in lateral mould group fixed plate, above-mentioned laterally to drive
Dynamic motor is fixed on the back side of lateral mould group fixed plate by motor fixing frame;Above-mentioned horizontal drive motor and control panel are automatically controlled
Connection;
Above-mentioned lifting module is by ejecting mechanism fixed block, longitudinal movement fixed block, adjusting block, synchronous belt fixed block, longitudinal straight line
Guide rail, longitudinal idle pulley fixed block, longitudinal synchronous belt, longitudinal mould group fixed plate, vertical drive motor and lifting module outer container are constituted;
Lifting module outer container is inverted L shape structure, and the movable end of horizontal edge lower surface and drag chain is connected and fixed, longitudinal edge medial surface
It is connected and fixed with lifting module fixed plate, being internally located at horizontal edge position for lifting module outer container is equipped with vertical drive motor, indulges
The back side of longitudinal mould group fixed plate is fixed on to driving motor, the leading flank bilateral symmetry of longitudinal mould group fixed plate is fixed with longitudinal direction
The leading flank of linear guide, longitudinal linear guide is connected with longitudinal movement fixed block, longitudinal direction by the way that sliding block thereon is up and down
The lower end of mobile fixed block is connected with ejecting mechanism fixed block;The back side of above-mentioned longitudinal movement fixed block is connected with by adjusting block
Synchronous belt fixed block, synchronous belt fixed block are fixed on the one of zone face of longitudinal synchronous belt, the both ends of longitudinal synchronous belt with
Synchronous pulley engagement, one of synchronous pulley are fixed on the output shaft of vertical drive motor, another synchronous pulley passes through
Longitudinal idle pulley fixed block, which is screwed on, to be fixed in longitudinal mould group fixed plate;Above-mentioned vertical drive motor is electricly connected with control panel;
Above-mentioned ejecting mechanism extracts plate, skin of beancurd scraper plate fixed block, skin of beancurd scraper plate and electric putter by skin of beancurd and constitutes;It is solid that skin of beancurd extracts plate
It is scheduled on ejecting mechanism fixed block, the upper surface movable contact that skin of beancurd extracts plate is provided with skin of beancurd scraper plate, the top of skin of beancurd scraper plate
Edge is fixed with skin of beancurd scraper plate fixed block, and skin of beancurd scraper plate fixed block is connect with electric putter;Above-mentioned electric putter and the automatically controlled company of control panel
It connects.
Further, it is provide on front side of the lateral mould group fixed plate and is fixed with exterior deckle board, exterior deckle board is " u "-shaped knot
Structure, after two horizontal edges up and down of the lifting module fixed plate are each passed through two openings up and down of exterior deckle board, with lifting mould
Lifting module outer container in block is connected and fixed, and the lower edge of above-mentioned exterior deckle board is fixed with outline border baffle.
Further, it is engraved structure plate body that the skin of beancurd, which extracts plate,.
Further, the gap that the skin of beancurd extracts between the outer edge of plate and the inner sidewall of dress liquid bath is 1mm.
Further, the side of longitudinal mould group fixed plate is fixed with range sensor.
Workflow of the invention is as follows:
1, control panel is controlled using PLC, first pours into the soya-bean milk prepared in the dress liquid bath in liquid tank, and guarantees liquid level
Lower than dress liquid bath upper port 5cm, control heating board heating is gone further according to the program timing sequence in PLC, and heating board is according to detecting
Fluid temperature (temperature sensor is housed in dress liquid bath) carries out heating and boils;
2, when controlling the temperature that heating board heats liquid by PLC, and forming the fixation of bean curd stick film according to soya-bean milk surface
Between setting lifting module working time, when preheating setting time reaches, vertical drive motor work, drive longitudinal movement fix
Block moves up, and acts so that skin of beancurd be driven to extract stopping after plate moves up arrival limit;
3, horizontal drive motor work is controlled by PLC again, drives lifting module towards the side far from liquid tank, after reaching limit
Stop motion;
4, it controls electric putter by PLC to withdraw, to drive skin of beancurd scraper plate to move out, due to the lower edge and beans of skin of beancurd scraper plate
Skin extracts the upper surface contact of plate, separates so that skin of beancurd is extracted the skin of beancurd on plate and extracts plate with skin of beancurd, after reaching limit
Stop motion;
5, electric putter, horizontal drive motor, vertical drive motor counteragent are successively controlled finally by PLC, to will own
Device is in initial position, i.e. transverse shifting mould group guarantees lifting module right above liquid tank, and lifting module guarantees to release
In liquid trench bottom, ejecting mechanism guarantees that skin of beancurd extracts plate below the liquid level of liquid tank bottom and with skin of beancurd scraper plate in liquid for mechanism
On the inside of body trench bottom, then repeated since step 2 according to the program of writing of PLC.
Further, the soya-bean milk in the step 1 is heated to constant temperature using heating board.
After adopting the above structure, the beneficial effects of the present invention are: the present invention provides a kind of fully-automatic production bean curd stick machine,
By whole processes of programming Control completion bean curd stick production forming, traditional-handwork class or semi-automatic production status are turned to certainly
Dynamicization food production solves factory's recruitment difficulty, reduces cost of labor, improve production efficiency, reduce product price, reduce badly
Operating environment to the physically and mentally healthy influence of personnel, improve the problems such as food hygiene and safety.
Detailed description of the invention:
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the explosive view of liquid tank in the present invention.
Fig. 3 is the explosive view of transverse shifting mould group in the present invention.
Fig. 4 is the explosive view that module is gone up and down in the present invention.
Fig. 5 is the explosive view of ejecting mechanism in the present invention.
Description of symbols:
Liquid tank 1, dress liquid bath 1-1, heating board 1-2, thermal insulation layer 1-3, outline border 1-4, transverse shifting mould group 2, lateral mould group are fixed
Bracket 2-1, drag chain 2-2, guide plate 2-3, lateral mould group fixed plate 2-4, horizontal drive motor 2-5, lateral linear guide 2-6,
Motor fixing frame 2-7, synchronous belt idle pulley fixed block 2-8, synchronous cross band 2-9, lifting module fixed plate 2-10, exterior deckle board 2-
11, outline border baffle 2-12, lifting module 3, ejecting mechanism fixed block 3-1, longitudinal movement fixed block 3-2, adjusting block 3-3, synchronization
Band fixed block 3-4, longitudinal linear guide 3-5, longitudinal idle pulley fixed block 3-6, longitudinal synchronous belt 3-7, longitudinal mould group fixed plate 3-
8, vertical drive motor 3-9, lifting module outer container 3-10, range sensor 3-11, ejecting mechanism 4, skin of beancurd extract plate 4-1, beans
Skin scraper plate fixed block 4-2, skin of beancurd scraper plate 4-3, electric putter 4-4, rack 5.
Specific embodiment:
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clearly and completely
Description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on this hair
Embodiment in bright, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
As Figure 1-Figure 5, present embodiment adopts the following technical scheme that it includes liquid tank 1, transverse shifting mould
Group 2, lifting module 3, ejecting mechanism 4, rack 5;Rack 5 is internally provided with control panel, and the upper surface rear of rack 5 is equipped with
Transverse shifting mould group 2 is movably equipped with lifting module 3 in transverse shifting mould group 2, and the front side of lifting module 3 is equipped with ejecting mechanism 4,
Ejecting mechanism 4 is movably set in liquid tank 1, and liquid tank 1 is fixed on the upper surface of rack 5;
Aforesaid liquid slot 1 is made of dress liquid bath 1-1, heating board 1-2, thermal insulation layer 1-3 and outline border 1-4;The inside of outline border 1-4 is embedded
There is dress liquid bath 1-1, be equipped with temperature sensor in dress liquid bath 1-1, is used for real-time detection fluid temperature, and carry out with PLC control terminal
Signal transmission feedback carries out temperature control to heating board 1-2 for PLC control terminal according to the signal of feedback, dress liquid bath 1-1's
Four side downward bendings of upper port are embedded with heating board 1-2 in each groove body, heating board 1-2 is set with automatically controlled at four groove bodies
PLC control terminal connection in standby, controls the heating temperature of heating board 1-2 by PLC control terminal, dress liquid bath 1-1 and outline border 1-4 it
Between be equipped with thermal insulation layer 1-3, thermal insulation layer 1-3 effectively avoid dress liquid bath 1-1 in temperature distribute;
Above-mentioned transverse shifting mould group 2 is by the fixed bracket 2-1 of lateral mould group, drag chain 2-2, guide plate 2-3, lateral mould group fixed plate 2-
4, horizontal drive motor 2-5, lateral linear guide 2-6, motor fixing frame 2-7, synchronous belt idle pulley fixed block 2-8, synchronous cross
Band 2-9, lifting module fixed plate 2-10 are constituted;The bolts at two ends of the fixed bracket 2-1 of lateral mould group is fastened on the upper of rack 5
On panel, the upper surface of the fixed bracket 2-1 of lateral mould group, which is bolted, is fixed with guide plate 2-3, and guide plate 2-3 is equipped with drag chain
The fixing end of 2-2, drag chain 2-2 are connected and fixed using bolt and guide plate 2-3, are in the movable end and lifting module 3 of drag chain 2-2
The bottom surface for being inverted the lifting module outer container 3-10 horizontal edge of L shape structure is connected and fixed;The front side of the fixed bracket 2-1 of lateral mould group
Face, which is bolted, is fixed with lateral mould group fixed plate 2-4, and the leading flank of lateral mould group fixed plate 2-4 is symmetrical above and below solid using screw
There are lateral linear guide 2-6, lateral linear guide 2-6 to be connected with lifting module fixed plate 2- by sliding block thereon surely
It is provide on front side of 10, lateral mould group fixed plate 2-4 and is fixedly connected with exterior deckle board 2-11 using screw, exterior deckle board 2-11 is " U "
Shape structure, after two horizontal edges up and down of lifting module fixed plate 2-10 are each passed through two openings up and down of exterior deckle board 2-11, with
It is connected and fixed in lifting module 3 in the back side for the lifting module outer container 3-10 longitudinal edge for being inverted L shape structure, above-mentioned exterior deckle board 2-11
Lower edge be fixed with outline border baffle 2-12;In the back of the lifting module fixed plate 2-10 and synchronous cross band 2-9
One zone face is connected and fixed, and synchronous cross band 2-9 is located between two lateral linear guide 2-6, the both ends of synchronous cross band 2-9
It is engaged with synchronous pulley, the output axis connection of one of synchronous pulley and horizontal drive motor 2-5, another synchronous belt respectively
Wheel is screwed on by synchronous belt idle pulley fixed block 2-8 to be fixed on lateral mould group fixed plate 2-4, and above-mentioned horizontal drive motor 2-5 is logical
Cross the back side that motor fixing frame 2-7 is fixed on lateral mould group fixed plate 2-4;In above-mentioned horizontal drive motor 2-5 and control panel
PLC control terminal electricly connect;
Above-mentioned lifting module 3 is by ejecting mechanism fixed block 3-1, longitudinal movement fixed block 3-2, adjusting block 3-3, synchronous belt fixed block
3-4, longitudinal linear guide 3-5, longitudinal idle pulley fixed block 3-6, longitudinal synchronous belt 3-7, longitudinal mould group fixed plate 3-8, longitudinal direction are driven
Dynamic motor 3-9 and lifting module outer container 3-10 are constituted;Being internally located at horizontal edge position for lifting module outer container 3-10 is equipped with longitudinal direction
Driving motor 3-9, vertical drive motor 3-9 are utilized and are bolted the back side for being fixed on longitudinal mould group fixed plate 3-8, longitudinal mould group
The leading flank of fixed plate 3-8 is fixedly connected with longitudinal linear guide 3-5 using screw bilateral symmetry, longitudinal linear guide 3-5's
Leading flank is connected with longitudinal movement fixed block 3-2 by the way that sliding block thereon is up and down, vertically moves the lower end spiral shell of fixed block 3-2
It tethers and is connected to ejecting mechanism fixed block 3-1;The back side of above-mentioned longitudinal movement fixed block 3-2 is connected with synchronization by adjusting block 3-3
Band fixed block 3-4, synchronous belt fixed block 3-4 is utilized to be bolted and is fixed on longitudinal one of zone face of synchronous belt 3-7, longitudinal
The both ends of synchronous belt 3-7 are engaged with synchronous pulley, and one of synchronous pulley is fixed on the output shaft of vertical drive motor 3-9
On, another synchronous pulley is screwed on by longitudinal direction idle pulley fixed block 3-6 and is fixed on longitudinal mould group fixed plate 3-8, longitudinal mould group
The side of fixed plate 3-8 is fixed with range sensor 3-11;Above-mentioned longitudinal direction synchronous belt 3-7 is located at two longitudinal linear guide 3-5
Between, above-mentioned vertical drive motor 3-9 is electricly connected with the PLC control terminal in control panel;
Above-mentioned ejecting mechanism 4 extracts plate 4-1, skin of beancurd scraper plate fixed block 4-2, skin of beancurd scraper plate 4-3 and electric putter 4-4 structure by skin of beancurd
At;It is engraved structure plate body that skin of beancurd, which extracts plate 4-1, and the aperture of hollow out is the round hole that radius is 5mm, extracts plate 4- in skin of beancurd
1 rises or carries out drain during declining and be impregnated with the effect that skin of beancurd extracts plate 4-1;Using the metal plate with a thickness of 0.5cm
Be made, outer edge and fill liquid bath 1-1 inner sidewall between gap be 1mm, guarantee its can dress liquid bath 1-1 in up and down from
By being promoted, skin of beancurd extraction plate 4-1, which utilizes to be bolted, to be fixed on ejecting mechanism fixed block 3-1, and skin of beancurd extracts the upper table of plate 4-1
Face movable contact is provided with skin of beancurd scraper plate 4-3, and the top edge of skin of beancurd scraper plate 4-3 is fixed with skin of beancurd scraper plate fixed block 4-2, and skin of beancurd is scraped
Plate fixed block 4-2 is connect with electric putter 4-4;Above-mentioned electric putter 4-4 is electricly connected with the PLC control terminal in control panel.
The workflow of present embodiment is as follows:
1, control panel is controlled using PLC, first pours into the soya-bean milk prepared in the dress liquid bath 1-1 in liquid tank 1, and guarantees liquid level
Height goes control heating board 1-2 heating lower than dress liquid bath 1-1 upper port 5cm, further according to the program timing sequence in PLC, and makes liquid
Body is in constant temperature, and heating board 1-2 is heated according to the fluid temperature (equipped with temperature sensor in dress liquid bath 1-1) detected
It boils;
2, the temperature that heating board 1-2 heats liquid is controlled by PLC, and forms the fixation of bean curd stick film according to soya-bean milk surface
The working time of time setting lifting module, when preheating setting time reaches, vertical drive motor 3-9 work drives longitudinal move
Dynamic fixed block 3-2 is moved up, and is acted so that skin of beancurd be driven to extract stopping after plate 4-1 moves up arrival limit;
3, horizontal drive motor 2-5 work is controlled by PLC again, drives lifting module 3 towards the side far from liquid tank 1, reaches
Stop motion after limit;
4, it controls electric putter 4-4 by PLC to withdraw, to drive skin of beancurd scraper plate 4-3 to move out, due to skin of beancurd scraper plate 4-3's
Lower edge is contacted with the upper surface that skin of beancurd extracts plate 4-1, so that skin of beancurd to be extracted to the skin of beancurd and skin of beancurd extraction plate 4-1 on plate 4-1
It is separated, reaches stop motion after limit;
5, electric putter 4-4, horizontal drive motor 2-5, vertical drive motor 3-9 counteragent are successively controlled finally by PLC, from
And by all devices in initial position, i.e. transverse shifting mould group 2 guarantees that lifting module 3 right above liquid tank 1, goes up and down mould
Block 3 guarantees ejecting mechanism 4 in 1 bottom of liquid tank, and ejecting mechanism 4 guarantees that skin of beancurd extracts plate 4-1 below 1 bottom liquid level of liquid tank
And then repeated since step 2 according to the program of writing of PLC with skin of beancurd scraper plate 4-3 in 1 bottom inside of liquid tank.
After adopting the above structure, the beneficial effect of present embodiment is: present embodiment provides a kind of complete
It is automatic to produce bean curd stick machine, whole processes of bean curd stick production forming are completed by programming Control, certainly by traditional-handwork class or half
Dynamicization production status turns to automated food production, solves factory's recruitment difficulty, reduces cost of labor, improves production efficiency, drop
Low product price, reduce severe operating environment to the physically and mentally healthy influence of personnel, improve the problems such as food hygiene and safety.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.