CN110171298A - The lead-acid battery and super capacitance hybrid power control system of shield battery truck - Google Patents

The lead-acid battery and super capacitance hybrid power control system of shield battery truck Download PDF

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Publication number
CN110171298A
CN110171298A CN201910388896.8A CN201910388896A CN110171298A CN 110171298 A CN110171298 A CN 110171298A CN 201910388896 A CN201910388896 A CN 201910388896A CN 110171298 A CN110171298 A CN 110171298A
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China
Prior art keywords
lead
mould group
super capacitor
battery
acid battery
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CN201910388896.8A
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Chinese (zh)
Inventor
黄采伦
王靖
张凯旋
朱家豪
陈献忠
蒋润德
文静
蔡尚松
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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Priority to CN201910388896.8A priority Critical patent/CN110171298A/en
Publication of CN110171298A publication Critical patent/CN110171298A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/40Electric propulsion with power supplied within the vehicle using propulsion power supplied by capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a kind of lead-acid batteries of shield battery truck and super capacitance hybrid power control system, including lead-acid battery mould group, super capacitor mould group, two-way DC/DC converter, DC/AC inverter, diode D1, PWM driving isolation circuit, power circuit, battery truck operation controller and signal conditioning circuit connected to it, circumstance temperature sensor, GPS module, 3-axis acceleration sensor, touch display screen, clock and reset circuit, CAN interface.The beneficial effects of the present invention are: the lead-acid battery and super capacitance hybrid power control system shield battery truck start, accelerate, climb and encounters running resistance it is larger when high-power electric current, the dynamic property and economy of raising shield battery truck can be rapidly provided;The instantaneous large-current that traction electric machine generation can be rapidly recycled in braking realizes that regenerating braking energy absorbs, improves the service life of lead-acid battery mould group.

Description

The lead-acid battery and super capacitance hybrid power control system of shield battery truck
Technical field
The present invention relates to the technical field of shield battery truck hybrid power control system more particularly to a kind of shield battery trucks Lead-acid battery and super capacitance hybrid power control system.
Background technique
Tunnel Engineering construction in China's is with a long history, with the development of every building cause, has built a large amount of Tunnel Engineering, There has also been large increases for construction technology and equipment.What is had become more common in China's tunnel construction at present applies using development machine Work, the shield method technical level with higher that when tunneling uses.The railway tunnel quantity that China possesses more than 4000Km, occupies No. 1 in the world.With the development that highway in China is built, especially in the rise in China, highway in China tunnel exists high-grade highway It grows a lot in quantity and scale, construction equipment, particularly in the ability for overcoming complicated environmental condition improves a lot. The development they 20th century latter half tunneling technology and modernize new equipment will be built major long tunnel and will be overcome various for China from now on The Tunnel Engineering of hard situation is laid a good foundation.
Currently, the marshalling of domestic Tunnel Engineering shield-tunneling construction transportation in assembled state vehicle is usually even to hang 6 by 1 battery truck on demand Combined function vehicle (major function vehicle has: slag-soil truck, segment car, mortar vehicle, swelling navy barrow etc.), shield battery truck is shield A kind of pulling equipment of structure construction transportation in assembled state vehicle, power is to drive vehicle wheel rotation using traction electric machine, by wheel and rail level Between frictional force, so that shield battery truck is orbited;This method of operation, its tractive force are not only towed power of motor Limitation, friction also between by wheel and rail level restricts;The gradient that shield battery truck transport can travel is restricted, conveying track slope Degree generally 3 ‰, the local gradient is no more than 30 ‰.Existing shield battery truck mostly uses traditional lead acid batteries group as energy Source, lead-acid battery are made of electrodes mainly by lead and its oxide, and electrolyte is a kind of battery of sulfuric acid solution;Discharge condition Under, positive main component is brown lead oxide, and cathode main component is lead;Under charged state, the main component of positive and negative anodes is sulphur Lead plumbate.200 ~ 400 w/kg of specific power, 35 ~ 40 wh/kg of specific energy, cycle life 350 ~ 600 times of lead-acid battery, it is main Advantage is that cheap, high reliablity, power density are big, the disadvantage is that specific energy is low, the charging time is long, service life is short, daily maintenance Frequent and old and useless battery chemical contamination etc.;To constrain carrying capacity, the working efficiency of shield-tunneling construction transportation in assembled state vehicle.Shield Battery truck is common a kind of pulling equipment in tunnel construction, has the spies such as tractive force is big, speed is high, carrying capacity is strong Point.Shield battery truck reciprocal operation (generally within 5 kilometers) on the fixing line road generally near shield machine position, in frequency Numerous to accelerate, climbing, slow down, under descending and lasting large load operation operating condition, instantaneous peak current is larger, and frequent high current is put Electricity can seriously affect efficiency and the service life of battery using lead-acid battery power supply, be unfavorable for the reality of shield battery truck power performance It is existing;Simultaneously when shield battery truck braking, descending and running resistance reduce suddenly, the moment of the regenerative braking generation of traction electric machine Charging current is very big, can generate injury to battery life, if this partially recycled energy cannot be stored sufficiently, and will will cause Huge waste.Super capacitor is closely similar with general electrolytic capacitor in structure, belongs to double layer capacitor.Super capacitor Double electrical layers are constituted using active carbon porous electrode and electrolyte, in addition minimum electrode gap, can obtain super large Capacity, charge and discharge process are physical process rather than chemical reaction process;Therefore, super capacitor has super charge storage ability, tool Have the short charging time, long service life, good temp characteristic, it is energy saving, environmentally protective the features such as.Super capacitor has common electricity concurrently The high current fast charging and discharging characteristic of container and the energy storage characteristic of battery, preferably solve between ordinary capacitor and battery Specific energy, specific power difference problem are a kind of novel green energy storage devices.Super capacitor is highly suitable for tractor complex working condition The occasion of lower big, the frequent charge and discharge of instantaneous power uses the mixing based on lead-acid battery and super capacitor in shield battery truck Electrical source of power meets new energy scope and shield battery truck new energy application technology that national industry advocates development Developing direction.
Continuous power supply is realized in conventional shield battery truck by lead-acid accumulator powering apparatus, and this power-supplying forms are answered extensively For drawing transport in current shield-tunneling construction, and every shield structure battery truck also needs spare one group of lead-acid accumulator, so as to shield Structure battery truck is replaced at any time, guarantees the continuity of shield-tunneling construction process.Shield battery truck needs (are typically designed in fixed point At shield-tunneling construction vertical shaft) supplement energy, when supplementing the time of energy no more than shield-tunneling construction assembly line construction beat point space Between (generally within 30 minutes);This just needs to find a kind of energy storage equipment and is able to carry out powerful charge and discharge, and utilization is a certain Point charges to energy storage equipment and be free to travel in other times, and the appearance of super capacitor is that realization is this to shield electricity The technology upgrading of bottle vehicle provides possibility, super capacitor with the high characteristic of specific power, it can be achieved that the charge and discharge of high current, therefore Enough energy can be supplemented with the conditional time, guarantee that shield-tunneling construction transportation in assembled state vehicle travels a certain distance;This storage Energy device feature maximum compared with battery is exactly that it can supplement energy in a short period of time, thus eliminate battery Need the problem of supplementing energy for a long time.But super capacitor also have energy density it is smaller, can not a large amount of storage energy, Yi Jicun The disadvantages of fever and monomer are balanced, therefore it is used alone and is subject to certain restrictions;The advantages of comprehensive super capacitor and lead-acid battery and Disadvantage can give full play to each power original part of shield battery truck using the electrical source of power based on super capacitor and Combined storage battery Advantage has important meaning to the power performance, energy conservation, promotion carrying capacity and the working efficiency that improve shield-tunneling construction transportation in assembled state vehicle Justice.
Summary of the invention
For shield battery truck, power matching is bad in driving cycle complicated and changeable, the frequent instantaneous peak value of lead-acid battery High current charge-discharge and the problem of seriously affect its efficiency and service life, the invention discloses a kind of lead-acid batteries of shield battery truck With super capacitance hybrid power control system.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of lead-acid battery of shield battery truck with it is super Capacitance hybrid power control system, including lead-acid battery mould group, super capacitor mould group, two-way DC/DC converter, DC/AC inversion Device, diode D1, PWM driving isolation circuit, power circuit, battery truck operation controller and signal condition connected to it electricity Road, circumstance temperature sensor, GPS module, 3-axis acceleration sensor, touch display screen, clock and reset circuit, CAN interface;Its In, lead-acid battery mould group+DC+ that DC bus DC_BUS is connected to after diode D1 is held ,-end is directly connected to direct current mother The DC- of line DC_BUS, super capacitor mould group connect DC bus DC_BUS, DC bus DC_BUS through two-way DC/DC converter It is connected to for stake charged near shield for the super capacitor charging interface of super capacitor mould group electric energy supplement and through DC/ AC inverter connects shield battery truck traction electric machine, and power circuit directly takes electric transformation from DC+, DC- of DC bus DC_BUS Controller is run to battery truck afterwards and its peripheral circuit is powered, and PWM drives isolation circuit to be used for, and battery truck operation controller is defeated Control signal needed for pwm signal out is converted to DC/AC inverter, two-way DC/DC converter;Battery truck runs controller warp CAN interface, CAN bus are connected to the lead-acid battery BMS_CPU in lead-acid battery mould group, the super capacitor in super capacitor mould group BMS_CPU, super capacitor charging interface, clock needed for clock and reset circuit provide battery truck operation controller work and multiple Position signal, the driver's manipulation and instantaneous operating conditions when touch display screen is for system parameter setting, shield battery truck operation are aobvious Showing, 3-axis acceleration sensor monitors the athletic posture of shield battery truck, and GPS module monitors the running position of shield battery truck, Circumstance temperature sensor monitors the operating ambient temperature of shield battery truck, and signal conditioning circuit is for improving shield battery truck traction electric machine Real-time voltage, electric current, tach signal and two-way DC/DC converter output voltage, current signal;Battery truck runs controller The operating index requirement given according to driver, by signal conditioning circuit acquire the voltage of traction electric machine, electric current, tach signal and Output voltage, the current signal of two-way DC/DC converter obtain lead-acid battery mould group, super capacitor mould group by CAN bus Status information, running position information, the athletic posture information of 3-axis acceleration sensor acquisition in conjunction with GPS module acquisition, Two-way DC/DC converter, DC/AC inverter are output a control signal to by PWM driving isolation circuit after intelligent decision, to realize Different power operation modes is converted in shield battery truck under different operating conditions;Shield battery truck starting accelerates, climbs and goes When sailing the increase of resistance moment, power is provided for traction electric machine simultaneously by lead-acid battery mould group, super capacitor mould group;Operate normally work When condition, traction electric machine is individually for by lead-acid battery mould group, power is provided;In shield battery truck homeward journey and when close to shield machine, Preferentially power is provided for traction electric machine by super capacitor mould group;When shield battery truck is braked, two-way DC/DC converter is reversely led Electric energy that is logical, being generated by super super capacitor mould group recycling traction motor;When circumstance temperature sensor monitors operating ambient temperature mistake When high or other unusual service conditions, by touch display screen to driver's early warning.
In the present invention, super capacitor mould group includes super capacitor BMS_CPU module, provides super capacitor BMS_CPU mould The clock and reset circuit of clock and reset signal needed for block work, for directly taking electric transformation from super capacitor mould group both ends The power circuit powered afterwards to internal circuit, the CAN interface for communicating through CAN bus with battery truck operation controller, is used for Each monomer super capacitor of real-time monitoring both ends operating voltage simultaneously realizes that each monomer super capacitor is electric in charge and discharge process in mould group Capacitance voltage detection and the balance module for pressing dynamic equalization, by M rated capacity be C farads, storage energy is E watt-hour, specified Voltage is the super capacitor group that X volts of monomer super capacitor is connected in series, and is arranged on the shell of each monomer super capacitor and uses In monitor its operating temperature M temperature sensor, be arranged in super capacitor mould group-end and monomer super capacitor M cathode Between for monitoring the current sensor of super capacitor mould group operating current and being connected/disconnected for controlling super capacitor mould group N-channel MOS pipe MOS1, and the metal-oxide-semiconductor driving circuit for controlling N-channel MOS pipe MOS1;Super capacitor mould group+end by The positive extraction of monomer super capacitor 1 ,-end are drawn by the cathode of monomer super capacitor M, and rated capacity is C/M farads, stores Energy is M*E watt-hour, voltage rating is M*X volts, super capacitor mould group for the starting of shield battery truck, acceleration, climbing and Continue the energy regenerating under the energy supply under large load operation operating condition, and braking, descending operating condition, by opening for shield battery truck Kinetic energy consumption and actual operating mode selectionkA super capacitor group parallel operation;The both ends of each monomer super capacitor are and capacitor Voltage detecting and balance module have electric connection line, during super capacitor mould group charge or discharge, super capacitor BMS_CPU mould Block passes through the operating current of current sensor real-time monitoring super capacitor mould group, passes through M each monomer of temperature sensor real-time monitoring The operating temperature of super capacitor, simultaneously by the end voltage of capacitance voltage detection and each monomer super capacitor of balance module real-time monitoring Intelligent decision is by the energy transfer of slightly higher monomer super capacitor to slightly lower monomer super capacitor, to realize the super electricity of each monomer The dynamic voltage balancing of appearance, while also estimating the residual capacity of each monomer super capacitor, predicting its cycle life, and passing through CAN bus The state parameter of super capacitor mould group is transferred to battery truck operation controller, battery truck runs controller can be according to energy requirement Situation controls connecting or disconnecting for super capacitor mould group by super capacitor BMS_CPU module.
In the present invention, lead-acid battery mould group includes lead-acid battery BMS_CPU module, provides lead-acid battery BMS_CPU mould The clock and reset circuit of clock and reset signal needed for block work, for directly taking electric transformation from lead-acid battery mould group both ends The power circuit powered afterwards to internal circuit, the CAN interface for communicating through CAN bus with battery truck operation controller, is used for Each lead-acid battery monomer of real-time monitoring both ends operating voltage simultaneously realizes that each lead-acid battery mould group is electric in charge and discharge process in mould group The battery voltage detection and balance module of dynamic equalization are pressed, by N number of voltage rating be 2.0 volts, rated capacity is leading for Y ampere-hour Quote lead-acid battery it is monomer series-connected made of lead-acid battery group, be arranged in lead-acid battery mould group-end is with lead-acid battery monomer N For monitoring the current sensor of lead-acid battery mould group operating current between cathode, it is arranged on each lead-acid battery monomer shell and uses In the N number of temperature sensor for monitoring its operating temperature;Lead-acid battery mould group+end by lead-acid battery monomer 1 anode draw ,- End is drawn by the cathode of lead-acid battery monomer N, and rated capacity is N*Y ampere-hour, voltage rating is N*2.0 volts, lead-acid battery Mould group provides shield battery truck and normally drives a vehicle required electric energy, capacity by each teams and groups normally drive a vehicle consumed by electric energy select It selects;There is electric connection line at the both ends of each lead-acid battery monomer with battery voltage detection and balance module, in lead-acid battery mould group During charge or discharge, lead-acid battery BMS_CPU module passes through the work of current sensor real-time monitoring lead-acid battery mould group Electric current passes through battery voltage detection and equilibrium model by the operating temperature of each lead-acid battery monomer of N number of temperature sensor real-time monitoring The end voltage of each lead-acid battery monomer of block real-time monitoring and intelligent decision are by the energy transfer of slightly higher lead-acid battery monomer to slightly lower Lead-acid battery monomer on, to realize the dynamic voltage balancing of each lead-acid battery monomer, while also estimating the surplus of each lead-acid battery monomer Covolume amount predicts its cycle life, and the state parameter of lead-acid battery mould group is transferred to battery truck operation control by CAN bus Device processed.
In the present invention, DC/AC inverter is by switching tube VT1 ~ VT6, inductance L1 ~ L3, capacitor C1, voltage sensor VTR1 ~ VTR3, current sensor CTR1 ~ CTR3, velocity sensor SD1 composition;DC bus DC_BUS voltage is connected to switching tube VT1 The both ends of three bridge arms of ~ VT6 composition, the intermediate point of three bridge arms are connected to traction electric machine, battery truck after inductance L1 ~ L3 It runs controller and drives isolation circuit control switch pipe VT1 through PWM by voltage space vector pulse width modulation method output pwm signal ~ VT6 regularly ON/OFF, to realize the inversion of DC bus DC_BUS voltage to three-phase alternating current;Capacitor C1 is for absorbing Ripple and stable DC bus bar side voltage, voltage sensor VTR1 ~ VTR3, current sensor CTR1 ~ CTR3 are for detecting traction The operating voltage of motor, electric current, velocity sensor SD1 are used to detect the revolving speed of traction electric machine, and detection is signally attached to signal tune Manage circuit.
In the present invention, two-way DC/DC converter is by switching tube VT7 ~ VT10, inductance L4 ~ L5, capacitor C2 ~ C4, current divider SHUNT composition, capacitor C4 is for absorbing ripple and stable DC bus bar side voltage, and capacitor C3 is for improving two-way DC/DC transformation Device voltage gain and the voltage stress for reducing switching tube VT7 ~ VT10, capacitor C2 is for absorbing ripple and stablizing super capacitor side electricity Pressure, current divider SHUNT is for detecting DC bus side voltage, current signal and being connected to signal conditioning circuit;Battery truck operation Controller absorbs power and lead-acid battery mould group output power intelligent decision according to motor and output pwm signal drives through PWM Isolation circuit control switch pipe VT7 ~ VT10 regularly ON/OFF, to realize the two-way flow of energy;When shield battery truck When starting or when accelerating, traction electric machine transient absorption power is more than lead-acid battery mould group output power, two-way DC/DC converter Boost mode is worked in, super capacitor mould group exports energy to guarantee the stable operation of shield battery truck;When shield battery truck system When dynamic, traction electric machine feedback energy, two-way DC/DC converter works in Buck mode, and super capacitor mould group passes through two-way DC/DC Converter absorbs the energy of traction electric machine feedback, charges to super capacitor mould group.
In the present invention, battery truck operation controller is arranged in master cpu module, the external connection of master cpu module Unit has the I/O port 1, the I/O port 2 for connecting touch display screen, connection PWM of connection 3-axis acceleration sensor and circumstance temperature sensor to drive The I/O port 3 of dynamic isolation circuit, the COM port or COM device or COM1 for connecting GPS module, the COM2 mouth that connects CAN interface, connection signal conditioning circuit Signal acquisition module, inside containing by pi regulator PI4, PI5 DC/AC inverter controller formed and by pi regulator PI1, The two-way DC/DC transform controller of PI2, PI3 composition and given selecting module, feedback selecting module, control parameter extract mould Block and controller output signal summarize the PWM controller with demodulation;Control parameter extraction module is real-time according to signal acquisition module The signal extraction that acquisition is connected to signal conditioning circuit goes out lead-acid battery mould group output power PB, traction electric machine absorb power PM, it is super Grade electric capacity module voltage UC, traction electric machine revolving speedn M, traction electric machine operating current IM, inductance L4 electric current IL4With inductance L5 electric current IL5;When shield battery truck is run, by the reference rotation velocity that driver is given by touch display screenn refWith real-time traction electric machine revolving speedn M The reference current I of converter is obtained by bias adjustment device PI5KZ, then with traction electric machine operating current IMBy electricity after comparing Throttle regulator PI4 obtains the control parameter of switching tube VT1 ~ VT6, and two-way DC/DC converter works in Boost mode and using function The control strategy of rate outer ring, double-current inner ring selects lead-acid battery mould group output work by given selecting module, feedback selecting module Rate PBPower P is absorbed with traction electric machineMThe reference current I of converter is obtained by bias adjustment device PI3REF, then it is electric with two inductance Flow IL4、IL5It compares, obtains the control parameter of switching tube VT7 ~ VT10 by current regulator PI1, PI2, realize that DC/AC is inverse Become the control of device, two-way DC/DC converter to energy;When shield battery truck is braked, the mechanical energy of traction electric machine is largely converted into Electric energy and the DC side for feeding back to DC/AC inverter, two-way DC/DC converter work in Buck mode, using outer voltage, double The control strategy of current inner loop selects super capacitor mould group voltage U by given selecting module, feedback selecting moduleCWith super electricity Molar group charge reference voltage UREFThe reference current I of converter is obtained by bias adjustment device PI3REF, then with two inductive currents IL4、IL5It compares, obtains the control parameter of switching tube VT7 ~ VT10 by current regulator PI1, PI2, super capacitor mould group is logical The instantaneous power for crossing absorption pulling motor braking feedback charges, to realize the recycling of braking energy.
The invention has the advantages that battery truck runs the operating index requirement that controller gives according to man-machine interface, lead to Cross signal acquisition unit acquisition traction electric machine electric current, rotary speed information, in conjunction with by CAN bus obtain lead-acid battery mould group, surpass The status information of grade electric capacity module, outputs a control signal to two-way DC/DC converter, DC/AC by PWM interface after intelligent decision Inverter, to realize that different power operation modes is converted in shield battery truck under different operating conditions;The lead-acid battery with Super capacitance hybrid power control system shield battery truck start, accelerate, climb, brake and encounter running resistance it is larger when energy Enough switchings and matching that power is quickly carried out according to actual condition realize the energetic optimum distribution of hybrid power, improve mixing The dynamic property and economy of power shield battery truck;The moment big electricity of traction electric machine generation can be rapidly recycled in braking Stream realizes that regenerating braking energy absorbs, while eliminating influence of the transient high-current to lead-acid battery mould group, improves plumbic acid electricity The service life of Chi Mo group.
Detailed description of the invention
Fig. 1 is overall structure block diagram of the invention;
Fig. 2 is the super capacitor modular structure figure of the embodiment of the present invention;
Fig. 3 is the lead-acid battery modular structure figure of the embodiment of the present invention;
Fig. 4 is the DC/AC inverter principle block diagram of the embodiment of the present invention;
Fig. 5 is the two-way DC/DC converter principle block diagram of the embodiment of the present invention;
Fig. 6 is the battery truck operation controller principle block diagram of the embodiment of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description;Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Referring to attached drawing, Fig. 1 is overall structure block diagram of the invention.The high pollution of traditional shield battery truck, high energy consumption are The development of industry is not adapted to.Low energy consumption due to it for Technology of Hybrid Electric Vehicle, energy conversion efficiency is high and environmental protection etc. is significant excellent Point receives the highest attention and the active support of the government of industry.Currently, the power of shield battery truck is mainly that lead-acid battery mentions For frequently accelerating in shield battery truck, climbing, running resistance increases suddenly and continues under large load operation operating condition, instantaneous peak value Electric current is larger, frequent to be large current discharge, and can seriously affect its efficiency and service life using lead-acid battery power supply, be unfavorable for shield electricity The realization of bottle vehicle power performance.Simultaneously when shield battery truck braking, descending and running resistance reduce suddenly, traction electric machine is again The momentary charge electric current that raw braking generates is very big, injury can be generated to the lead-acid battery service life, if this partially recycled energy is not It can sufficiently store, and huge waste will be caused.The lead-acid battery and super capacitance hybrid power of shield battery truck control System includes lead-acid battery mould group, super capacitor mould group, two-way DC/DC converter, DC/AC inverter, diode D1, PWM drive Dynamic isolation circuit, power circuit, battery truck operation controller and signal conditioning circuit connected to it, circumstance temperature sensor, GPS mould Block, 3-axis acceleration sensor, touch display screen, clock and reset circuit, CAN interface.Wherein, lead-acid battery mould group+end The DC+ of DC bus DC_BUS is connected to after diode D1 ,-end is directly connected to the DC- of DC bus DC_BUS, super electricity Molar group connects DC bus DC_BUS through two-way DC/DC converter, and DC bus DC_BUS is connected near shield Charged stake is the super capacitor charging interface of super capacitor mould group electric energy supplement and connects shield storage battery through DC/AC inverter Vehicle traction electric machine, power circuit give battery truck operation controller after directly taking electricity to convert from DC+, DC- of DC bus DC_BUS And its peripheral circuit power supply, PWM driving isolation circuit are used to the pwm signal of battery truck operation controller output being converted to DC/ Control signal needed for AC inverter, two-way DC/DC converter;Battery truck runs controller and connects through CAN interface, CAN bus The super capacitor BMS_CPU in lead-acid battery BMS_CPU, super capacitor mould group, super capacitor in lead-acid battery mould group fill Clock and reset signal needed for electrical interface, clock and reset circuit provide battery truck operation controller work, touch display screen Driver's manipulation and instantaneous operating conditions when for system parameter setting, shield battery truck operation show that 3-axis acceleration senses Device monitors the athletic posture of shield battery truck, and GPS module monitors the running position of shield battery truck, and circumstance temperature sensor monitors shield The operating ambient temperature of battery truck, signal conditioning circuit are used to improve the real-time voltage of shield battery truck traction electric machine, electric current, turn Output voltage, the current signal of fast signal and two-way DC/DC converter;The operation that battery truck operation controller gives according to driver Index request passes through the voltage of signal conditioning circuit acquisition traction electric machine, electric current, tach signal and two-way DC/DC converter Output voltage, current signal obtain lead-acid battery mould group, the status information of super capacitor mould group by CAN bus, in conjunction with GPS module acquisition running position information, 3-axis acceleration sensor acquisition athletic posture information, after intelligent decision by PWM driving isolation circuit outputs a control signal to two-way DC/DC converter, DC/AC inverter, to realize shield battery truck not With converting different power operation modes under operating condition;Shield battery truck starting, acceleration, climbing and running resistance moment increase When, power is provided for traction electric machine simultaneously by lead-acid battery mould group, super capacitor mould group;When accidental conditions, by plumbic acid electricity Chi Mo group is individually for traction electric machine and provides power;In shield battery truck homeward journey and when close to shield machine, preferentially by super electricity Molar group provides power for traction electric machine;When shield battery truck is braked, two-way DC/DC converter reverse-conducting, by super electricity Molar group recycles the electric energy that traction motor generates;When circumstance temperature sensor monitors that operating ambient temperature is excessively high or other abnormal works When condition, by touch display screen to driver's early warning.Super capacitor is a kind of novel capacitor, is had compared with lead-acid battery biggish Power density, pollutes that small, the charge and discharge time is short, has extended cycle life, the advantages that operating temperature range is wide, is highly suitable for shield electricity The occasion of big, the frequent charge and discharge of instantaneous power under bottle vehicle complex working condition.But super capacitor also has energy density smaller, can not be a large amount of Storage energy, and exist fever and monomer it is balanced the disadvantages of, therefore be used alone be subject to certain restrictions.The present invention combines super The advantages of grade capacitor and lead-acid battery and disadvantage, disclose the shield battery truck hybrid power based on lead-acid battery and super capacitor Power supply, and corresponding system operating mode is proposed for different driving cycles, formulate the energy management based on power distribution Strategy, the advantages of each power original part can be given full play to.
The battery truck of hybrid power shield is in normally travel, i.e., when load is steady, running resistance is smaller, signal acquisition unit is adopted Traction electric machine work requirements revolving speed, the current signal integrated can provide in dynamic range as lead-acid battery mould group, operation control CPU Module output signal is worked by PWM drive control circuit and PWM interface sending pwm signal control DC/AC inverter, is two-way DC/DC converter stops, and provides power to traction electric machine by lead-acid battery mould group.Synchronous signal acquisition unit and lead-acid battery BMS monitors the voltage of traction electric machine and lead-acid battery, current signal in real time and is sent to operation control CPU module, by running Control CPU module controls the matching of power at any time, and realization accurately controls.The battery truck of hybrid power shield starts, accelerates, climb compared with When heavy grade and running resistance moment increase, voltage needed for traction electric machine, electric current moment increase, and single power source output can not Meet driving output, operation control CPU module output signal issues PWM letter by PWM drive control circuit and PWM interface at this time Number control DC/AC inverter work, two-way DC/DC converter forward conduction, simultaneously by lead-acid battery mould group, super capacitor mould group Power is provided for traction electric machine.It, can the quick lead-acid battery when supplementing mutational load due to the high-specific-power of super capacitor The underpower of mould group provides power rapidly for shield battery truck.Meanwhile signal acquisition unit and lead-acid battery BMS, super electricity Hold BMS to acquire whole vehicle information in real time and be sent to operation control CPU module, by the control of operation control CPU module real-time and precise The power matching of vehicle.For the battery truck of hybrid power shield in braking, dynamical system no longer provides power, and traction electric machine is equivalent to One power generation function generates biggish immediate current and voltage, and it is two-way that the CPU module of operation control at this time issues pwm signal control DC/DC converter reverse-conducting, the electric energy generated by super capacitor mould group recycling motor.It is logical that control CPU module is run simultaneously Revolving speed, the current signal of signal acquisition unit monitoring traction electric machine are crossed, it is super by CAN bus, super capacitor BMS real-time monitoring Electric capacity module state-of-charge (State Of Charge, SOC) accurately controls the charging process of battery, super capacitor.Mixing The resistance of start is larger when the complete machine starting of power shield battery truck, and demand instantaneous energy is larger, therefore design passes through lead-acid battery Mould group, super capacitor mould group provide starting electric energy together for complete machine.Before complete machine starting, operation control CPU module passes through CAN Bus, super capacitor BMS obtain the SOC of super capacitor mould group, if the capability value of super capacitor mould group is lower than setting at this time Complete machine starts standard value, then is charged by lead-acid battery mould group to super capacitor mould group;CPU module, two-way DC/DC are controlled by operation Converter and super capacitor BMS control this charging process together, guarantee that super capacitor mould group can start for complete machine and provide enough Energy.The athletic posture information that operation control CPU module is acquired according to 3-axis acceleration sensor judges hybrid power shield electricity The operating condition of bottle vehicle: climbing, descending etc. judge hybrid power shield storage battery according to the running position information that GPS module acquires The traveling of vehicle be it is separate, close to shield machine and calculate real-time range.It is excellent in shield battery truck homeward journey and when close to shield machine Power first is provided for traction electric machine by super capacitor mould group, until the SOC value of super capacitor mould group is less than setting value;To protect Card super capacitor mould group can supplement enough energy at shield machine, while the energy for reducing lead-acid battery mould group as far as possible disappears Consumption, prolongs its service life.
Attached drawing 2 is the super capacitor modular structure figure of the embodiment of the present invention.Super capacitor mould group includes super capacitor BMS_ CPU module, the clock and reset circuit of clock and reset signal needed for providing the work of super capacitor BMS_CPU module, is used for The power circuit powered after directly taking electricity to convert from super capacitor mould group both ends to internal circuit, for through CAN bus and storage battery Vehicle runs the CAN interface of controller communication, for each monomer super capacitor of real-time monitoring both ends operating voltage and realizes in mould group The capacitance voltage of each monomer super capacitor voltage dynamic equalization in charge and discharge process detects and balance module, by M specified appearances The super capacitor group that amount is C farads, the storage monomer super capacitor that energy is E watt-hour, voltage rating is X volts is connected in series, It is arranged on the shell of each monomer super capacitor for monitoring M temperature sensor of its operating temperature, is arranged in super capacitor Mould group-end the cathode of monomer super capacitor M between for monitor super capacitor mould group operating current current sensor and The N-channel MOS pipe MOS1 connected/disconnected for controlling super capacitor mould group, and the MOS for controlling N-channel MOS pipe MOS1 Tube drive circuit;Super capacitor mould group+end is drawn by the anode of monomer super capacitor 1 ,-end is by the negative of monomer super capacitor M Pole is drawn, and rated capacity is C/M farads, storage energy is M*E watt-hour, voltage rating is M*X volts, and super capacitor mould group is used In the starting of shield battery truck, acceleration, climbing and continue the energy supply under large load operation operating condition, and braking, descending work Energy regenerating under condition is selected by the starting energy consumption and actual operating mode of shield battery truckkA super capacitor group parallel operation; The both ends of each monomer super capacitor are and capacitance voltage detection is with balance module electric connection line, charges in super capacitor mould group Or in discharge process, super capacitor BMS_CPU module passes through the operating current of current sensor real-time monitoring super capacitor mould group, It is real by capacitance voltage detection and balance module by the operating temperature of each monomer super capacitor of M temperature sensor real-time monitoring When monitor each monomer super capacitor end voltage and intelligent decision by the energy transfer of slightly higher monomer super capacitor to slightly lower list On body super capacitor, to realize the dynamic voltage balancing of each monomer super capacitor, while also estimating that the remaining of each monomer super capacitor is held It measures, predict its cycle life, and the state parameter of super capacitor mould group is transferred to by battery truck operation control by CAN bus Device, battery truck, which runs controller, to control super capacitor mould group by super capacitor BMS_CPU module according to energy requirement situation Connect or disconnect.One very low equivalent series resistance (ESR) of collocation when ultracapacitor design, therefore super capacitor can be sent out Send and absorb very high electric current.Super capacitor has the characteristic of conventional capacitive, and operating voltage is simultaneously not limited to narrow In voltage range;Designer need to only consider the voltage range of system, this voltage range is than the narrow voltage that battery needs Range is much broader.Power-supply management system (Battery Management of the research for super capacitor mould group, lead-acid battery mould group System, BMS), make it keep optimal state-of-charge (State Of Charge, SOC) that the longevity is recycled to extend it Life has very important realistic meaning and good application value.In the biggish system of design energy demand, energy storage is determined The state-of-charge (SOC) and health status (SOH) of element are a very important factors, need complicated signal extraction, answer Miscellaneous algorithm and prolonged data conformity;Comparatively, the state-of-charge and health status for determining super capacitor are then very Simply.Due to storing the function that energy is capacitor and voltage in capacitor, and capacitor is comparatively constant, as long as therefore surveying The end voltage for measuring each monomer super capacitor is assured that state-of-charge.Super capacitor can connect or parallel operation, when adopting When with parallel operation, additional management is not needed;And when using tandem working, it usually needs voltage monitoring is to maintain each monomer The voltage of super capacitor is all within opereating specification.
Attached drawing 3 is the lead-acid battery modular structure figure of the embodiment of the present invention.Lead-acid battery mould group of the invention includes plumbic acid The clock and reset electricity of battery BMS_CPU module, clock needed for the work of lead-acid battery BMS_CPU module is provided and reset signal Road, the power circuit for powering after directly taking electricity to convert from lead-acid battery mould group both ends to internal circuit, for through CAN bus The CAN interface communicated with battery truck operation controller, for each lead-acid battery monomer of real-time monitoring both ends operating voltage and is realized The battery voltage detection and balance module of each lead-acid battery mould group voltage dynamic equalization in charge and discharge process in mould group, by N number of Lead-acid battery group made of the traction lead-acid battery that voltage rating is 2.0 volts, rated capacity is Y ampere-hour is monomer series-connected, if Set lead-acid battery mould group-between end and the cathode of lead-acid battery monomer N for monitoring lead-acid battery mould group operating current Current sensor is arranged on each lead-acid battery monomer shell for monitoring N number of temperature sensor of its operating temperature;Plumbic acid electricity Chi Mo group+end is drawn by the anode of lead-acid battery monomer 1 ,-end is drawn by the cathode of lead-acid battery monomer N, rated capacity It is N*2.0 volts for N*Y ampere-hour, voltage rating, lead-acid battery mould group provides shield battery truck and normally drives a vehicle required electric energy, Capacity by each teams and groups normally drive a vehicle consumed by electric energy select;The both ends of each lead-acid battery monomer are and battery voltage detection There is electric connection line with balance module, during lead-acid battery mould group charge or discharge, lead-acid battery BMS_CPU module passes through electricity The operating current of flow sensor real-time monitoring lead-acid battery mould group, passes through each lead-acid battery monomer of N number of temperature sensor real-time monitoring Operating temperature, pass through the end voltage and intelligent decision of battery voltage detection and each lead-acid battery monomer of balance module real-time monitoring By in the energy transfer of slightly higher lead-acid battery monomer to slightly lower lead-acid battery monomer, to realize the dynamic of each lead-acid battery monomer It presses, while also estimating the residual capacity of each lead-acid battery monomer, predicting its cycle life, and is by CAN bus that plumbic acid is electric The state parameter of Chi Mo group is transferred to battery truck operation controller.Lead-acid accumulator is electrode mainly by lead and its oxide system At electrolyte is a kind of battery of sulfuric acid solution;Under discharge condition, positive main component be brown lead oxide, cathode mainly at It is divided into lead;Under charged state, the main component of positive and negative anodes is lead sulfate.The major advantage of lead-acid accumulator be voltage stabilization, It is cheap, the disadvantage is that than energy low (i.e. the electric energy of per kilogram accumulators store), service life is short and daily maintenance is frequent;To Constrain carrying capacity, the working efficiency of shield battery truck.
By taking 45t shield battery truck as an example, voltage rating: 550V, mode of speed regulation: (inverter allows voltage for frequency control Range is: 360V ~ 680V), traction electric machine: 2*55KW, maximum speedv max=16 km/h, continuous speedv=8.8km/h, gauge: 900mm, braking distance: 18m, minimum turning radius: 25m.Assuming that shield-tunneling construction transportation in assembled state vehicle is with speedvIt travels at the uniform speed in shield Structure seat in the plane set neighbouring length be L=3km fixing line road, shield-tunneling construction assembly line construct beat point space time T=20 minute, Ignore the loading, unloading material time, then it at most can round-trip number in 8 hours of each teams and groups workkAre as follows:
k=(480 v)/(T.v+120L)≈8
The total power consumption E that shield battery truck is run in each teams and groups' working time is about are as follows:
E≈110*(2 k L/16)=330 kWh
Lead-acid battery mould group is used to meet the normal driving demand of each teams and groups, using N number of 2.0V monomer traction lead-acid battery It is connected in series, is required to meet the voltage rating of 45t shield battery truck, then N=550/2=275.Lead-acid battery is used in monomer traction It is 2.4V when fully charged, allowing minimum discharge voltage is 1.8V, therefore the voltage change range of lead-acid battery mould group are as follows: 495V ~ 660V meets the voltage range requirement of shield battery truck inverter permission.If replacing a lead-acid battery when each teams and groups change shifts Mould group, then the rated capacity of monomer traction lead-acid battery is E*1000/2N=600Ah, optional model 10PzB600, The traction of 6PzB600 etc. lead-acid battery monomer.
Super capacitor mould group is for the starting of shield battery truck, acceleration, climbing and continues the energy under large load operation operating condition Amount supply, and the energy regenerating under braking, descending operating condition, it is mono- using the BCAP3400P285K04 by M Maxwell company Body super capacitor is connected in series;The group of its parallel operation is set according to the starting current of shield battery truck, working line operating condition Numberk.The monomer super capacitor rated capacity C=3400F, internal resistance Res=0.28 Ω, storage energy are 3.84Wh, and voltage rating is 2.85V(maximum absolute voltage 3.0V), sustained ceiling current of the temperature rise between 15-40 DEG C is 131-211A, maximum absolutely electricity 2000A is flowed, energy density (specific energy) is 7.4Wh/kg, and power density (specific power) is 14000W/kg.According to kirchhoff electricity Pressure law obtains the output voltage U of super capacitoroWith the relationship of equivalent capacity voltage U, charging and discharging currents I are as follows:
Uo=U-IRes
Super capacitor amount of capacity is evaluated by its SOC
SOC=( U-Umin)/( Umax-Umin)
For the voltage rating requirement for meeting 45t shield battery truck, then the ≈ of M=550/2.85 193, the volume of super capacitor mould group are taken Constant voltage is 550.05V(maximum absolute voltage 579.0V), storage energy is 741.12Wh.45t shield battery truck traction electric machine Starting current be rated current 4-7 times (i.e. 800A ~ 1400A), the starting time is generally 2-5 second, then starts every time and disappeared The electricity of consumption is between the kWh of 0.428 kWh ~ 1.069;Therefore, it is necessary to 7 groups of super capacitor mould groups to be just able to satisfy vehicle starting electricity Stream requires, it is contemplated that the energy supply demand under operating condition takes a group numberk>=8, the whole storage energy of super capacitor mould group is big In 5.93kWh.If supplementing energy to 8 groups of super capacitor mould groups using the charging pile of 160A at shield-tunneling construction vertical shaft, it is only necessary to 4 points Clock can be completed.
Attached drawing 4 is the DC/AC inverter principle block diagram of the embodiment of the present invention.Inverter is a kind of by direct current (DC) conversion For the device of alternating current (AC), DC/AC inverter of the invention is passed by switching tube VT1 ~ VT6, inductance L1 ~ L3, capacitor C1, voltage Sensor VTR1 ~ VTR3, current sensor CTR1 ~ CTR3, velocity sensor SD1 composition;DC bus DC_BUS voltage is connected to The both ends of three bridge arms of switching tube VT1 ~ VT6 composition, the intermediate point of three bridge arms are connected to traction electricity after inductance L1 ~ L3 Machine, battery truck run controller by voltage space vector pulse width modulation method output pwm signal through PWM driving isolation circuit control Switching tube VT1 ~ VT6 regularly ON/OFF, to realize the inversion of DC bus DC_BUS voltage to three-phase alternating current;Capacitor C1 is used for absorbing ripple and stable DC bus bar side voltage, voltage sensor VTR1 ~ VTR3, current sensor CTR1 ~ CTR3 Operating voltage, electric current in detection traction electric machine, velocity sensor SD1 are used to detect the revolving speed of traction electric machine, and detection signal connects It is connected to signal conditioning circuit.Briefly, DC/AC inverter is exactly a kind of to export lead-acid battery mould group or super capacitor mould group Direct current is changed into the electronic equipment of alternating current needed for traction electric machine.
Attached drawing 5 is the two-way DC/DC converter principle block diagram of the embodiment of the present invention.Two-way DC/DC converter of the invention It is made of switching tube VT7 ~ VT10, inductance L4 ~ L5, capacitor C2 ~ C4, current divider SHUNT, capacitor C4 is for absorbing ripple and stabilization DC bus side voltage, capacitor C3 are used to improve two-way DC/DC converter voltage gain and reduce the electricity of switching tube VT7 ~ VT10 Compression, capacitor C2 is for absorbing ripple and stablizing super capacitor side voltage, and current divider SHUNT is for detecting DC bus side electricity Pressure, current signal are simultaneously connected to signal conditioning circuit;Battery truck runs controller and absorbs power and lead-acid battery according to motor Mould group output power intelligent decision and output pwm signal through PWM driving isolation circuit control switch pipe VT7 ~ VT10 regularly ON/OFF, to realize the two-way flow of energy;When shield battery truck starting or when acceleration, traction electric machine transient absorption Power is more than lead-acid battery mould group output power, and two-way DC/DC converter works in Boost mode, the output of super capacitor mould group Energy is to guarantee the stable operation of shield battery truck;When shield battery truck braking, traction electric machine feedback energy, two-way DC/DC Converter works in Buck mode, and super capacitor mould group absorbs the energy of traction electric machine feedback by two-way DC/DC converter, right Super capacitor mould group charges.Traditional two-way DC/DC converter is by the way of two-phase crisscross parallel, and voltage increases Beneficial M is M=UO/UC=1/(1-D).Two-way DC/DC converter of the invention changes the position switching tube VT9 of a wherein phase and increases Having added 1 capacitor C3, voltage gain M is 2 times of the two-way DC/DC converter voltage gain of tradition, and calculating formula is M=UO/ UC=2/(1-D);And when the work of two-way DC/DC converter, the voltage stress of switching tube VT7, VT8, VT9, VT10 are output voltage 50%, i.e. UO/2;Compared with traditional two-way DC/DC converter, each derailing switch of two-way DC/DC converter of the invention Part voltage stress is reduced.
Attached drawing 6 is the battery truck operation controller principle block diagram of the embodiment of the present invention.Battery truck of the invention runs control Device is arranged in master cpu module, and the external connection unit of master cpu module has connection 3-axis acceleration sensor and circumstance temperature to pass The I/O port 1 of sensor, the I/O port 2 for connecting touch display screen, connection PWM drive the I/O port 3 of isolation circuit, connect GPS module The signal acquisition module of COM port or COM device or COM1, the COM2 mouth for connecting CAN interface, connection signal conditioning circuit, inside is containing by pi regulator The DC/AC inverter controller of PI4, PI5 composition and the two-way DC/DC transform controller being made of pi regulator PI1, PI2, PI3, And given selecting module, feedback selecting module, control parameter extraction module and controller output signal summarize the PWM with demodulation Controller;Control parameter extraction module acquires in real time according to signal acquisition module to be connected to the signal extraction of signal conditioning circuit and goes out Lead-acid battery mould group output power PB, traction electric machine absorb power PM, super capacitor mould group voltage UC, traction electric machine revolving speedn M, lead Draw motor working current IM, inductance L4 electric current IL4With inductance L5 electric current IL5;It is when shield battery truck is run, driver is aobvious by touching The given reference rotation velocity of display screenn refWith real-time traction electric machine revolving speedn MThe reference electricity of converter is obtained by bias adjustment device PI5 Flow IKZ, then with traction electric machine operating current IMThe control for obtaining switching tube VT1 ~ VT6 through overcurrent adjuster PI4 after comparing is joined Number, two-way DC/DC converter works in Boost mode and using power outer ring, the control strategy of double-current inner ring, by given choosing Select module, feedback selecting module selection lead-acid battery mould group output power PBPower P is absorbed with traction electric machineMPass through bias adjustment Device PI3 obtains the reference current I of converterREF, then with two inductive current IL4、IL5It compares, by current regulator PI1, PI2 The control parameter of switching tube VT7 ~ VT10 is obtained, realizes the control of DC/AC inverter, two-way DC/DC converter to energy;Shield When battery truck is braked, the mechanical energy of traction electric machine is largely converted into electric energy and feeds back to the DC side of DC/AC inverter, two-way DC/DC converter works in Buck mode, using the control strategy of outer voltage, double-current inner ring, by given selecting module, instead It presents selecting module and selects super capacitor mould group voltage UCWith super capacitor mould group charge reference voltage UREFPass through bias adjustment device PI3 obtains the reference current I of converterREF, then with two inductive current IL4、IL5It compares, is obtained by current regulator PI1, PI2 To the control parameter of switching tube VT7 ~ VT10, super capacitor mould group is carried out by absorbing the instantaneous power of pulling motor braking feedback Charging, to realize the recycling of braking energy.When two-way DC/DC converter works under Boost mode, load-side is that direct current is female Line DC_BUS, end voltage are UO;Input side is super capacitor mould group, output voltage UC;Using in power outer ring, double-current The control strategy of ring, lead-acid battery mould group rated output power PBReference power P is absorbed with traction electric machineMPass through deviation power tune Section device obtains the reference current of converter, then compared with sample rate current of the system to two-phase, obtains two by current regulator The mutually duty ratio of switch, realizes control of the two-way DC/DC converter to energy.When shield battery truck is braked suddenly, traction electricity The mechanical energy of machine is largely converted into electric energy, feedback energy to DC side, and converter works in Buck mode, to super capacitor mould group Charging, loads as super capacitor mould group;System uses the control strategy of outer voltage, double-current inner ring, and super capacitor passes through suction It receives the instantaneous power that electromotor feedback generates to charge, recover energy.
In conclusion the lead-acid battery of this shield battery truck and super capacitance hybrid power control system include lead-acid battery Mould group, super capacitor mould group, two-way DC/DC converter, DC/AC inverter, diode D1, PWM driving isolation circuit, power supply electricity Road, battery truck operation controller and signal conditioning circuit connected to it, circumstance temperature sensor, GPS module, 3-axis acceleration sensing Device, touch display screen, clock and reset circuit, CAN interface.Battery truck runs controller and is referred to according to the operation that man-machine interface gives Mark requires, and electric current, the rotary speed information of traction electric machine are acquired by signal acquisition unit, obtains plumbic acid electricity in conjunction with by CAN bus The status information of Chi Mo group, super capacitor mould group outputs a control signal to two-way DC/DC by PWM interface after intelligent decision and becomes Parallel operation, DC/AC inverter, to realize that different power operation modes is converted in shield battery truck under different operating conditions.This hair Bright beneficial effect is: acid battery and the super capacitance hybrid power control system starts in shield battery truck, accelerates, climbs Slope, brake and encounter running resistance it is larger when the switching and matching of power can be quickly carried out according to actual condition, realize mixed The energetic optimum distribution for closing power, improves the dynamic property and economy of mixed-power tractor;It can rapidly be returned in braking The instantaneous large-current that traction electric machine generates is received, realizes that regenerating braking energy absorbs, while eliminating transient high-current to plumbic acid electricity The influence of Chi Mo group improves the service life of lead-acid battery mould group.
The foregoing is merely presently preferred embodiments of the present invention and oneself, be not intended to limit the invention, it is all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of lead-acid battery of shield battery truck and super capacitance hybrid power control system, including it is lead-acid battery mould group, super Grade electric capacity module, two-way DC/DC converter, DC/AC inverter, diode D1, PWM drive isolation circuit, power circuit, storage battery Vehicle runs controller and signal conditioning circuit connected to it, circumstance temperature sensor, GPS module, 3-axis acceleration sensor, touch Display screen, clock and reset circuit, CAN interface;It is characterized in that: lead-acid battery mould group+end be connected to after diode D1 it is straight The DC+ of bus DC_BUS is flowed ,-end is directly connected to the DC- of DC bus DC_BUS, and super capacitor mould group becomes through two-way DC/DC Parallel operation connects DC bus DC_BUS, and it is super capacitor mould that DC bus DC_BUS, which is connected to for stake charged near shield, The super capacitor charging interface of group electric energy supplement simultaneously connects shield battery truck traction electric machine through DC/AC inverter, and power circuit is straight It connects and runs controller and its peripheral circuit to battery truck after taking electricity to convert from DC+, DC- of DC bus DC_BUS and power, PWM drives Dynamic isolation circuit is used for the pwm signal of battery truck operation controller output is converted to DC/AC inverter, two-way DC/DC is converted Control signal needed for device;Battery truck operation controller is connected to the plumbic acid in lead-acid battery mould group through CAN interface, CAN bus Battery BMS_CPU, the super capacitor BMS_CPU in super capacitor mould group, super capacitor charging interface, clock are mentioned with reset circuit For clock and reset signal needed for battery truck operation controller work, touch display screen is for system parameter setting, shield electricity Driver's manipulation and instantaneous operating conditions when bottle vehicle operation show that 3-axis acceleration sensor monitors the movement appearance of shield battery truck State, GPS module monitor the running position of shield battery truck, and circumstance temperature sensor monitors the operating ambient temperature of shield battery truck, letter Number conditioning circuit is used to improve real-time voltage, electric current, tach signal and the two-way DC/DC converter of shield battery truck traction electric machine Output voltage, current signal;The operating index requirement that battery truck operation controller gives according to driver, passes through signal condition electricity Road acquires output voltage, the current signal of the voltage of traction electric machine, electric current, tach signal and two-way DC/DC converter, passes through CAN bus obtains lead-acid battery mould group, the status information of super capacitor mould group, in conjunction with the operating position confidence of GPS module acquisition The athletic posture information that breath, 3-axis acceleration sensor acquire, by PWM driving isolation circuit output control letter after intelligent decision Number two-way DC/DC converter, DC/AC inverter are arrived, is converted with to realize shield battery truck under different operating conditions different dynamic Power operating mode;When shield battery truck starting, acceleration, climbing and running resistance moment increase, by lead-acid battery mould group, super electricity Molar group provides power simultaneously for traction electric machine;When accidental conditions, traction electric machine is individually for by lead-acid battery mould group and is provided Power;In shield battery truck homeward journey and when close to shield machine, power preferentially is provided for traction electric machine by super capacitor mould group; When shield battery truck is braked, two-way DC/DC converter reverse-conducting is generated by super super capacitor mould group recycling traction motor Electric energy;When circumstance temperature sensor monitors excessively high operating ambient temperature or other unusual service conditions, by touch display screen to driver Early warning.
2. the lead-acid battery of shield battery truck according to claim 1 and super capacitance hybrid power control system, special Sign is: the super capacitor mould group includes super capacitor BMS_CPU module, provides super capacitor BMS_CPU module work institute Need clock and reset signal clock and reset circuit, for directly from super capacitor mould group both ends take electricity convert after to inside The power circuit of circuit power supply, the CAN interface for communicating through CAN bus with battery truck operation controller, is used for real-time monitoring Each monomer super capacitor both ends operating voltage simultaneously realizes that each monomer super capacitor voltage dynamic in charge and discharge process is equal in mould group The capacitance voltage of weighing apparatus detects and balance module, is C farads by M rated capacity, storage energy is E watt-hour, voltage rating is X volt The super capacitor group that special monomer super capacitor is connected in series is arranged on the shell of each monomer super capacitor for monitoring its work M temperature sensor for making temperature, be arranged in super capacitor mould group-between end and the cathode of monomer super capacitor M for supervising The N-channel MOS pipe surveying the current sensor of super capacitor mould group operating current and being connected/disconnected for controlling super capacitor mould group MOS1, and the metal-oxide-semiconductor driving circuit for controlling N-channel MOS pipe MOS1;Super capacitor mould group+hold by the super electricity of monomer Hold 1 anode draw ,-end is drawn by the cathode of monomer super capacitor M, it is M*E that rated capacity, which is C/M farad, stores energy Watt-hour, voltage rating are M*X volt, and super capacitor mould group is used for the starting of shield battery truck, acceleration, climb and continues big load Energy regenerating under energy supply under operating condition, and braking, descending operating condition, by the starting energy consumption and reality of shield battery truck The selection of border operating conditionkA super capacitor group parallel operation;The both ends of each monomer super capacitor and capacitance voltage detection and Balance module has electric connection line, and during super capacitor mould group charge or discharge, super capacitor BMS_CPU module passes through electric current The operating current of sensor real-time monitoring super capacitor mould group, passes through each monomer super capacitor of M temperature sensor real-time monitoring Operating temperature, will by the end voltage and intelligent decision of capacitance voltage detection and each monomer super capacitor of balance module real-time monitoring In the energy transfer of slightly higher monomer super capacitor to slightly lower monomer super capacitor, the dynamic to realize each monomer super capacitor is equal Pressure, while also estimating the residual capacity of each monomer super capacitor, predicting its cycle life, and passing through CAN bus for super capacitor The state parameter of mould group is transferred to battery truck operation controller, and battery truck runs controller can be according to energy requirement situation by surpassing Grade capacitor BMS_CPU module control super capacitor mould group connects or disconnects.
3. the lead-acid battery of shield battery truck according to claim 1 and super capacitance hybrid power control system, special Sign is: the lead-acid battery mould group includes lead-acid battery BMS_CPU module, provides lead-acid battery BMS_CPU module work institute Need clock and reset signal clock and reset circuit, for directly from lead-acid battery mould group both ends take electricity convert after to inside The power circuit of circuit power supply, the CAN interface for communicating through CAN bus with battery truck operation controller, is used for real-time monitoring Each lead-acid battery monomer both ends operating voltage simultaneously realizes that each lead-acid battery mould group voltage dynamic in charge and discharge process is equal in mould group The battery voltage detection and balance module of weighing apparatus, by the traction plumbic acid that N number of voltage rating is 2.0 volts, rated capacity is Y ampere-hour The lead-acid battery group that battery cell is connected in series, be arranged in lead-acid battery mould group-end the cathode of lead-acid battery monomer N between For monitoring the current sensor of lead-acid battery mould group operating current, it is arranged on each lead-acid battery monomer shell for monitoring it N number of temperature sensor of operating temperature;Lead-acid battery mould group+end is drawn by the anode of lead-acid battery monomer 1 ,-end is by plumbic acid The cathode of battery cell N is drawn, and rated capacity is N*Y ampere-hour, voltage rating is N*2.0 volts, and lead-acid battery mould group provides Shield battery truck is normally driven a vehicle required electric energy, capacity by each teams and groups normally drive a vehicle consumed by electric energy select;Each lead There is electric connection line at the both ends of sour battery cell with battery voltage detection and balance module, in lead-acid battery mould group charge or discharge In the process, lead-acid battery BMS_CPU module passes through the operating current of current sensor real-time monitoring lead-acid battery mould group, passes through N The operating temperature of a each lead-acid battery monomer of temperature sensor real-time monitoring, passes through battery voltage detection and balance module real-time monitoring The end voltage of each lead-acid battery monomer and intelligent decision are by the energy transfer of slightly higher lead-acid battery monomer to slightly lower lead-acid battery On monomer, to realize the dynamic voltage balancing of each lead-acid battery monomer, while the residual capacity of each lead-acid battery monomer, prediction are also estimated Its cycle life, and the state parameter of lead-acid battery mould group is transferred to by battery truck by CAN bus and runs controller.
4. the lead-acid battery of shield battery truck according to claim 1 and super capacitance hybrid power control system, special Sign is: the DC/AC inverter is by switching tube VT1 ~ VT6, inductance L1 ~ L3, capacitor C1, voltage sensor VTR1 ~ VTR3, electricity Flow sensor CTR1 ~ CTR3, velocity sensor SD1 composition;DC bus DC_BUS voltage is connected to switching tube VT1 ~ VT6 composition Three bridge arms both ends, the intermediate point of three bridge arms is connected to traction electric machine after inductance L1 ~ L3, battery truck operation control Device has rule through PWM driving isolation circuit control switch pipe VT1 ~ VT6 by voltage space vector pulse width modulation method output pwm signal Rule ground ON/OFF, to realize the inversion of DC bus DC_BUS voltage to three-phase alternating current;Capacitor C1 is for absorbing ripple and steady Determine DC bus side voltage, voltage sensor VTR1 ~ VTR3, current sensor CTR1 ~ CTR3 are used to detect the work of traction electric machine Make voltage, electric current, velocity sensor SD1 is used to detect the revolving speed of traction electric machine, and detection is signally attached to signal conditioning circuit.
5. the lead-acid battery of shield battery truck according to claim 1 and super capacitance hybrid power control system, special Sign is: the two-way DC/DC converter is by switching tube VT7 ~ VT10, inductance L4 ~ L5, capacitor C2 ~ C4, current divider SHUNT group At capacitor C4 increases for absorbing ripple and stable DC bus bar side voltage, capacitor C3 for improving two-way DC/DC converter voltage Benefit and the voltage stress for reducing switching tube VT7 ~ VT10, capacitor C2 are shunted for absorbing ripple and stablizing super capacitor side voltage Device SHUNT is for detecting DC bus side voltage, current signal and being connected to signal conditioning circuit;Battery truck runs controller root Power and lead-acid battery mould group output power intelligent decision are absorbed according to motor and output pwm signal drives isolation circuit through PWM Control switch pipe VT7 ~ VT10 regularly ON/OFF, to realize the two-way flow of energy;When shield battery truck starting when or When person accelerates, traction electric machine transient absorption power is more than lead-acid battery mould group output power, and two-way DC/DC converter works in Boost mode, super capacitor mould group export energy to guarantee the stable operation of shield battery truck;When shield battery truck braking, Traction electric machine feedback energy, two-way DC/DC converter work in Buck mode, and super capacitor mould group is converted by two-way DC/DC Device absorbs the energy of traction electric machine feedback, charges to super capacitor mould group.
6. the lead-acid battery of shield battery truck according to claim 1 and super capacitance hybrid power control system, special Sign is: the battery truck operation controller is arranged in master cpu module, and the external connection unit of master cpu module has company The I/O port 1 for connecing 3-axis acceleration sensor and circumstance temperature sensor, the I/O port 2 for connecting touch display screen, connection PWM driving isolation electricity The I/O port 3 on road, the COM port or COM device or COM1 for connecting GPS module, the signal acquisition of the COM2 mouth for connecting CAN interface, connection signal conditioning circuit Module, inside is containing by pi regulator PI4, PI5 DC/AC inverter controller formed and by pi regulator PI1, PI2, PI3 group At two-way DC/DC transform controller and given selecting module, feedback selecting module, control parameter extraction module and control Device output signal summarizes the PWM controller with demodulation;Control parameter extraction module acquires connection according to signal acquisition module in real time Signal extraction to signal conditioning circuit goes out lead-acid battery mould group output power PB, traction electric machine absorb power PM, super capacitor mould Group voltage UC, traction electric machine revolving speedn M, traction electric machine operating current IM, inductance L4 electric current IL4With inductance L5 electric current IL5;Shield electricity When bottle vehicle operation, by the reference rotation velocity that driver is given by touch display screenn refWith real-time traction electric machine revolving speedn MPass through deviation Adjuster PI5 obtains the reference current I of converterKZ, then with traction electric machine operating current IMThrough overcurrent adjuster after comparing PI4 obtains the control parameter of switching tube VT1 ~ VT6, two-way DC/DC converter work in Boost mode and using power outer ring, The control strategy of double-current inner ring selects lead-acid battery mould group output power P by given selecting module, feedback selecting moduleBWith Traction electric machine absorbs power PMThe reference current I of converter is obtained by bias adjustment device PI3REF, then with two inductive current IL4、 IL5It compares, obtains the control parameter of switching tube VT7 ~ VT10 by current regulator PI1, PI2, realize DC/AC inverter, double Control to DC/DC converter to energy;When shield battery truck is braked, the mechanical energy of traction electric machine is largely converted into electric energy and returns It is fed to the DC side of DC/AC inverter, two-way DC/DC converter works in Buck mode, using outer voltage, double-current inner ring Control strategy, super capacitor mould group voltage U is selected by given selecting module, feedback selecting moduleCIt is filled with super capacitor mould group Electric reference voltage UREFThe reference current I of converter is obtained by bias adjustment device PI3REF, then with two inductive current IL4、IL5Phase Compare, obtains the control parameter of switching tube VT7 ~ VT10 by current regulator PI1, PI2, super capacitor mould group is led by absorbing The instantaneous power for drawing motor braking feedback charges, to realize the recycling of braking energy.
CN201910388896.8A 2019-05-10 2019-05-10 The lead-acid battery and super capacitance hybrid power control system of shield battery truck Pending CN110171298A (en)

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