CN110171664B - Brush synchronous belt, belt body drilling device and processing method of brush synchronous belt - Google Patents
Brush synchronous belt, belt body drilling device and processing method of brush synchronous belt Download PDFInfo
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- CN110171664B CN110171664B CN201910451359.3A CN201910451359A CN110171664B CN 110171664 B CN110171664 B CN 110171664B CN 201910451359 A CN201910451359 A CN 201910451359A CN 110171664 B CN110171664 B CN 110171664B
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- synchronous belt
- brush
- hairbrush
- belt
- hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/42—Belts or like endless load-carriers made of rubber or plastics having ribs, ridges, or other surface projections
Abstract
A hairbrush synchronous belt, a belt body drilling device and a processing method of the hairbrush synchronous belt relate to the technical field of synchronous belt production and processing, in particular to the hairbrush synchronous belt and the processing method thereof. The invention provides a brush synchronous belt capable of adapting to antifriction materials and a processing method thereof. The brush synchronous belt comprises a synchronous belt body and is characterized in that: the synchronous belt body is provided with a hairbrush. The invention relates to a drilling device for producing a belt body with a brush hole, which comprises a rack, wherein a driving belt wheel and a driven belt wheel which are connected with a servo motor are arranged on the rack, a tooth-shaped support plate is arranged between the driving belt wheel and the driven belt wheel, and limiting slideways are arranged on two sides of the tooth-shaped support plate; a lifting drilling head is arranged above the tooth-shaped supporting plate; the frame is connected with a transverse driving device.
Description
Technical Field
The invention relates to the technical field of synchronous belt production and processing, in particular to a hairbrush synchronous belt and a processing method thereof.
Background
With the rapid development of domestic synchronous belt production technology, the production process of the synchronous belt is continuously optimized, the synchronous belt is usually made of Polyurethane (PU) materials, and steel wire ropes or glass fibers are used as a strength layer inside the synchronous belt to enhance the tensile force of the belt. Generally, synchronous belts are mostly die cured or extruded. Because the transmission surface of the synchronous belt is hard and is not suitable for antifriction materials, such as: the transmission of liquid crystal panels, thin-film solar panels and electronic devices easily marks the surfaces of the liquid crystal panels, the thin-film solar panels and the electronic devices, so that poor appearance is caused. In recent years, some synchronous belt manufacturers adopt a process of adhering silica gel, wear-resistant cloth, felt, sponge and other wear-resistant materials on the surface of the synchronous belt, although the method solves the wear-resistant problem of a transmission workpiece in a short time, after the synchronous belt is used for a long time, the adhering surface is easy to age to generate folds or tears, so that the transmission of the wear-resistant materials is interrupted, and the transmission reliability is greatly reduced. Therefore, a thin, soft and flexible synchronous belt which is anti-friction during transmission is urgently needed in the industry.
Disclosure of Invention
The invention aims at the problems and provides a brush synchronous belt which can adapt to antifriction materials and a processing method thereof.
In order to achieve the above purpose, the invention adopts the following technical scheme, and the brush synchronous belt comprises a synchronous belt body, and is characterized in that: the synchronous belt body is provided with a hairbrush.
As a preferable scheme of the invention, the belt body is internally provided with a skeleton rope, and the surfaces of the convex teeth and the concave teeth of the belt body are provided with cloth belts.
Furthermore, the belt body is made of antistatic Polyurethane (PU) materials, and the hairbrush is made of antistatic nylon hairbrush wires.
As another preferable scheme of the invention, the belt body is an integral seamless annular belt, and the framework ropes in the belt body are continuously and uniformly wound.
As a third preferred aspect of the present invention, a brush hole is formed in the surface of the belt body, the brush filaments of the brush are U-shaped, and an Ω -shaped clip is disposed at the folded portion of the U-shaped brush filaments and fixed in the brush hole.
The utility model provides a production drilling device with brush hole area body, includes the frame, its characterized in that: a driving belt wheel and a driven belt wheel which are connected with a servo motor are arranged on the rack, a tooth-shaped supporting plate is arranged between the driving belt wheel and the driven belt wheel, and limiting slideways are arranged on two sides of the tooth-shaped supporting plate; a lifting drilling head is arranged above the tooth-shaped supporting plate; the frame is connected with a transverse driving device.
As a preferable scheme of the present invention, a tension adjusting device is provided on the frame.
The invention relates to a production method of a brush synchronous belt, which is characterized by comprising the following steps: comprises the following steps.
And step one, vulcanizing or extruding the synchronous belt by using a mould.
And step two, slitting the synchronous belt according to the required width of the synchronous belt.
And step three, installing the synchronous belt into a device for automatically drilling the hairbrush hole of the synchronous belt.
And fourthly, drilling and finishing a hairbrush hole on the transmission surface of the synchronous belt.
And step five, moving the synchronous belt to a brush mounting station after the brush hole drilling is finished.
And step six, folding the steel wire and the hairbrush wires in half to enable the steel wire to form an omega-shaped hoop, and enabling the hairbrush wires to form a U shape and be mutually sleeved.
And step seven, cutting the fixed-length hairbrush filaments according to the hairbrush length requirement.
And step eight, implanting the hairbrush filaments folded in the U shape and the omega-shaped hoop into the hairbrush hole to firmly fix the hairbrush filaments and the omega-shaped hoop.
And step nine, sequentially implanting all hairbrush holes in the synchronous belt into hairbrush filaments.
And step ten, detaching the synchronous belt after the completion and transferring to a checking process.
In the fourth step, the brush synchronous belt is manually sleeved on the driving pulley and the driven pulley, and after the regulated tension value is reached, the synchronous belt falls into the limit slideway, and the toothed supporting plate supports the synchronous belt. The lifting drilling head moves downwards to drill the hairbrush hole, after drilling is completed, the lifting drilling head moves upwards, meanwhile, the transverse driving device moves transversely by a hole pitch, the lifting drilling head moves downwards again to drill another hairbrush hole, and after drilling is completed, the servo motor drives the driving belt wheel and the driven belt wheel to rotate so that the synchronous belt moves longitudinally by a hole pitch. And the lifting drilling head continues to drill the next hole, and the process is circulated until all the brush holes on the transmission surface of the synchronous belt are drilled.
Compared with the prior art, the invention has the beneficial effects of.
The hairbrush synchronous belt provided by the invention is made of Polyurethane (PU) materials, and the interlayer of the synchronous belt is a steel wire or glass fiber layer so as to enhance the tension of the belt. The conveying surface is drilled with a hole in which brushes with different hardness can be arranged, so that the brush synchronous belt has two purposes. The fine and soft and flexible brush synchronous belt is used, and in the process of conveying the anti-friction article, the brush plays a role of soft texture, so that the surface of the conveyed piece cannot be rubbed or marked by the surface of the conveying belt. Is completely suitable for conveying the anti-friction materials. Effectively reduces or avoids the damage to the product when the conventional synchronous belt is conveyed. When the brush with harder texture is replaced, the brush synchronous belt is equivalent to a pair of flat brushes in a motion state and can be matched with cleaning equipment to achieve continuous brushing of materials. By adopting the belt brush bristle planting process, the brush filaments are firmly fixed, the process is mature, the product is neat and beautiful, and the bristles are flat.
Drawings
FIG. 1 is a schematic view of the structure of the brush timing belt of the present invention.
Fig. 2 is a schematic view of the construction of the drilling device.
Fig. 3 is a top view of fig. 2.
FIG. 4 is a schematic view of the structure of the U-shaped brush wire and the omega-shaped clip installed in the brush hole.
In the figure, 1 is a belt body, 2 is a framework rope, 3 is a cloth belt, 4 is a brush, 5 is a convex tooth, 6 is a concave tooth, 31 is a lifting drilling head, 32 is a tooth-shaped support plate, 33 is a servo motor, 34 is a driving pulley, 35 is a driven pulley, 36 is a limiting slideway, 37 is a transverse driving device, 371 is a tension adjusting device, 41 is a brush wire, 42 is a brush hole, and 43 is an omega-shaped hoop.
Detailed Description
The brush synchronous belt comprises a synchronous belt body 1 and is characterized in that: the synchronous belt body 1 is provided with a brush 4.
As a preferable scheme of the invention, a framework rope 2 is arranged in the belt body 1, and cloth belts 3 are arranged on the surfaces of convex teeth 5 and concave teeth 6 of the belt body 1. The wear resistance of the synchronous belt teeth is improved, and simultaneously, the meshing noise of the synchronous belt and the belt wheel during transmission is reduced.
Further, the belt body 1 is made of antistatic polyurethane material, and the brush 4 is made of antistatic nylon brush filaments 41.
As another preferable scheme of the present invention, the belt body 1 is an integral seamless annular belt, and the framework ropes 2 in the belt body 1 are continuously and uniformly wound. The transmission reliability and the service life of the polyurethane synchronous belt are greatly improved.
As a third preferred embodiment of the present invention, the surface of the belt body 1 is provided with a brush hole 42, the brush filaments 41 of the brush 4 are U-shaped, the folded portion of the U-shaped brush filaments 41 is provided with an omega-shaped clip 43, and the omega-shaped clip 43 is fixed in the brush hole 42.
The skeleton rope 2 is made of steel wire ropes or fiber rope materials, and the diameter of the steel wire ropes is 0.16-3 mm. The carcass line 2 is wound uniformly and continuously in the annular band. The thickness of the cloth belt 3 is 0.1 mm-0.5 mm, and the cloth belt is contained on the surfaces of convex teeth 5 and concave teeth 6 of the synchronous belt. The brush 4 adopts antistatic nylon brush filaments 41, the wire diameter of the brush is 0.1 mm-0.3 mm, and the length of the brush exposed out of the upper surface of the belt body 1 is 10 mm-20 mm. The depth of the brush holes 42 is 2/3 of the thickness of the belt body 1, and the aperture is 2 mm.
The brush holes 42 are arranged corresponding to the upper side of the convex teeth 5 and are uniformly arranged.
The omega-shaped clip 43 has sufficient expansion force to allow the omega-shaped clip 43 and the brush filaments 41 to be stably fixed in the brush holes 42.
The utility model provides a production drilling device with brush hole area body, includes the frame, its characterized in that: a driving belt wheel 34 and a driven belt wheel 35 which are connected with a servo motor 33 are arranged on the frame, a tooth-shaped support plate 32 is arranged between the driving belt wheel 34 and the driven belt wheel 35, and limiting slideways 36 are arranged on two sides of the tooth-shaped support plate 32; a lifting drilling head 31 is arranged above the tooth-shaped support plate 32; the frame is connected to a transverse drive 37.
In a preferred embodiment of the present invention, the frame is provided with a tension adjusting device 371.
The invention relates to a production method of a brush synchronous belt, which is characterized by comprising the following steps: comprises the following steps.
And step one, vulcanizing or extruding the synchronous belt by using a mould.
And step two, slitting the synchronous belt according to the required width of the synchronous belt.
And step three, installing the synchronous belt into a device for automatically drilling the hairbrush hole of the synchronous belt.
And fourthly, drilling and finishing a hairbrush hole on the transmission surface of the synchronous belt.
And step five, after the brush hole drilling is finished, moving the synchronous belt to a position where the brush 4 is installed.
And step six, folding the steel wire and the brush wires 41 of the hairbrush 4 in half, so that the steel wire forms an omega-shaped hoop 43, and the brush wires 41 of the hairbrush 4 form a U shape and are mutually sleeved.
And step seven, cutting off the brush filaments 41 of the fixed-length hairbrush 4 according to the length requirement of the hairbrush 4.
Step eight, implanting the brush filaments 41 and the omega-shaped hoops 43 of the brush 4 folded in the U shape into the brush holes to firmly fix the brush.
And step nine, sequentially implanting all the brush holes on the synchronous belt into the brush filaments 41 of the brush 4.
And step ten, detaching the synchronous belt after the completion and transferring to a checking process.
In the fourth step, the synchronous belt of the brush 4 is manually sleeved on the driving pulley 34 and the driven pulley 35, and after the synchronous belt is adjusted to a specified tension value, the synchronous belt falls into the limit slideway 36, and the toothed support plate 32 supports the synchronous belt. The lifting drilling head 31 moves downwards to drill the hairbrush holes, after drilling is completed, the lifting drilling head 31 moves upwards, meanwhile, the transverse driving device 37 moves transversely for a hole distance, the lifting drilling head 31 moves downwards again to drill another hairbrush hole, and after drilling is completed, the servo motor 33 drives the driving belt wheel 34 and the driven belt wheel 35 to rotate, so that the belt body 1 moves longitudinally for a hole distance. And the lifting drilling head 31 continues to drill the next hole, and the process is circulated until all the brush holes on the transmission surface of the synchronous belt are drilled.
It should be understood that the detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can be modified or substituted equally to achieve the same technical effects; as long as the use requirements are met, the method is within the protection scope of the invention.
Claims (1)
1. A production method of a hairbrush synchronous belt comprises a synchronous belt body (1), and is characterized in that: a brush (4) is arranged on the synchronous belt body (1); the surface of the synchronous belt body (1) is provided with a brush hole (42), the brush filaments (41) of the brush (4) are U-shaped, the folding part of the U-shaped brush filaments (41) is provided with an omega-shaped hoop (43), and the omega-shaped hoop (43) is fixed in the brush hole (42); a framework rope (2) is arranged in the synchronous belt body (1), and cloth belts (3) are arranged on the surfaces of convex teeth (5) and concave teeth (6) of the synchronous belt body (1); the wear resistance of the synchronous belt teeth is improved, and simultaneously, the meshing noise generated when the synchronous belt is driven by a belt wheel is reduced; the synchronous belt body (1) is made of antistatic polyurethane material, and the hairbrush (4) is made of antistatic nylon hairbrush filaments (41); the synchronous belt body (1) is an integral seamless annular belt, and the framework ropes (2) in the synchronous belt body (1) are continuously and uniformly wound; the transmission reliability and the service life of the polyurethane synchronous belt are greatly improved; the brush holes (42) are arranged above the convex teeth (5);
the production method of the brush synchronous belt comprises the following steps:
firstly, vulcanizing or extruding a synchronous belt by using a mould;
step two, slitting the synchronous belt according to the required width of the synchronous belt;
step three, the synchronous belt is arranged in a device for automatically drilling synchronous belt brush holes;
fourthly, drilling and cutting a hairbrush hole on the transmission surface of the synchronous belt;
fifthly, moving the synchronous belt to a position for installing the brush (4) after the brush hole drilling is finished;
step six, folding the steel wire and the brush wires (41) of the hairbrush (4) in half to enable the steel wire to form an omega-shaped hoop (43), and enabling the brush wires (41) of the hairbrush (4) to form a U shape and be mutually sleeved;
seventhly, cutting off the brush filaments (41) of the fixed-length brush (4) according to the length requirement of the brush (4);
step eight, implanting brush filaments (41) and omega-shaped hoops (43) of the folded U-shaped brush (4) into the brush hole to firmly fix the brush;
step nine, sequentially implanting all brush holes on the synchronous belt into brush wires (41) of the brush (4);
step ten, detaching the synchronous belt after finishing, and transferring to an inspection process;
in the fourth step, a synchronous belt of the brush (4) is manually sleeved on a driving belt wheel (34) and a driven belt wheel (35), after the synchronous belt is adjusted to a specified tension value, the synchronous belt falls into a limiting slide way (36), and a toothed supporting plate (32) supports the synchronous belt; the lifting drilling head (31) moves downwards to drill the hairbrush hole, after drilling is finished, the lifting drilling head (31) moves upwards, meanwhile, the transverse driving device (37) moves transversely for a hole distance, the lifting drilling head (31) moves downwards again to drill another hairbrush hole, and after drilling is finished, the servo motor (33) drives the driving belt wheel (34) and the driven belt wheel (35) to rotate, so that the synchronous belt body (1) moves longitudinally for a hole distance; and the lifting drilling head (31) continues to drill the next hole, and the process is circulated until all the brush holes of the transmission surface of the synchronous belt are drilled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451359.3A CN110171664B (en) | 2019-05-28 | 2019-05-28 | Brush synchronous belt, belt body drilling device and processing method of brush synchronous belt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451359.3A CN110171664B (en) | 2019-05-28 | 2019-05-28 | Brush synchronous belt, belt body drilling device and processing method of brush synchronous belt |
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| Publication Number | Publication Date |
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| CN110171664A CN110171664A (en) | 2019-08-27 |
| CN110171664B true CN110171664B (en) | 2022-04-01 |
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Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2739196Y (en) * | 2004-10-19 | 2005-11-09 | 雷元生 | Superposed occluding brush piece roller |
| CN2778070Y (en) * | 2005-03-22 | 2006-05-10 | 陈琴 | Brush core fastener |
| JP4939853B2 (en) * | 2006-06-26 | 2012-05-30 | 住友ゴム工業株式会社 | Holing equipment |
| CN101165364A (en) * | 2006-10-16 | 2008-04-23 | 上海四通胶带厂 | Extrusion type polyurethane synchronous belt and its preparing process |
| US8850995B2 (en) * | 2009-02-02 | 2014-10-07 | Deere & Company | Seeding machine with seed delivery system |
| CN203047981U (en) * | 2012-12-14 | 2013-07-10 | 上海通彩自动化设备有限公司 | Hairbrush belt glass conveying device |
| CN204660839U (en) * | 2015-05-29 | 2015-09-23 | 芜湖东旭光电装备技术有限公司 | A kind of novel glass base plate transfer device |
| CN205739089U (en) * | 2016-06-03 | 2016-11-30 | 浙江法曼工业皮带有限公司 | A kind of hairbrush conveyer belt |
| CN107191539A (en) * | 2017-07-05 | 2017-09-22 | 浙江奥力孚胶带有限公司 | A kind of overlength seamless polyurethane synchronous belt and its production equipment and preparation method |
| CN107640552A (en) * | 2017-09-27 | 2018-01-30 | 湖北凯瑞知行科技有限公司 | A kind of synchronous belt type hairbrush cleaning device |
| CN107824836B (en) * | 2017-12-13 | 2023-07-21 | 扬州市海星数控制刷设备有限公司 | Drilling mechanism |
| CN207757748U (en) * | 2018-01-10 | 2018-08-24 | 镇江三维输送装备股份有限公司 | Conveyer belt puncher |
| CN208417402U (en) * | 2018-07-14 | 2019-01-22 | 台州忠翔科技股份有限公司 | A kind of stable type polyurethane synchronous belt |
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