CN110173743B - Crystal heating plate of far infrared carbon and intelligent inspection system thereof - Google Patents

Crystal heating plate of far infrared carbon and intelligent inspection system thereof Download PDF

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Publication number
CN110173743B
CN110173743B CN201910453425.0A CN201910453425A CN110173743B CN 110173743 B CN110173743 B CN 110173743B CN 201910453425 A CN201910453425 A CN 201910453425A CN 110173743 B CN110173743 B CN 110173743B
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Prior art keywords
carbon crystal
crystal heating
film
heating plate
detection
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CN201910453425.0A
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CN110173743A (en
Inventor
鲍炜
鲍鑫
鲍文彪
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Hangzhou Nuanyangyang Technology Co ltd
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Hangzhou Nuanyangyang Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00Electric heating systems
    • F24D13/02Electric heating systems solely using resistance heating, e.g. underfloor heating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/0003Radiation pyrometry, e.g. infrared or optical thermometry for sensing the radiant heat transfer of samples, e.g. emittance meter
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/04Measuring adhesive force between materials, e.g. of sealing tape, of coating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J2005/0077Imaging

Abstract

The invention provides a far infrared carbon crystal heating plate and an intelligent inspection system thereof, wherein the carbon crystal heating plate comprises a base plate, a reflecting film, a heat-insulating layer, a PE film, a carbon crystal heating sheet, the PE film, a heat storage layer and a waterproof panel, the inspection system comprises a workbench, a station disc and a stand column are arranged on the workbench, a plurality of detection devices are arranged on the stand column, the station disc is controlled to rotate by an electric turntable and is provided with a plurality of station grooves, the invention has the characteristics of simple structure and reasonable design, the carbon crystal heating plate has the characteristics of light weight, good strength, high toughness, fracture prevention, heat storage, insulation and water resistance, and simultaneously, the inspection system is designed for comprehensively inspecting the quality of the carbon crystal heating plate aiming at normal full emissivity detection, infrared radiation wavelength range detection, infrared radiation energy density detection, bonding fastness detection, variable voltage work detection and magnetic field intensity detection besides necessary standard detection, the working performance and the service life of the carbon crystal heating plate are ensured.

Description

Crystal heating plate of far infrared carbon and intelligent inspection system thereof
Technical Field
The invention relates to the technical field of production and detection of carbon crystal heating plates, in particular to a far infrared carbon crystal heating plate and an intelligent detection system thereof.
Background
The carbon crystal heating plate, also called carbon crystal electric heating plate, is a new type low temperature radiation heating system developed by using carbon crystal heating plate as core component.
The carbon crystal heating plate used at present is simple in structure, insufficient in strength, prone to frequent breakage in the laying process, poor in heat preservation, serious in heat loss in the working state, poor in heat storage effect and sudden in temperature drop after stopping working.
Meanwhile, the carbon crystal heating plate detected according to the national standard can not completely meet the requirements of daily life, and other types of detection are required, such as normal total emissivity detection, infrared radiation wavelength range detection, infrared radiation energy density detection, bonding fastness detection, variable pressure work detection, magnetic field intensity detection and the like, so that the quality of the carbon crystal heating plate is further enhanced.
Disclosure of Invention
The invention aims at the problems, and provides a far infrared carbon crystal heating plate and an intelligent inspection system thereof.
The specific technical scheme is as follows:
a far infrared carbon crystal heating plate and an intelligent inspection system thereof are characterized in that the carbon crystal heating plate sequentially comprises a base plate, a reflecting film, a heat preservation layer, a PE film, a carbon crystal heating sheet, a PE film, a heat storage layer and a waterproof panel from bottom to top, the substrate, the reflecting film, the heat-insulating layer, the PE film, the carbon crystal heating sheet, the PE film, the heat storage layer and the waterproof panel are compounded by heating and pressurizing to form the carbon crystal heating plate, the reflecting film, the heat-insulating layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer are square, the shape and the size are consistent, the substrate and the waterproof panel are square, the shape and the size are consistent, the distance between the square edges of the substrate and the waterproof panel and the square edges of the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer is D, and the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer are positioned in the substrate and the waterproof panel;
the carbon crystal heating plate is provided with 2 symmetrical copper foil strips, the 2 copper foil strips are electrically connected with a male plug, gaps at the periphery of the carbon crystal heating plate are filled with epoxy resin, the outer surface of the epoxy resin is an arc-shaped groove, the male plug protrudes out of the outer surface of the epoxy resin, the carbon crystal heating plates are electrically connected with a lead through the male plug, two ends of the lead are connected with female plugs, and the female plugs are correspondingly matched with the male plugs;
the inspection system comprises a workbench, wherein a station disc and an upright post are arranged on the workbench, the upright post is positioned in the middle of the workbench and is vertically arranged, a plurality of detection devices are arranged on the upright post, the station disc is annular and is arranged around the upright post, the station disc is controlled to rotate by an electric turntable, a plurality of station grooves are formed in the station disc, and the shape of each station groove is matched with the carbon crystal heating sheet;
the middle part of the station groove is provided with a plurality of air suction holes, the periphery of the upper end surface of the station groove is provided with an annular elastic sealing gasket, the lower end surface of the station groove is provided with a vacuum pump, and the vacuum pump is communicated with the air suction holes and adsorbs the carbon crystal heating sheet placed on the station groove;
the both sides in station groove are equipped with power supply socket, place the brilliant heating plate of carbon on the station groove and pass through wire and power supply socket electric connection to connect the commercial power through adjustable transformer, rotation type electricity connector, for the brilliant heating plate power supply of carbon, it is a plurality of check out test set includes infrared thermal imaging appearance, magnetic field intensity tester and bonding strength detector, infrared thermal imaging appearance, magnetic field intensity tester and bonding strength detector encircle the stand and are circumference setting.
Foretell brilliant hot plate of far infrared carbon and intelligent inspection system thereof, its characterized in that, base plate and waterproof panel are the PET board.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the reflecting film is an aluminum foil reflecting film.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the heat insulation layer is a polystyrene heat insulation plate.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the heat storage layer is a ceramic honeycomb heat accumulator.
Foretell brilliant hot plate of far infrared carbon and intelligent inspection system thereof, its characterized in that encircles infrared thermal imager, magnetic field intensity tester and the bonding strength detector that the stand is circumference setting and is connected with the stand through telescopic cylinder to go up and down through telescopic cylinder control.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the epoxy resin is insulating epoxy resin.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the conducting wires on the carbon crystal heating plate are placed in arc-shaped grooves formed in the outer surface of epoxy resin through male insertion and electric connection of the conducting wires.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that D is larger than 1 cm.
The invention has the beneficial effects that:
the invention provides a far infrared carbon crystal heating plate and an intelligent inspection system thereof, wherein the carbon crystal heating plate comprises a base plate, a reflecting film, a heat insulation layer, a PE film, a carbon crystal heating sheet, the PE film, a heat storage layer and a waterproof panel, the inspection system comprises a workbench, a station disc and a vertical column are arranged on the workbench, a plurality of detection devices are arranged on the vertical column, the station disc is controlled to rotate by an electric turntable, and a plurality of station grooves are arranged on the vertical column, the invention has the characteristics of simple structure and reasonable design, the carbon crystal heating plate has the characteristics of light weight, good strength, high toughness, cracking prevention, heat storage, slow release, insulation and water resistance, and simultaneously, besides necessary standard detection, the inspection system is designed for detecting the quality of the carbon crystal heating plate in an all-around way according to normal full emissivity detection, infrared radiation wavelength range detection, infrared radiation energy density detection, bonding fastness detection, variable voltage work detection and magnetic field intensity, the working performance and the service life of the carbon crystal heating plate are ensured.
Drawings
FIG. 1 is a schematic view of a carbon crystal heating plate.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a cross-sectional view of fig. 2.
Fig. 4 is a schematic view of a lead.
FIG. 5 is a top view of an inspection system.
Fig. 6 is a top view of the table (without the upright).
Fig. 7 is a schematic diagram of connection between the carbon crystal heating plate and the commercial power when detecting the carbon crystal heating plate.
Detailed Description
In order to make the technical solution of the present invention clearer and clearer, the present invention is further described below with reference to embodiments, and any solution obtained by substituting technical features of the technical solution of the present invention with equivalents and performing conventional reasoning falls within the scope of the present invention.
The far infrared carbon crystal heating plate and the intelligent inspection system thereof are characterized in that the carbon crystal heating plate 1 sequentially comprises a substrate 2, a reflecting film 3, a heat preservation layer 4, a PE film 5, a carbon crystal heating sheet 6, a PE film 5, a heat storage layer 7 and a waterproof panel 8 from bottom to top, the substrate 2, the reflecting film 3, the heat preservation layer 4, the PE film 5, the carbon crystal heating sheet 6, the PE film 5, the heat storage layer 7 and the waterproof panel 8 are compounded through heating and pressurizing to form the carbon crystal heating plate 1, the reflecting film 3, the heat preservation layer 4, the PE film 5, the carbon crystal heating sheet 6, the PE film 5 and the heat storage layer 7 are square and have the same shape and size, the substrate 2 and the waterproof panel 8 are square and have the same shape and size, the distance between the square edge of the substrate 2 and the square edge of the waterproof panel 8 and the square edge of the reflecting film 3, the heat preservation layer 4, the PE film 5, the carbon crystal heating sheet 6, the PE film 5 and the heat storage layer 7 is D, the reflecting film 3, the heat preservation layer 4, the PE film 5, the carbon crystal heating sheet 6, the PE film 5 and the heat storage layer 7 are positioned in the substrate 2 and the waterproof panel 8;
the carbon crystal heating plates 6 are provided with 2 symmetrical copper foil strips, the 2 copper foil strips are electrically connected with male plugs 9, gaps on the periphery of the carbon crystal heating plates 1 are filled with epoxy resin 10, the outer surfaces of the epoxy resin 10 are arc-shaped grooves 11, the male plugs 9 protrude out of the outer surfaces of the epoxy resin 10, the carbon crystal heating plates 6 are electrically connected with wires 12 through the male plugs 9, two ends of each wire 12 are connected with female plugs 13, and the female plugs 13 are correspondingly matched with the male plugs 9;
the inspection system comprises a workbench 14, wherein a station disc 15 and an upright post 16 are arranged on the workbench 14, the upright post 16 is positioned in the middle of the workbench 14 and is vertically arranged, a plurality of detection devices are arranged on the upright post 16, the station disc 15 is annular and is arranged around the upright post 16, the station disc 15 is controlled to rotate by an electric turntable 17, a plurality of station grooves 18 are respectively arranged on the station disc 15, and the shape of the station grooves 18 is matched with the carbon crystal heating plate 6;
the middle part of the station groove 18 is provided with a plurality of air suction holes 19, the periphery of the upper end surface of the station groove is provided with an annular elastic sealing gasket 20, the lower end surface of the station groove is provided with a vacuum pump 21, and the vacuum pump 21 is communicated with the air suction holes 19 and adsorbs the carbon crystal heating plate 6 placed on the station groove 18;
the both sides of station groove 18 are equipped with power supply socket 22, place the carbon crystal heating plate 6 on station groove 18 and pass through wire 12 and power supply socket 22 electric connection to connect the commercial power through adjustable transformer 23, rotation type electric connector 24, for carbon crystal heating plate 6 power supply, it is a plurality of check out test set includes thermal infrared imager 25, magnetic field strength tester 26 and bonding strength detector 27, thermal infrared imager 25, magnetic field strength tester 26 and bonding strength detector 27 encircle stand 16 and are circumference setting.
The substrate 2 and the waterproof panel 8 are both PET plates, the reflecting film 3 is an aluminum foil reflecting film, the heat insulation layer 4 is a polystyrene heat insulation plate, and the heat storage layer 7 is a ceramic honeycomb heat accumulator;
wherein, surround thermal infrared imager 25, magnetic field intensity tester 26 and the bonding strength detector 27 that stand 16 is circumference setting and be connected with stand 16 through telescopic cylinder 28 to go up and down through telescopic cylinder 28 control, epoxy 10 is insulating epoxy 10, through public inserting 9 and wire electric connection wire on the brilliant heating plate of carbon 6 is placed in the curved slot 11 that epoxy 10 surface was, D > 1cm supplies wire 12 to walk the line.
In the embodiment, the far infrared carbon crystal heating plate and the inspection system for the quality inspection thereof are provided, the carbon crystal heating plate is formed by heating and pressurizing a base plate, a reflecting film, a heat insulation layer, a PE film, a carbon crystal heating sheet, a PE film, a heat storage layer and a waterproof panel, the base plate and the waterproof panel are made of a PET plate, and the base plate and the waterproof panel are characterized by light weight, good strength, high toughness and waterproof insulation, the reflecting film adopts an aluminum foil reflecting film to reflect far infrared rays and ensure the rise of heat energy, the utilization rate is improved, the carbon crystal heating sheet is clamped by the PE film to prevent the carbon crystal heating sheet from deforming and breaking, the normal use of the carbon crystal heating sheet is ensured, the heat storage layer adopts a ceramic honeycomb heat accumulator, the heat storage effect is better than that of an old heat insulation plate, heat can be slowly released after the carbon crystal heating sheet is closed, the comfort level is improved, the periphery of the, the carbon crystal heating plates are electrically connected with the conducting wires through male plugs, the conducting wires can be placed in gaps formed by insulating epoxy resin, and when the carbon crystal heating plates are laid, the gaps between the carbon crystal heating plates and the carbon crystal heating plates are extremely small, so that the laying effect is good, and the heating effect is high;
when the carbon crystal heating plate is detected, besides necessary standard detection, normal total emissivity detection, infrared radiation wavelength range detection, infrared radiation energy density detection, bonding fastness detection, variable-pressure work detection, magnetic field intensity detection and the like are also required to be carried out on the carbon crystal heating plate; wherein, normal direction emissivity detects, infrared radiation wavelength range detects, infrared radiation energy density detects and carries out through thermal infrared imager, and the bonding fastness detects and carries out through the bonding strength detector, and magnetic field intensity detects and carries out through the magnetic field intensity tester, and during vary voltage work detection, the operating voltage of carbon brilliant hot plate is adjusted, is changed through adjustable transformer, detects under the vary voltage state, the work efficiency and the life of carbon brilliant hot plate.
To sum up, this embodiment simple structure, reasonable in design, the brilliant hot plate of carbon has that the quality is light, intensity is good, toughness is high, prevent rupture, heat accumulation slowly-releasing, insulating waterproof characteristics, simultaneously, except that necessary standard detects, detects to normal direction total emissivity, infrared radiation wavelength range detection, infrared radiation energy density detection, bonding fastness detection, vary voltage work detection, magnetic field intensity detection, design inspection system, the quality of the brilliant hot plate of omnidirectional detection, guarantees the working property and the life of the brilliant hot plate of carbon.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (1)

1. A far infrared carbon crystal heating plate and an intelligent inspection system thereof are characterized in that the carbon crystal heating plate sequentially comprises a base plate, a reflecting film, a heat preservation layer, a PE film, a carbon crystal heating sheet, a PE film, a heat storage layer and a waterproof panel from bottom to top, the substrate, the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film, the heat storage layer and the waterproof panel are compounded by heating and pressurizing to form the carbon crystal heating plate, the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer are square, the shape and the size are consistent, the substrate and the waterproof panel are square, the shape and the size are consistent, the distance between the square edges of the substrate and the waterproof panel and the square edges of the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer is D, and the reflecting film, the heat preservation layer, the PE film, the carbon crystal heating sheet, the PE film and the heat storage layer are positioned in the substrate and the waterproof panel;
the carbon crystal heating plate is provided with 2 symmetrical copper foil strips, the 2 copper foil strips are electrically connected with a male plug, gaps at the periphery of the carbon crystal heating plate are filled with epoxy resin, the outer surface of the epoxy resin is an arc-shaped groove, the male plug protrudes out of the outer surface of the epoxy resin, the plurality of carbon crystal heating plates are electrically connected with a lead through the male plug, the two ends of the lead are connected with female plugs, and the female plugs are correspondingly matched with the male plugs;
the inspection system comprises a workbench, wherein a station disc and an upright post are arranged on the workbench, the upright post is positioned in the middle of the workbench and is vertically arranged, a plurality of detection devices are arranged on the upright post, the station disc is annular and is arranged around the upright post, the station disc is controlled to rotate by an electric turntable, a plurality of station grooves are formed in the station disc, and the shape of each station groove is matched with the carbon crystal heating sheet;
the middle part of the station groove is provided with a plurality of air suction holes, the periphery of the upper end surface of the station groove is provided with an annular elastic sealing gasket, the lower end surface of the station groove is provided with a vacuum pump, and the vacuum pump is communicated with the air suction holes and adsorbs the carbon crystal heating sheet placed on the station groove;
the detection equipment comprises thermal infrared imagers, magnetic field strength testers and bonding strength detectors, and the thermal infrared imagers, the magnetic field strength testers and the bonding strength detectors are circumferentially arranged around the stand columns;
the substrate and the waterproof panel are both PET plates, and the reflecting film is an aluminum foil reflecting film;
the thermal insulation layer is a polystyrene thermal insulation plate, the heat storage layer is a ceramic honeycomb heat storage body, an infrared thermal imager, a magnetic field intensity tester and a bonding strength detector which are circumferentially arranged around the stand column are connected with the stand column through a telescopic cylinder and controlled to lift through the telescopic cylinder, and the epoxy resin is insulating epoxy resin;
and the lead on the carbon crystal heating plate electrically connected with the lead through the male plug is placed in an arc groove formed on the outer surface of the epoxy resin, and D is larger than 1 cm.
CN201910453425.0A 2019-05-28 2019-05-28 Crystal heating plate of far infrared carbon and intelligent inspection system thereof Active CN110173743B (en)

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CN112097824A (en) * 2020-07-31 2020-12-18 芜湖桑乐金电子科技有限公司 Carbon crystal heating plate detection device

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Denomination of invention: A far-infrared carbon crystal heating plate and its intelligent inspection system

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