CN110157884A - A kind of heat treatment heat treatment method of pallet and tin bronze wire air core inductor - Google Patents
A kind of heat treatment heat treatment method of pallet and tin bronze wire air core inductor Download PDFInfo
- Publication number
- CN110157884A CN110157884A CN201910608478.5A CN201910608478A CN110157884A CN 110157884 A CN110157884 A CN 110157884A CN 201910608478 A CN201910608478 A CN 201910608478A CN 110157884 A CN110157884 A CN 110157884A
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- CN
- China
- Prior art keywords
- heat treatment
- air core
- substrate
- core inductor
- pallet
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0025—Supports; Baskets; Containers; Covers
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The present invention relates to a kind of heat treatment pallets comprising substrate, cover board and sealing ring.Cover board is fastened on the surface of substrate, and above-mentioned sealing ring is located between the two to form seal chamber.Multiple storing grooves are evenly equipped in the sealing area of plane on substrate, air core inductor is reliably fixed for realizing.Substrate and cover board are made by highly heat-conductive material.So, during the Post isothermal treatment to air core inductor, effectively air core inductor and melting salt made from earth containing a comparatively high percentage of sodium chloride can be isolated by means of the seal chamber of pallet, prevent air core inductor to suffer erosion, to eliminate the cleaning in normative heat treatment technique, coating anti-corrosion liquid and air-dried process, and then the heat treatment efficiency of air core inductor is greatly increased, and reduce production cost.In addition, the invention also discloses a kind of heat treatment methods of tin bronze wire air core inductor for borrowing the pallet and implementing.
Description
Technical field
The present invention relates to inductance coil manufacturing technology fields, more particularly, to a kind of heat treatment pallet, in addition, further relating to
A kind of heat treatment method for the tin bronze wire air core inductor for borrowing the pallet and implementing.
Background technique
Inductance coil is the device to be worked using the principle of electromagnetic induction.As soon as when there is electric current to flow through a piece conducting wire,
Certain electromagnetic field can be generated around this root conducting wire, and the conducting wire of this electromagnetic field itself can be to being in this electromagnetic field
Induction effect occurs for the conducting wire in range.Inductance coil is widely used in electronic component manufacturing, and typically by means of
Coiling machine carries out cold coiling forming.However, the high conductivity wire rod for being used to make inductance coil is relatively thin (being less than 2mm), and
Making inductance coil itself in coiling process, there are biggish internal stress.It finds in actual use, at destressing
The inductance coil of reason is easy to happen spring back in a period of time after winding shaping, influences its dimensional accuracy, thus
Influence later period assembling process in positioning and spot weld operation, thus influence the working performance of electronic component, assembly efficiency with
And product qualified rate.
In order to solve the above-mentioned technical problem, there are some schemes in recent years to go to inductance coil after molding
Stress processing, it is relatively common have process include continous way hot wind tempering electric furnace, hot air circulation tempering electric furnace, cabinet electric furnace with
And salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace, wherein salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace has faster heating speed, and the advantage that soaking time is relatively short, therefore,
It has been more and more widely used, however, its also there is a problem that it is some more serious, for example, during heat treatment,
Melting salt made from earth containing a comparatively high percentage of sodium chloride in furnace can cause to corrode to inductance coil surface, cause subsequent handling that must increase cleaning process, antirust water logging
Bubble process and air-dried process so greatly reduce the aftertreatment technology path length of inductance coil, increase electricity
Feel the manufacturing cost of coil, thus, it would be highly desirable to technical staff solves the above problems.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of design of structure is simple, it is ensured that air core inductor is in heat treatment procedure
In always be in isolation, the heat treatment pallet for avoiding it from suffering erosion.
The invention solves another technical problem to be to provide a kind of tin bronze wire for borrowing above-mentioned pallet and executing empty
The heat treatment method of electrocardio sense.
In order to solve the above-mentioned technical problem, the present invention relates to a kind of heat treatment pallets comprising substrate, cover board and
Sealing ring.Cover board is fastened on the surface of substrate, and above-mentioned sealing ring is located between the two to form seal chamber.On substrate
Multiple storing grooves are evenly equipped in the sealing area of plane, for realizing the fixation to air core inductor.Substrate and cover board are by height
Heat Conduction Material is made.
As a further improvement of the above technical scheme, an annular is at least opened up around the periphery of substrate and/or cover board
Groove, for putting above-mentioned sealing ring, to realize being reliably fixed for its position.
Further improvement as above-mentioned technical proposal, sealing ring are graphite pressure sealing ring.
As a further improvement of the above technical scheme, cover board is removably fastened on the upper table of substrate by means of screw
Face offers multiple through-holes compatible with the screw along the periphery of cover board, correspondingly, offers in the corresponding position of substrate more
A threaded hole.
As a further improvement of the above technical scheme, herringbone wave is provided on the non-binding face of substrate and cover board
Line groove.
As a further improvement of the above technical scheme, the unilateral gap value control between fixed groove and air core inductor exists
0.2mm hereinafter, and its depth value it is consistent with the height value of air core inductor.
In addition, the invention also discloses a kind of heat treatment methods of tin bronze wire air core inductor comprising following steps:
A, the air core inductor batch after forming is placed in above-mentioned heat treatment pallet；
B, heat treatment pallet being placed in salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace and carries out ageing treatment, aging temp is controlled at 350 ± 5 DEG C,
Time controls in 5-10min；
C, after completion of prescription, heat treatment pallet is placed to cooling in 5-20 DEG C of coolant liquid, is no less than 2min cooling time；
D, each air core inductor is taken out from heat treatment pallet.
As the further improvement of above-mentioned heat treatment method, at 350 DEG C, aging time control exists for aging temp control
7min.Coolant liquid selects cooling water or cooling oil.
It is configured by using above-mentioned technical proposal, during the Post isothermal treatment to air core inductor, by means of support
Air core inductor and melting salt made from earth containing a comparatively high percentage of sodium chloride can be effectively isolated by the seal chamber of disk, prevented air core inductor and suffered erosion, to cancel
Cleaning, coating anti-corrosion liquid and air-dried process in normative heat treatment technique so greatly increase hollow electricity
The heat treatment efficiency of sense, and reduce production cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the assembly stereoscopic schematic diagram of the first embodiment of heat treatment pallet in the present invention.
Fig. 2 is the structural schematic diagram of substrate in the first embodiment of heat treatment pallet of the present invention.
Fig. 3 is the structural schematic diagram of the first embodiment cover plate of heat treatment pallet of the present invention.
Fig. 4 is the assembly stereoscopic schematic diagram of second of embodiment of heat treatment pallet in the present invention.
Fig. 5 is the structural schematic diagram of substrate in second of embodiment of heat treatment pallet of the present invention.
Fig. 6 is the bottom view of Fig. 5.
Fig. 7 is the structural schematic diagram of second of embodiment cover plate of heat treatment pallet of the present invention.
1- substrate；11- puts groove；12- annular groove；13- threaded hole；14- herringbone corrugation grooves；15- deflector hole；
2- cover board；21- through-hole；3- sealing ring.
Specific embodiment
In the description of the present invention, it is to be understood that, the orientation or positional relationship of the instructions such as term " on ", "lower" is base
In orientation or positional relationship shown in the drawings, it is merely for convenience of description of the present invention and simplification of the description, rather than indication or suggestion
Signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this
The limitation of invention.
Combined with specific embodiments below, the contents of the present invention are described in further detail, Fig. 1 is shown in the present invention
The heat treatment assembly stereoscopic schematic diagram of the first embodiment of pallet, mainly by structures such as substrate 1, cover board 2 and sealing rings 3
At, wherein cover board 2 is fastened on the surface of substrate 1, and above-mentioned sealing ring 3 is located between the two to form seal chamber.In base
Multiple storing grooves 11 are evenly equipped on plate 1 in the sealing area of plane, for realizing the fixation to air core inductor (such as institute in Fig. 2
Show).It so, can effectively will be hollow by means of the seal chamber of pallet during the Post isothermal treatment to air core inductor
Inductance is isolated with melting salt made from earth containing a comparatively high percentage of sodium chloride, the risk that air core inductor suffers erosion is avoided, to eliminate in normative heat treatment technique
Cleaning, coating anti-corrosion liquid and air-dried process, greatly increase the heat treatment efficiency of air core inductor, and reduce production
Cost.
In order to ensure the stability that air core inductor is fixed, prevents it to be heated in subsequent heat treatment technical process and plasticity occurs
Deformation needs to control the unilateral gap value between fixed groove 11 and air core inductor in 0.2mm hereinafter, and its depth value and empty
The height value of electrocardio sense is consistent.
It should be noted that in order to ensure melting the heat transfer efficiency of salt made from earth containing a comparatively high percentage of sodium chloride and pallet, above-mentioned substrate 1 and cover board 2
It chooses highly heat-conductive material to be made, such as copper and copper alloy.In addition, sealing ring 3 is also chosen by high heat resistant rubber ring, such as entirely
Fluorubber ring, instantaneous highest heatproof is up to 327 DEG C.Certainly, optimal to be selected as graphite pressure sealing ring.
For preventing sealing ring 3 from occurring position change in use, and then influence to examine in terms of the leakproofness of seal chamber
Consider, an annular groove 12 (as shown in Figure 2) can also be opened up around the periphery of substrate 1, for putting above-mentioned sealing ring 3,
To realize being reliably fixed for its position.Certainly, the particular number of above-mentioned annular groove 12 and open up position can be according to reality
Situation is selected.Certainly, it is analogous to the set-up mode of aforesaid substrate 1, can also be opened up around the periphery of cover board 2 for putting
The annular groove of above-mentioned sealing ring.It needs to point out herein, leakproofness and installation convenience, need pair in order to balance
Sealing ring 3 and the unilateral gap of 12 side wall of annular groove are controlled, and are generally advisable with 0.2-0.3mm.
Furthermore it for the ease of the progress of 2 installation process of cover board, must be removably attached with substrate 1, preferably
Scheme is as follows: cover board 2 is removably fastened on the upper surface of substrate 1 by means of screw, along the periphery of cover board 2 offer it is multiple with
The compatible through-hole 21 (as shown in Figure 3) of the screw correspondingly offers multiple threaded holes 13 in the corresponding position of substrate 1
(as shown in Figure 2).It is known that in the long-term use, threaded hole 13 is easy to be worn, so as to cause substrate 1 it is impaired,
Failure, for this purpose, can 13 region of threaded hole to substrate 1 carry out selective hardening processing, to improve the surface hardness of its thread.When
So, wear-resistant coating can also be coated in the inner wall of threaded hole 13.
In general, the thickness of substrate 1 is larger, and general control is in 25-30mm, thus the heat between pallet and melting salt made from earth containing a comparatively high percentage of sodium chloride
Exchange efficiency is lower, reduces the temperature rise speed of pallet, thereby reduces the temperature rise speed of air core inductor, is unfavorable for aging technique
Execution.Fig. 4 shows the assembly stereoscopic schematic diagram of second of embodiment of heat treatment pallet in the present invention, compared to upper
The distinctive points for stating the first embodiment are, open up deflector hole 15 (in such as Fig. 5 in the side wall of substrate 1, against storing groove 11
It is shown), so, effectively increase the heat exchanger effectiveness between melting salt made from earth containing a comparatively high percentage of sodium chloride and pallet.Specific design method is recommended as follows:
The quantity of deflector hole 15 is set as multiple, uniformly distributed along the length direction of substrate 1.
In order to improve melting salt made from earth containing a comparatively high percentage of sodium chloride and pallet heat exchanger effectiveness, reduce the heat treatment time of air core inductor, as more into
The optimization of one step can also be provided with herringbone corrugation grooves 14 (as shown in Figure 6), cover board 2 on the non-binding face of substrate 1
It is analogous to aforesaid substrate 1 and is configured (as shown in Figure 7).So, during being heat-treated, melting salt made from earth containing a comparatively high percentage of sodium chloride can
To be flowed along above-mentioned herringbone corrugation grooves 14, heat exchange distance is extended, to improve heat exchanger effectiveness.Separately
Outside, the presence of above-mentioned herringbone corrugation grooves 14 can also form certain flow-disturbing in the cavity of salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace, to increase
Heat exchanger effectiveness between strong melting salt made from earth containing a comparatively high percentage of sodium chloride.
In addition, the invention also discloses a kind of heat treatment methods of tin bronze wire air core inductor comprising following steps:
A, the air core inductor batch after forming is placed in above-mentioned heat treatment pallet；
B, heat treatment pallet being placed in salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace and carries out ageing treatment, aging temp is controlled at 350 ± 5 DEG C,
Time controls in 5-10min；
C, after completion of prescription, heat treatment pallet is placed to cooling in 5-20 DEG C of coolant liquid, is no less than 2min cooling time；
D, each air core inductor is taken out from heat treatment pallet.
The operating method of tin bronze wire air core inductor heat treatment is as follows: 1, storing air core inductor being placed on substrate is recessed
Slot；2, cover board is placed in the surface of substrate, screw is borrowed and is locked, to form sealing cavity therebetween；3, right
The leakproofness of sealing cavity is tested；4, pallet is implanted to salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace after test passes, is heat-treated.
The experimental results showed that, when aging temp is also controlled at 350 DEG C, aging time is controlled in 7min space-time by long-term
Heart inductance coil has the smallest elastic recovery amount, it is ensured that the progress and real work performance of its subsequent assembling process.
Finally, it should be noted that above-mentioned coolant liquid, which can be selected, to be obtained aspect, utilizes lower-cost cooling water.Certainly,
It can also be required, be chosen using cooling oil as cooling medium according to actual process.Cooling oil is compared to cooling water, air core inductor line
Circle has more smooth temperature drop curve, so that it be made to obtain preferably thermal effectiveness.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (8)
1. a kind of heat treatment pallet, which is characterized in that including substrate, cover board and sealing ring；The cover board is fastened on described
The surface of substrate, and the sealing ring is located between the two to form seal chamber；The seal area of plane on the substrate
Multiple storing grooves are evenly equipped in domain, for realizing the fixation to air core inductor；The substrate and the cover board are by high thermal conductivity
Material is made.
2. heat treatment pallet according to claim 1, which is characterized in that around the substrate and/or the cover board
Periphery at least opens up an annular groove, for putting the sealing ring.
3. heat treatment pallet according to claim 2, which is characterized in that the sealing ring is graphite pressure sealing ring.
4. heat treatment pallet according to claim 1, which is characterized in that the cover board is removably buckled by means of screw
Together in the upper surface of the substrate, multiple through-holes compatible with the screw are offered along the periphery of the cover board, correspondingly,
Multiple threaded holes are offered in the corresponding position of the substrate.
5. heat treatment pallet according to claim 1, which is characterized in that in the non-patch of the substrate and the cover board
Herringbone corrugation grooves are provided on conjunction face.
6. it is according to any one of claims 1-5 heat treatment use pallet, which is characterized in that the fixed groove with it is hollow
Unilateral gap value between inductance control in 0.2mm hereinafter, and its depth value it is consistent with the height value of air core inductor.
7. a kind of heat treatment method of tin bronze wire air core inductor, comprising the following steps:
A, the air core inductor batch after forming is placed in above-mentioned heat treatment pallet；
B, heat treatment pallet is placed in salt made from earth containing a comparatively high percentage of sodium chloride tempering furnace and carries out ageing treatment, aging temp control is at 350 ± 5 DEG C, the time
Control is in 5-10min；
C, after completion of prescription, heat treatment pallet is placed to cooling in 5-20 DEG C of coolant liquid, is no less than 2min cooling time；
D, each air core inductor is taken out from heat treatment pallet.
8. the heat treatment method of tin bronze wire air core inductor according to claim 7, which is characterized in that aging temp control
At 350 DEG C, aging time is controlled in 7min；Coolant liquid selects cooling water or cooling oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910608478.5A CN110157884B (en) | 2019-07-08 | 2019-07-08 | Heat treatment method of tin bronze wire hollow inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910608478.5A CN110157884B (en) | 2019-07-08 | 2019-07-08 | Heat treatment method of tin bronze wire hollow inductor |
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| Publication Number | Publication Date |
|---|---|
| CN110157884A true CN110157884A (en) | 2019-08-23 |
| CN110157884B CN110157884B (en) | 2021-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910608478.5A Active CN110157884B (en) | 2019-07-08 | 2019-07-08 | Heat treatment method of tin bronze wire hollow inductor |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202688377U (en) * | 2012-07-12 | 2013-01-23 | 唐山西境环保科技有限公司 | Device for recycling salt by using quenching afterheat |
| CN203976882U (en) * | 2014-07-30 | 2014-12-03 | 武汉钢铁(集团)公司 | In heat treatment furnace, carry the high-performance drop-bottom of coil of strip |
| CN104674054A (en) * | 2015-03-12 | 2015-06-03 | 天津理工大学 | High-strength copper-titanium alloy and preparation method thereof |
| EP2891860A1 (en) * | 2014-01-07 | 2015-07-08 | Can-Eng Partners Limited | Mobile removable hearth for furnace and transporter |
| CN205856528U (en) * | 2016-08-16 | 2017-01-04 | 哈尔滨汽轮机厂有限责任公司 | A kind of vacuum heat treatment furnace workpiece Anti-tarnishing frock |
| CN208328072U (en) * | 2018-05-02 | 2019-01-04 | 庆铃汽车（集团）有限公司 | It is heat-treated heat resistant article material frame |
-
2019
- 2019-07-08 CN CN201910608478.5A patent/CN110157884B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202688377U (en) * | 2012-07-12 | 2013-01-23 | 唐山西境环保科技有限公司 | Device for recycling salt by using quenching afterheat |
| EP2891860A1 (en) * | 2014-01-07 | 2015-07-08 | Can-Eng Partners Limited | Mobile removable hearth for furnace and transporter |
| CN203976882U (en) * | 2014-07-30 | 2014-12-03 | 武汉钢铁(集团)公司 | In heat treatment furnace, carry the high-performance drop-bottom of coil of strip |
| CN104674054A (en) * | 2015-03-12 | 2015-06-03 | 天津理工大学 | High-strength copper-titanium alloy and preparation method thereof |
| CN205856528U (en) * | 2016-08-16 | 2017-01-04 | 哈尔滨汽轮机厂有限责任公司 | A kind of vacuum heat treatment furnace workpiece Anti-tarnishing frock |
| CN208328072U (en) * | 2018-05-02 | 2019-01-04 | 庆铃汽车（集团）有限公司 | It is heat-treated heat resistant article material frame |
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| Publication number | Publication date |
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| CN110157884B (en) | 2021-06-15 |
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