CN110159923B - Novel slurry conveying system - Google Patents
Novel slurry conveying system Download PDFInfo
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- CN110159923B CN110159923B CN201910316411.4A CN201910316411A CN110159923B CN 110159923 B CN110159923 B CN 110159923B CN 201910316411 A CN201910316411 A CN 201910316411A CN 110159923 B CN110159923 B CN 110159923B
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- hose
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- 239000002002 slurry Substances 0.000 title claims abstract description 96
- 239000007788 liquid Substances 0.000 claims abstract description 42
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 98
- 229910052742 iron Inorganic materials 0.000 claims description 49
- 238000003756 stirring Methods 0.000 claims description 28
- 239000012528 membrane Substances 0.000 claims description 18
- 239000012535 impurity Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000004140 cleaning Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 239000013049 sediment Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/14—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with non-movable magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/057—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices being entrained discrete elements, e.g. balls, grinding elements, brushes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
- F17D1/088—Pipe-line systems for liquids or viscous products for solids or suspensions of solids in liquids, e.g. slurries
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/16—Arrangements for supervising or controlling working operations for eliminating particles in suspension
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention discloses a novel slurry conveying system which comprises an electric control cabinet assembly, an automatic slurry filter, a small ball position sensor, a second residual liquid tank and a bidirectional ball receiving and transmitting device.
Description
Technical Field
The invention relates to the field of fluid conveying, in particular to a novel slurry conveying system.
Background
In the processing process in the fields of pharmacy, lithium battery, food, beverage, bioengineering, water treatment, daily chemicals, petroleum, chemical industry and the like, the slurry generated in the processing needs to be transmitted, the slurry is an organic substance with general colloid property, can be dissolved or expanded in water to form sticky and plastic paste, can be used as a transfer agent for bringing dye and other chemicals onto fabrics, is washed out after printing fixation is finished, has the following problems in the prior slurry conveying system, has low automation degree, has complex structure, needs to use a plurality of devices for processing cooperation, and causes waste of financial resources and material resources; when the pipeline is cleaned, the pipeline is required to be detached for cleaning, and the cleaning is laborious and laborious.
Disclosure of Invention
Accordingly, in order to address the above-described deficiencies, the present invention herein provides a novel slurry delivery system.
The invention is realized by constructing a novel slurry conveying system, the device comprises an electric control cabinet component, an automatic slurry filter, a high-efficiency iron removing filter, a first slurry stirring tank, a screw pump, a ball outlet component, a main pipeline, a sight glass, a second slurry stirring tank, a first residual liquid tank, a diaphragm type pressure gauge, a diaphragm type pressure sensor, a small ball position sensor and a second residual liquid tank, wherein the electric control cabinet component is electrically connected with a bidirectional ball receiving and transmitting device through a wire, the automatic slurry filter is connected with the left end of the bidirectional ball receiving and transmitting device through a hose, the automatic slurry filter is connected with the right upper end of the high-efficiency iron removing filter through a hose, the high-efficiency iron removing filter is connected with the screw pump through a hose, the first slurry stirring tank is connected with a connector arranged at the rear end of the screw pump through a hose, the main pipeline is embedded in the right front end of the top of the first slurry stirring tank, and is fixedly connected with the right front end of the top of the first slurry stirring tank through a sealing ring, the main pipeline is arranged on the right side of the main pipeline, the automatic slurry filter is connected with the left end of the ball receiving and transmitting device through the left end of the ball receiving and transmitting device through the hose, the left end of the ball receiving and transmitting device is connected with the left end of the ball receiving and transmitting device through the ball receiving device through the second ball receiving device through the hose, the left end of the main pipeline is connected with the left end of the ball receiving and the ball receiving device through the left end of the first slurry stirring tank, the upper end of the main pipeline is provided with a small ball position sensor, and the second residual liquid tank is connected with a second slurry stirring tank through a hose; the method is characterized in that: the automatic slurry filter is connected with the inside of a connector arranged at the upper end of the ball sending handle end cover through a hose, the ball sending port can be pulled out to be fixedly connected with the right end of the inner side of the ball sending handle end cover, the guide tetrafluoro is arranged in the ball sending port, and the small pushing ball is in sliding connection with the inner side wall of the guide tetrafluoro.
Preferably, the automatic slurry filter comprises an elastic retainer ring A-type for a shaft, a supporting end cover, a tetrafluoro pad, a wedge-shaped filter element, a filter cylinder body, a retainer, an O-shaped rubber sealing ring and a first supporting tube, wherein the filter cylinder body is connected with the right upper end of the high-efficiency iron removal filter through a hose, the first supporting tube is welded with the bottom triangle of the filter cylinder body, the retainer is positioned in the middle of the inside of the filter cylinder body, the retainer is fixedly connected with the middle of the inside of the filter cylinder body, the filter cylinder body is arranged in the retainer, the O-shaped rubber sealing ring is bonded with the left side and the right side of the lower end of the filter cylinder body, the supporting end cover is fixedly locked with the upper end of the filter cylinder body through an inner hexagon bolt, the tetrafluoro pad is arranged at the lower end of the inside of the supporting end cover, and the elastic retainer ring A-type for the shaft is bonded with the upper end of the inside of the supporting end cover.
Preferably, the high-efficiency iron removal filter comprises a magnetic rod fixing plate, a first short cylinder, an iron removal cylinder, a guide plate, a second short cylinder and a second supporting tube, wherein the first short cylinder is connected with the screw pump through a hose, the first short cylinder is locked and fixed with the edge of the upper end of the iron removal cylinder through an inner hexagonal bolt, the first short cylinder is communicated with the upper end of the iron removal cylinder, the magnetic rod fixing plate is fixedly connected with the middle part of the upper end of the first short cylinder, the second short cylinder is in threaded connection with the lower end of the iron removal cylinder through an inner hexagonal bolt, the second short cylinder is communicated with the lower end of the iron removal cylinder, the guide plate is in threaded connection with the upper end of the second short cylinder, the guide plate is positioned between the second short cylinder and the iron removal cylinder, and the second supporting tube is welded with the triangle at the bottom of the second short cylinder.
Preferably, the screw pump comprises a servo motor, a single-stage speed reducer, a transmission connecting shaft, a 50 pump base, a flexible shaft, a rotor, a stator and a pump body, wherein a first slurry stirring tank is connected with a connector arranged on the left side of the upper end of the pump body through a hose, the servo motor is fixedly locked with the left end of the pump body through an inner hexagonal bolt, the servo motor is rotationally connected with a gear arranged in the single-stage speed reducer through a rotor arranged at the front end, the servo motor is rotationally connected with the left end of the flexible shaft through the transmission connecting shaft, the pump body is fixedly locked with the upper end of the 50 pump base through an inner hexagonal bolt, the pump body is fixedly connected with the left end of the stator, and the flexible shaft is rotationally connected with the left end of the rotor.
Preferably, the ball outlet assembly comprises a first pneumatic ball valve and a second pneumatic ball valve, the first pneumatic ball valve is arranged at the upper end of the main pipeline, and the second pneumatic ball valve is arranged at the left side of the upper end of the main pipeline.
Preferably, the first pneumatic ball valve comprises a model return device, an actuator, a first electromagnetic valve and a ball valve body, wherein the main pipeline is connected with the middle part of the ball valve body, the main pipeline is communicated with the middle part of the ball valve body, the actuator is arranged at the upper end of the ball valve body, the ball valve body is fixedly connected with the lower side of the front end of the actuator, and the model return device is fixedly locked with the middle part of the upper end of the actuator through an inner hexagon bolt.
Preferably, the second pneumatic ball valve comprises a feedback device, a fly actuator, a second electromagnetic valve and a three-piece ball valve, wherein the main pipeline is connected with the middle of the inner side of the three-piece ball valve, the main pipeline is communicated with the middle of the inner side of the three-piece ball valve, the fly actuator is arranged at the upper end of the three-piece ball valve, the fly actuator is fixedly connected with the left end of the second electromagnetic valve, and the feedback device is fixedly locked with the middle of the upper end of the fly actuator through an inner hexagon bolt.
Preferably, the small pushing ball comprises a small pushing head, a small diaphragm and a pushing ball body, the small diaphragm is in sliding connection with the inner side wall of the guiding tetrafluoro, the small diaphragm is arranged at the left end of the pushing ball body, and the small diaphragm is fixedly connected with the right end of the small pushing head.
Preferably, the small membrane is provided with two pieces in total, the small membrane is symmetrically distributed along the left side and the right side of the upper end of the pushing sphere, and a fiber layer is arranged inside the small membrane.
Preferably, a touch display screen and a control button are arranged at the upper end of the electric control cabinet assembly.
Preferably, the filter cylinder, the retainer, the first short cylinder, the iron removing cylinder and the second short cylinder are made of SUS304 materials.
Preferably, the tetrafluoro pad is made of polytetrafluoroethylene material, and has excellent performances of corrosion resistance, ageing resistance, non-conduction and the like.
The invention has the following advantages: the present invention provides a novel slurry delivery system by improvement herein, with the following improvements over the same type of equipment:
According to the novel slurry conveying system, the two-way ball receiving and sending device is arranged at the upper end of the main pipeline, the ball sending port can be opened, the small pushing ball is placed in the ball sending port, the small pushing ball is sensed by the small ball position sensor, after receiving a signal for starting the ball sending, the first pneumatic ball valve and the second pneumatic ball valve act on the main pipeline, the small pushing ball pushes all liquid or sediment remained in the main pipeline into the receiving tank body under the pushing of compressed gas, after pushing is finished, the small pushing ball enters the tail end two-way ball receiving and sending device, and compressed gas in the main pipeline is discharged through the first residual liquid tank and the second residual liquid tank at two ends, so that the advantages of convenient and quick pipeline cleaning and section-by-section cleaning without disassembling the pipe are achieved.
Drawings
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic illustration of the slurry delivery system connection of the present invention;
FIG. 3 is an enlarged schematic view of the slurry delivery system connection of the present invention;
FIG. 4 is a schematic diagram of a cross-sectional structure of a bi-directional ball receiving and transmitting device according to the present invention after rotation;
FIG. 5 is a schematic view of the cross-sectional structure of the automatic slurry filter of the present invention after rotation;
FIG. 6 is a schematic diagram of a cross-sectional structure of the high efficiency iron removal filter of the present invention after rotation;
FIG. 7 is a schematic view of a cross-sectional structure of the screw pump of the present invention after rotation;
FIG. 8 is a schematic diagram of a cross-sectional structure of a first pneumatic ball valve of the present invention after rotation;
FIG. 9 is a schematic diagram of a cross-sectional structure of a second pneumatic ball valve of the present invention after rotation;
FIG. 10 is a schematic view of the structure of the small push ball of the present invention in cross section after rotation.
Wherein: the electric control cabinet component-1, the bidirectional ball receiving and transmitting device-2, the automatic slurry filter-3, the high-efficiency iron removing filter-4, the first slurry stirring tank-5, the screw pump-6, the ball discharging component-7, the main pipeline-8, the sight glass-9, the second slurry stirring tank-10, the first residual liquid tank-11, the diaphragm type pressure gauge-12, the diaphragm type pressure sensor-13, the small ball position sensor-14, the second residual liquid tank-15, the ball sending handle end cover-201, the guide tetrafluoro-202, the pullable ball sending port-203, the small push ball-204, the circlip A-type 301, the support end cover-302, the tetrafluoro pad-303, the wedge filter core-304, the filter cylinder-305 and the retainer-306O-shaped rubber sealing ring-307, first supporting tube-308, magnetic rod fixing plate-401, first short cylinder-402, iron removing cylinder-403, guide plate-404, second short cylinder-405, second supporting tube-406, servo motor-601, single-stage reducer-602, transmission connecting shaft-603, 50 pump base-604, flexible shaft-605, rotor-606, stator-607, pump body-608, first pneumatic ball valve-701, second pneumatic ball valve-702, model return-7011, actuator-7012, first electromagnetic valve-7013, ball valve body-7014, return-7021, flying actuator-7022, second electromagnetic valve-7023, three-piece ball valve-7024, small push head-2041, small diaphragm-2042, pushing sphere-2043.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a novel slurry conveying system through improvement, which comprises an electric control cabinet assembly 1, an automatic slurry filter 3, a high-efficiency iron removing filter 4, a first slurry stirring tank 5, a screw pump 6, a ball outlet assembly 7, a main pipeline 8, a sight glass 9, a second slurry stirring tank 10, a first residual liquid tank 11, a diaphragm type pressure gauge 12, a diaphragm type pressure sensor 13, a small ball position sensor 14, a second residual liquid tank 15 and a bidirectional ball receiving and dispatching device 2, wherein the electric control cabinet assembly 1 is electrically connected with the bidirectional ball receiving and dispatching device 2 through a wire, the automatic slurry filter 3 is connected with the left end of the bidirectional ball receiving and dispatching device 2 through a hose, the automatic slurry filter 3 is connected with the right upper end of the high-efficiency iron removing filter 4 through a hose, the automatic slurry filter 3 is positioned at the right end of the high-efficiency iron removing filter 4, the high-efficiency iron removing filter 4 is connected with the screw pump 6 through a hose, the first slurry stirring tank 5 is connected with a connector arranged at the rear end of the top of the screw pump 6 through a hose, the main pipeline 8 is embedded into the right front end of the top of the first slurry stirring tank 5, the main pipeline 8 is fixedly connected with the right front end of the top of the first slurry stirring tank 5 through a sealing ring, the right side of the upper end of the main pipeline 8 is provided with a ball outlet component 7, the main pipeline 8 is connected with the rear end of the bidirectional ball receiving and transmitting device 2, the main pipeline 8 is communicated with the rear end of the bidirectional ball receiving and transmitting device 2, a sight glass 9 is arranged in the middle of the upper end of the main pipeline 8, one end of the main pipeline 8 far away from the first slurry stirring tank 5 is connected with the left front end of the top of the second slurry stirring tank 10, the main pipeline 8 is communicated with the left front end of the top of the second slurry stirring tank 10, the first residual liquid tank 11 is connected with the bidirectional ball receiving and transmitting device 2 through a hose, a diaphragm 12 is arranged at the upper end of the bidirectional ball receiving and transmitting device 2, the diaphragm type pressure sensor 13 is arranged on the right side of the upper end of the two-way ball receiving and sending device 2, the small ball position sensor 14 is arranged at the upper end of the main pipeline 8, the second residual liquid tank 15 is connected with the second slurry stirring tank 10 through a hose, the two-way ball receiving and sending device 2 comprises a ball sending handle end cover 201, a guide tetrafluoro 202, a pull-out ball sending port 203 and a small push ball 204, the automatic slurry filter 3 is connected with the inside of a connector arranged at the upper end of the ball sending handle end cover 201 through the hose, the pull-out ball sending port 203 is fixedly connected with the right end of the inner side of the ball sending handle end cover 201, the guide tetrafluoro 202 is arranged inside the pull-out ball sending port 203, and the small push ball 204 is in sliding connection with the inner side wall of the guide tetrafluoro 202.
Further, the automatic slurry filter 3 comprises an axle circlip a type 301, a support end cover 302, a tetrafluoro pad 303, a wedge-shaped filter element 304, a filter cylinder 305, a retainer 306, an O-shaped rubber seal 307 and a first support tube 308, wherein the filter cylinder 305 is connected with the right upper end of the efficient iron removal filter 4 through a hose, the first support tube 308 is welded with the bottom triangle of the filter cylinder 305, the retainer 306 is positioned in the middle of the inside of the filter cylinder 305, the retainer 306 is fixedly connected with the middle of the inside of the filter cylinder 305, the filter cylinder 305 is arranged in the retainer 306, the O-shaped rubber seal 307 is bonded with the left and right sides of the lower end of the filter cylinder 305, the support end cover 302 is fixedly locked with the upper end of the filter cylinder 305 through a hexagon socket head cap screw, the tetrafluoro pad 303 is arranged at the lower end of the inside of the support end cover 302, and the axle circlip a type 301 is bonded with the upper end of the inside of the support end cover 302, thereby facilitating the slurry filtering.
Further, the efficient iron removal filter 4 comprises a magnetic rod fixing plate 401, a first short cylinder 402, an iron removal cylinder 403, a guide plate 404, a second short cylinder 405 and a second supporting tube 406, wherein the first short cylinder 402 is connected with the screw pump 6 through a hose, the first short cylinder 402 is locked and fixed with the upper end edge of the iron removal cylinder 403 through an inner hexagon bolt, the first short cylinder 402 is communicated with the upper end of the iron removal cylinder 403, the magnetic rod fixing plate 401 is fixedly connected with the middle part of the upper end of the first short cylinder 402, the second short cylinder 405 is in threaded connection with the lower end of the iron removal cylinder 403 through an inner hexagon bolt, the second short cylinder 405 is communicated with the lower end of the iron removal cylinder 403, the guide plate 404 is in threaded connection with the upper end of the second short cylinder 405, the guide plate 404 is positioned between the second short cylinder 405 and the iron removal cylinder 403, and the second supporting tube 406 is welded with the bottom of the second short cylinder 405 in a triangular manner, so that the iron removal effect with large flow is realized.
Further, the screw pump 6 comprises a servo motor 601, a single-stage reducer 602, a transmission connecting shaft 603, a 50 pump base 604, a flexible shaft 605, a rotor 606, a stator 607 and a pump body 608, the first slurry stirring tank 5 is connected with a connector arranged on the left side of the upper end of the pump body 608 through a hose, the servo motor 601 is fixedly locked with the left end of the pump body 608 through an inner hexagon bolt, the servo motor 601 is rotatably connected with a gear arranged in the single-stage reducer 602 through a rotor arranged at the front end, the servo motor 601 is rotatably connected with the left end of the flexible shaft 605 through the transmission connecting shaft 603, the pump body 608 is fixedly locked with the upper end of the 50 pump base 604 through an inner hexagon bolt, the pump body 608 is fixedly connected with the left end of the stator 607, and the flexible shaft 605 is rotatably connected with the left end of the rotor 606, so that slurry conveying is facilitated.
Further, the ball outlet assembly 7 comprises a first pneumatic ball valve 701 and a second pneumatic ball valve 702, the first pneumatic ball valve 701 is arranged at the upper end of the main pipeline 8, and the second pneumatic ball valve 702 is arranged at the left side of the upper end of the main pipeline 8, so that the rapid on-off of fluid conveying is facilitated.
Further, the first pneumatic ball valve 701 includes a model reflector 7011, an actuator 7012, a first electromagnetic valve 7013 and a ball valve body 7014, the main pipe 8 is connected with the middle part of the ball valve body 7014, the main pipe 8 is communicated with the middle part of the ball valve body 7014, the actuator 7012 is installed at the upper end of the ball valve body 7014, the ball valve body 7014 is fixedly connected with the lower side of the front end of the actuator 7012, and the model reflector 7011 is fixedly locked with the middle part of the upper end of the actuator 7012 through an inner hexagon bolt, so that the quick on-off of fluid delivery is facilitated.
Further, the second pneumatic ball valve 702 comprises a feedback device 7021, a fly-away actuator 7022, a second electromagnetic valve 7023 and a three-piece ball valve 7024, the main pipe 8 is connected with the middle of the inner side of the three-piece ball valve 7024, the main pipe 8 is communicated with the middle of the inner side of the three-piece ball valve 7024, the fly-away actuator 7022 is arranged at the upper end of the three-piece ball valve 7024, the fly-away actuator 7022 is fixedly connected with the left end of the second electromagnetic valve 7023, and the feedback device 7021 is fixedly locked with the middle of the upper end of the fly-away actuator 7022 through an inner hexagon bolt.
Further, the small pushing ball 204 includes a small pushing head 2041, a small membrane 2042 and a pushing ball 2043, the small membrane 2042 is slidably connected with the inner side wall of the guiding tetrafluoro 202, the small membrane 2042 is disposed at the left end of the pushing ball 2043, and the small membrane 2042 is fixedly connected with the right end of the small pushing head 2041, which is beneficial to cleaning the inside of the pipe.
Further, the small membrane 2042 is provided with two pieces, the small membrane 2042 is symmetrically distributed along the left side and the right side of the upper end of the pushing sphere 2043, and a fiber layer is arranged inside the small membrane 2042, so that the effect of quickly cleaning the residue of the pipeline can be realized.
Further, the upper end of the electric control cabinet component 1 is provided with a touch display screen and a control button, which is beneficial to controlling the slurry conveying system.
Further, the filter cylinder 305, the retainer 306, the first short cylinder 402, the iron removing cylinder 403 and the second short cylinder 405 are made of SUS304, and of course, the filter cylinder 305, the retainer 306, the first short cylinder 402, the iron removing cylinder 403 and the second short cylinder 405 may be made of SUS316 and polytetrafluoroethylene, which is not limited herein.
Further, the tetrafluoro pad 303 is made of polytetrafluoroethylene material, and has excellent performances such as corrosion resistance, aging resistance and non-conductivity.
The invention provides a novel slurry conveying system through improvement, and the working principle is as follows;
Firstly, before use, firstly horizontally placing a slurry conveying system, then connecting an automatic slurry filter 3, a high-efficiency iron removal filter 4, a first slurry stirring tank 5, a screw pump 6, a ball outlet assembly 7 and a main pipeline 8 through a hose, and checking the tightness of the joint;
secondly, when the slurry conveying system is used, firstly, an external power supply is connected to the electric control cabinet assembly, and a power supply is provided for the slurry conveying system;
Thirdly, a control button at the upper end of the electric control cabinet assembly 1 is pressed down, a slurry conveying system is started, a servo motor 601 is electrified to work, a rotor arranged at the front end drives a planet wheel inside a single-stage speed reducer 602 to rotate so as to reduce speed, then the rotor rotates through a flexible shaft 605 of a transmission connecting shaft 603 so as to drive a rotor 606 inside a stator 607 to rotate, thereby transferring slurry, then the slurry is transferred to an iron removing cylinder 403 through a hose, the iron impurities in the liquid slurry are fully removed through a small gap lengthening iron removing cylinder 403 in the passing process of the liquid slurry, large-flow iron removal can be realized through multiple channels, a stainless steel sleeve outside a magnetic rod at the lower end of a magnetic rod fixing plate 401 is contacted with the slurry, the steel sleeve and the magnetic rod can be taken out together, and the steel sleeve and the magnetic rod can be separated again so as to facilitate the removal of iron impurities;
Fourthly, thirdly, the deironing slurry is conveyed into the filtering barrel 305 through a guide pipe, the motor at the upper end of the filtering barrel 305 drives the wedge-shaped filter element 304 to rotate, the rotary floating type tetrafluoro scraping plate is clung to the outer side of the wedge-shaped filter element 304, large-particle materials and impurities are filtered and scraped, and the large-particle materials and impurities can be continuously filtered only by opening a discharge valve to discharge the large-particle materials and impurities at regular time;
fifthly, a fourth step, the filtered slurry is transmitted to the inside of a first slurry stirring tank 5 through a hose, the slurry is stirred by the first slurry stirring tank 5 and then is transmitted through a main pipeline 8, and meanwhile, the condition inside the main pipeline 8 can be observed through a sight glass 9;
Sixthly, when the interior of the pipeline is to be cleaned, the pull-out ball delivery port 203 is opened, the small push ball 204 is placed, meanwhile, compressed gas is added into the interior of the pull-out ball delivery port 203, the small push ball 204 is sensed by the small ball position sensor 14, after receiving a signal of starting the ball delivery, the first pneumatic ball valve 701 and the second pneumatic ball valve 702 on the main pipeline 8 act, the first electromagnetic valve 7013 releases the locking of the ball valve body 7014, the second electromagnetic valve 7023 releases the locking of the three-piece type ball valve 7024, the small push ball 204 pushes all the residual liquid or sediment in the main pipeline 8 into the receiving tank body under the pushing of the compressed gas, and after the pushing is finished, the small push ball 204 enters the tail end bidirectional ball receiving and delivering device 2, and the compressed gas in the main pipeline 8 is discharged through the first residual liquid tank 11 and the second residual liquid tank 15 at two ends;
Seventh, in the sixth step, the pull-out ball dispensing opening 203 may be opened to take out the small push ball 204, or the direct selection of the bidirectional automatic push button may not be opened, the small push ball 204 may automatically return to the pull-out ball dispensing opening 203 after the residual liquid or precipitate in the pipeline is processed, in the whole ball pushing process, the small ball position sensor 14 may sense the position of the small push ball 204, the path through which the small push ball 204 passes may be displayed on the touch display screen, and the push ball 2043 has two front and rear elastic small membranes 2042, so that the residual cleaning of the pipeline is rapidly realized under the pushing of the gas or liquid material.
According to the novel slurry conveying system, the two-way ball receiving and sending device 2 is arranged at the upper end of the main pipeline 8, the pull-out ball sending port 203 is opened, the small push ball 204 is placed, the small push ball 204 is sensed by the small ball position sensor 14, after receiving a ball sending start signal, the first pneumatic ball valve 701 and the second pneumatic ball valve 702 on the main pipeline 8 act, the small push ball 204 pushes all the liquid or sediment remained in the main pipeline 8 into the receiving tank body under the pushing of compressed gas, after pushing is finished, the small push ball 204 enters the tail end two-way ball receiving and sending device 2, and compressed gas in the main pipeline 8 is discharged through the first residual liquid tank 11 and the second residual liquid tank 15 at the two ends, so that the advantages of convenient and quick pipeline cleaning and no need of pipe disassembly and section-by-section cleaning are achieved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a novel thick liquids conveying system, includes automatically controlled cabinet subassembly (1), automatic thick liquids filter (3), high-efficient deironing filter (4), first thick liquids agitator tank (5), screw pump (6), go out ball subassembly (7), trunk line (8), sight glass (9), second thick liquids agitator tank (10), first surplus liquid jar (11), diaphragm type manometer (12), diaphragm type pressure sensor (13), ball position sensor (14) and second surplus liquid jar (15), automatically controlled cabinet subassembly (1) are connected with two-way receipts ball device (2) electricity through the wire, automatic thick liquids filter (3) lower extreme is connected with two-way receipts ball device (2) left end through the hose, automatic thick liquids filter (3) lateral wall is connected with high-efficient deironing filter (4) upper right end through the hose to automatic thick liquids filter (3) are located high-efficient deironing filter (4) right-hand member, high-efficient deironing filter (4) are connected with screw pump (6) through the hose, first thick liquids agitator tank (5) bottom is connected with screw pump (6) through hose and a trunk line (8) top setting up through the hose, and be embedded in top (5) top agitator tank (8) top connection top a right-hand member top, the utility model discloses a two-way ball receiving and dispatching device, including main pipe (8), diaphragm type pressure gauge (12), diaphragm type pressure sensor (13), first thick liquids agitator tank (10) are connected with first thick liquids agitator tank (10), second thick liquids agitator tank (10) are connected through hose, first surplus liquid jar (11) are connected with two-way ball receiving and dispatching device (2) lateral wall through the hose, diaphragm type pressure gauge (12) are installed in two-way ball receiving and dispatching device (2) upper end, main pipe (8) upper end middle part is provided with sight glass (9), first thick liquids agitator tank (5) one end is kept away from and is connected with second thick liquids agitator tank (10) top left front end to main pipe (8) is connected with second thick liquids agitator tank (10) top left front end, first surplus liquid jar (11) are connected with two-way ball receiving and dispatching device (2) lateral wall through the hose, diaphragm type pressure gauge (12) are installed in two-way ball receiving and dispatching device (2) upper end, diaphragm type pressure sensor (13) are provided with ball position sensor (14) on main pipe (8) upper end; the method is characterized in that: the automatic slurry filter (3) is characterized by further comprising a bidirectional ball receiving and transmitting device (2), wherein the bidirectional ball receiving and transmitting device (2) comprises a ball receiving end cover (201), a guide tetrafluoro (202), a pullable ball receiving opening (203) and a small pushing ball (204), the lower end of the automatic slurry filter (3) is connected with the inside of the pullable ball receiving opening (203) through a hose, the pullable ball receiving opening (203) is fixedly connected with the right end of the inner side of the ball receiving end cover (201), the inside of the pullable ball receiving opening (203) is provided with a guide tetrafluoro (202), the small pushing ball (204) is in sliding connection with the inner side wall of the guide tetrafluoro (202), the automatic slurry filter (3) comprises an elastic retainer ring A (301) for a shaft, a support end cover (302), a tetrafluoro pad (303), a wedge-shaped filter element (304), a filter cylinder (305), a retainer (306), an O-shaped rubber sealing ring (307) and a first supporting tube (308), the side wall of the filter cylinder (305) is connected with the right upper end of the high-efficiency iron removing filter (4) through a hose, the first supporting tube (305) is fixedly connected with the inner side of the right end of the filter cylinder (305), the filter cylinder (305) is fixedly connected with the inner side of the middle cylinder (305) through a middle cylinder (306) by welding, the middle cylinder (305) and the lower cylinder (306) is fixedly connected with the lower end, the support end cover (302) is fixedly locked with the upper end of the filter cylinder (305) through an inner hexagon bolt, a tetrafluoro pad (303) is arranged at the lower end inside the support end cover (302), the shaft is fixedly connected with the upper end inside the support end cover (302) through an elastic retainer ring A-shaped (301), the efficient iron removal filter (4) comprises a magnetic rod fixing plate (401), a first short cylinder (402), an iron removal cylinder (403), a guide plate (404), a second short cylinder (405) and a second support tube (406), the side wall of the first short cylinder (402) is connected with a screw pump (6) through a hose, the first short cylinder (402) is fixedly locked with the upper end edge of the iron removal cylinder (403) through an inner hexagon bolt, the first short cylinder (402) is fixedly connected with the middle part of the upper end of the first short cylinder (402), the second short cylinder (405) is in threaded connection with the lower end of the iron removal cylinder (403) through an inner hexagon bolt, the second short cylinder (405) is connected with the lower end of the iron removal cylinder (403) through a guide plate (405) through a second hexagon bolt, the second short cylinder (405) is connected with the lower end of the second short cylinder (405) through a guide plate (405) and the second guide plate (405) is welded with the upper end of the second short cylinder (405) through the guide plate (405), the screw pump (6) comprises a servo motor (601), a single-stage speed reducer (602), a transmission connecting shaft (603), a 50 pump base (604), a flexible shaft (605), a rotor (606), a stator (607) and a pump body (608), wherein the bottom of a first slurry stirring tank (5) is connected with a connector arranged on the left side of the upper end of the pump body (608) through a hose, the servo motor (601) is fixedly locked with the left end of the pump body (608) through an inner hexagonal bolt, the servo motor (601) is rotationally connected with a rotor arranged at the front end through a gear arranged inside the single-stage speed reducer (602), the servo motor (601) is rotationally connected with the left end of the flexible shaft (605) through the transmission connecting shaft (603), the pump body (608) is fixedly locked with the upper end of the 50 pump base (604) through an inner hexagonal bolt, the pump body (608) is fixedly connected with the left end of the stator (607), and the flexible shaft (605) is rotationally connected with the left end of the rotor (606);
Firstly, before use, firstly horizontally placing a slurry conveying system, then connecting an automatic slurry filter (3), a high-efficiency iron removal filter, a first slurry stirring tank (5), a screw pump (6), a ball discharging assembly (7) and a main pipeline (8) through a hose, and checking the tightness of the joint;
secondly, when the slurry conveying system is used, firstly, an external power supply is connected to the electric control cabinet assembly, and a power supply is provided for the slurry conveying system;
Thirdly, a control button at the upper end of the electric control cabinet assembly (1) is pressed down, a slurry conveying system is started, a servo motor (601) is electrified to work, a rotor arranged at the front end drives a planet wheel inside a single-stage speed reducer (602) to rotate so as to reduce speed, then the rotor rotates through a flexible shaft (605) of a transmission connecting shaft (603), the flexible shaft (605) drives a rotor (606) inside a stator (607) to rotate so as to convey slurry, then the slurry is conveyed into an iron removing cylinder (403) through a hose, the liquid slurry lengthens the iron removing cylinder (403) through a small gap, iron impurities in the liquid slurry are sufficiently removed in the passing process, large-flow iron removal can be realized through multiple channels, the steel sleeve and the magnetic rod can be taken out together outside a magnetic rod at the lower end of a magnetic rod fixing plate (401) in contact with the slurry, and the steel sleeve and the magnetic rod can be separated again so as to facilitate removal of the iron impurities;
Fourthly, the slurry after iron removal is conveyed into the filtering barrel (305) through a guide pipe, a motor at the upper end of the filtering barrel (305) drives a wedge-shaped filter element (304) to rotate, a rotary floating type tetrafluoro scraper is clung to the outer side of the wedge-shaped filter element (304) to filter and scrape large-particle materials and impurities, and the large-particle materials and impurities can be continuously filtered only by regularly discharging and opening a discharge valve to discharge the large-particle materials and impurities;
Fifth, fourth step, inside the slurry after filtering was transmitted to first slurry stirring tank (5) through the hose, after first slurry stirring tank (5) stirs the slurry, next transmit through trunk line (8), can observe the inside condition of trunk line (8) through sight glass (9) simultaneously.
2. A novel slurry delivery system according to claim 1, wherein: the ball outlet assembly (7) comprises a first pneumatic ball valve (701) and a second pneumatic ball valve (702), the first pneumatic ball valve (701) is arranged at the upper end of the main pipeline (8), and the second pneumatic ball valve (702) is arranged at the left side of the upper end of the main pipeline (8).
3. A novel slurry delivery system according to claim 2, wherein: the utility model discloses a ball valve, including pneumatic ball valve (701), the main line (8) is connected with ball valve body (7014) middle part including model returner (7011), executor (7012), first solenoid valve (7013) and ball valve body (7014), and main line (8) link up with ball valve body (7014) middle part, executor (7012) are installed in ball valve body (7014) upper end, ball valve body (7014) and executor (7012) front end downside fixed connection, model returner (7011) is fixed with executor (7012) upper end middle part locking through the hexagon socket head cap screw.
4. A novel slurry delivery system according to claim 2, wherein: the second pneumatic ball valve (702) comprises a feedback device (7021), a fly-motion actuator (7022), a second electromagnetic valve (7023) and a three-piece ball valve (7024), wherein the main pipeline (8) is connected with the middle of the inner side of the three-piece ball valve (7024), the main pipeline (8) is communicated with the middle of the inner side of the three-piece ball valve (7024), the fly-motion actuator (7022) is arranged at the upper end of the three-piece ball valve (7024), the fly-motion actuator (7022) is fixedly connected with the left end of the second electromagnetic valve (7023), and the feedback device (7021) is fixedly locked with the middle of the upper end of the fly-motion actuator (7022) through an inner hexagon bolt.
5. A novel slurry delivery system according to claim 1, wherein: the small pushing ball (204) comprises a small pushing head (2041), a small membrane (2042) and a pushing ball body (2043), the small membrane (2042) is slidably connected with the inner side wall of the guide tetrafluoro (202), the small membrane (2042) is arranged at the left end of the pushing ball body (2043), and the small membrane (2042) is fixedly connected with the right end of the small pushing head (2041).
6. The novel slurry delivery system of claim 5, wherein: the small membrane (2042) is provided with two pieces in total, the small membrane (2042) is symmetrically distributed on two sides of the pushing sphere (2043), and a fiber layer is arranged inside the small membrane (2042).
7. The novel slurry delivery system of claim 5, wherein: the upper end of the electric control cabinet component (1) is provided with a touch display screen and a control button.
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| CN110631761A (en) * | 2019-10-18 | 2019-12-31 | 刘运红 | Radial pressure gauge |
| CN113714226B (en) * | 2021-08-23 | 2023-11-24 | 宁德致恒智能机械有限公司 | Automatic reciprocating ball pushing system and implementation method |
| CN114101239A (en) * | 2021-11-04 | 2022-03-01 | 无锡理奇智能装备有限公司 | Bidirectional ball pushing and cleaning system |
| CN115654370B (en) * | 2022-11-11 | 2024-05-24 | 西南石油大学 | Oil transportation process and device for fully-closed oil-gas sand-water continuous mixed transportation in petroleum well site |
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Effective date of registration: 20240622 Address after: Room 204, Building 27, No. 3655 Sixian Road, Songjiang District, Shanghai, 200000 Patentee after: Sengewei Biotechnology (Shanghai) Co.,Ltd. Country or region after: China Address before: Workshop 1, 3rd floor, 556 Binhai 3rd road, Yongxing street, Longwan District, Wenzhou City, Zhejiang Province Patentee before: Qiansheng Fluid Technology Wenzhou Co.,Ltd. Country or region before: China |