CN110156412A - A kind of perforation backboard and preparation method thereof - Google Patents

A kind of perforation backboard and preparation method thereof Download PDF

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Publication number
CN110156412A
CN110156412A CN201910487004.XA CN201910487004A CN110156412A CN 110156412 A CN110156412 A CN 110156412A CN 201910487004 A CN201910487004 A CN 201910487004A CN 110156412 A CN110156412 A CN 110156412A
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China
Prior art keywords
pressure
minutes
perforation
slab
preparation
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CN201910487004.XA
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Chinese (zh)
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CN110156412B (en
Inventor
路敦勇
张传印
王明智
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Shandong Lutai Building Industrialization Material Co ltd
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Shandong Shandong Safe Building Materials Science And Technology Group Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses a kind of perforation backboards and preparation method thereof, belong to cement plate preparation technical field.Above-mentioned perforation backboard is prepared by following raw material: silica flour 1-5 parts by weight;Flyash 3-10 parts by weight;Cellulose fibre 5-10 parts by weight;Superhigh intensity PVA fiber 1-5 parts by weight;Alkali-resistant glass fibre 1-5 parts by weight;Sulphate aluminium cement 5-10 parts by weight.The perforation aperture of backboard prepared by the present invention, spacing are reasonable, in the case where not increasing binder (structure glue or adhesive mortar), because the presence in hole can make adhesive strength have the amplification of 20-30%.

Description

A kind of perforation backboard and preparation method thereof
Technical field
The present invention relates to cement plate preparation technical field, a kind of perforation backboard and preparation method thereof is particularly related to.
Background technique
There are mainly two types of the fiber cement boards for being used for rock wool heat-preservation decorative integrated plate liner plate on the market at present, and one is nothings to wear Hole general fibre cement plate, one is perforation fiber cement boards, are limited to the mounting means of heat insulation decoration integrated plate, general fibre water Mud backing surface is smooth, is limited to construction personnel's level, once the floating ash cleaning in surface is not clean or adhesive mortar smearing is uneven It is even, easily cause adhesion strength insufficient, obscission easily occur, perforation fibre cement backboard product then occurs and (use for reference sound-absorbing Plate), adhesive strength is increased to a certain extent, solves the problems, such as adhesive strength deficiency.
For control cost and integrated board self weight, liner plate generally selects 4mm fiber cement board, but thickness is too thin will lead to fiber Cement plate strength reduction, easy fracture.The distribution in hole also will affect the intensity and adhesion strength of liner plate, only improvement formula for raw stock And production technology, enhance the intensity of ultra thin plate, optimize percent opening, maximizes the two function, before not reducing liner plate intensity It puts, improves adhesive strength.
Summary of the invention
To solve deficiency in the prior art, the present invention provides a kind of perforation backboard and preparation method thereof, and the present invention passes through Specific formula and processing technology obtains the perforation backboard with preferable intensity and adhesion strength.
In order to solve the above technical problems, present invention offer technical solution is as follows:
On the one hand, the present invention provides a kind of perforation backboard, is prepared by following raw material:
Preferably, above-mentioned perforation backboard is prepared by following raw material:
Preferably, above-mentioned perforation backboard is prepared by following raw material:
On the other hand, the present invention also provides a kind of preparation methods of above-mentioned perforation backboard, comprising:
Step 1: slurrying
Raw material are put into refiner by match ratio and are added water and stirred uniformly, slurry is formed;
Step 2: molding
Uniformly mixed slurry is squeezed into pulp storage tank, then slurry is evenly distributed on woollen blanket, guarantees woollen blanket operation speed Degree is consistent, copies and takes into wet mat in homogeneous thickness, and wet base surface guarantees smooth free from admixture;
Step 3: stacking
First the side in length and breadth of wet mat is cut neatly, then the wet mat after cutting is neatly overlayed on backing plate, Ma Chengduo Heap;
Step 4: pressurization
Using progressive slow row's condensation technique, pressure is applied to stacking using press, is suppressed 20 minutes, by what is be stacked together Material base is pressed into slab;
Step 5: preliminary maintenance
The slab of compression moulding is stood 10 hours or more;
Step 6: demoulding
First the slab after preliminary maintenance is demoulded with vacuum chuck, then by slab by 20 one group be deposited into maintenance with holes every On plate;
Step 7: steam-cured
Steam press maintenance technology when long using low pressure, the slab after demoulding is put into still kettle and is conserved to slab, is supported Shield process is divided into three phases, is successively increasing temperature and pressure, constant temperature and pressure and decrease temperature and pressure;
Step 8: perforation
Using dedicated perforating apparatus, punching.
Further, in the step 1, the mass percent of slurry is 15-25%.
Further, in the step 4, applying press process is to apply pressure within 4 minutes to rise to 1000Kg by 0, is protected Hold 2 minutes, then apply pressure within 2 minutes and 2000Kg is risen to by 1000Kg, then keep 2 minutes, then 2 minutes it Interior application pressure rises to 3000Kg by 2000Kg, then keeps 6 minutes, then pressure by 3000Kg is down to 0 within 2 minutes.
Further, in the step 7, pressure rises to 0.8MPa by standard atmospheric pressure during increasing temperature and pressure, the rank Section the time be 3 hours, the pressure during constant temperature and pressure is 0.8MPa, and the time is 7 hours, the pressure during decrease temperature and pressure by 0.8MPa is down to standard atmospheric pressure, and the time is 2 hours.
Further, in the step 8, punching rate 1.5-3%;Aperture is 6-8mm, pitch of holes 40-60mm.
Compared with prior art, the invention has the following advantages:
1, perforation backboard is suppressed through press high-pressure, and intensity is high, and production and installation process are not in phenomenon of rupture;
2, punching rate 1.5-3% does not influence backboard and rock wool heat-preservation material adhesion strength, while it is convex not have local rock wool Artificial situation;
3, the intensity highest for the backboard that specifically formula and processing step obtain improves 37% or more.
Detailed description of the invention
Fig. 1 is the perforation backboard schematic diagram of the embodiment of the present invention 1;
Fig. 2 is time and the pressure curve of the pressure process of the step 4 of the embodiment of the present invention 1;
Fig. 3 is time and the pressure curve of the steam-cured process of the step 7 of the embodiment of the present invention 1.
Specific embodiment
To keep the technical problem to be solved in the present invention, technical solution and advantage clearer, specific embodiment will be used below It is described in detail, but the present invention is limited to absolutely not these examples.The following is only the preferred embodiment of the present invention, is only used to Explain the present invention, it cannot be construed as a limitation to the scope of the present invention.It should be pointed out that all of the invention Any modifications, equivalent replacements, and improvements etc. done within spirit and principle, should all be included in the protection scope of the present invention. Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Except specified otherwise, component used in the present invention is commercial product.
The present invention provides a kind of perforation backboard and preparation method thereof, and specific embodiment is as follows.
Embodiment 1
A kind of perforation backboard, is prepared by following raw material:
The preparation method of above-mentioned perforation backboard, comprising:
Step 1: slurrying
Raw material are put into refiner by match ratio and are added water and stirred uniformly, slurry is formed, the mass percent of slurry is 25%;
Step 2: molding
Uniformly mixed slurry is squeezed into pulp storage tank, then slurry is evenly distributed on woollen blanket, guarantees woollen blanket operation speed Degree is consistent, copies and takes into wet mat in homogeneous thickness, and wet base surface guarantees smooth free from admixture;
Step 3: stacking
First the side in length and breadth of wet mat is cut neatly, then the wet mat after cutting is neatly overlayed on backing plate, Ma Chengduo Heap;
Step 4: pressurization
Using progressive slow row's condensation technique, pressure is applied to stacking using press, is suppressed 20 minutes, by what is be stacked together Material base is pressed into slab;Applying press process is to apply pressure within 4 minutes to rise to 1000Kg by 0, is kept for 2 minutes, then at 2 points Apply pressure within clock and 2000Kg risen to by 1000Kg, then keep 2 minutes, then apply within 2 minutes pressure by 2000Kg rises to 3000Kg, then keeps 6 minutes, and then pressure by 3000Kg is down to 0 within 2 minutes, sees Fig. 2;
Step 5: preliminary maintenance
The slab of compression moulding is stood 10 hours;
Step 6: demoulding
First the slab after preliminary maintenance is demoulded with vacuum chuck, then by slab by 20 one group be deposited into maintenance with holes every On plate;
Step 7: steam-cured
Steam press maintenance technology when long using low pressure, the slab after demoulding is put into still kettle and is conserved to slab, is supported Shield process is divided into three phases, is successively increasing temperature and pressure, constant temperature and pressure and decrease temperature and pressure;Pressure is by marking during increasing temperature and pressure Quasi- atmospheric pressure rises to 0.8MPa, which is 3 hours, and the pressure during constant temperature and pressure is 0.8MPa, and the time is 7 small When, the pressure during decrease temperature and pressure is down to standard atmospheric pressure by 0.8MPa, and the time is 2 hours, sees Fig. 3;
Step 8: perforation
Using dedicated perforating apparatus, punching, punching rate 1.76%;Aperture is 6mm, and pitch of holes 40mm is shown in Fig. 1.
Embodiment 2
A kind of perforation backboard, is prepared by following raw material:
The preparation method of above-mentioned perforation backboard, comprising:
Step 1: slurrying, the mass percent of slurry are 20%;
Step 2-7 is same as Example 1;
Step 8: perforation
Using dedicated perforating apparatus, punching, punching rate 0.785%;Aperture is 6mm, pitch of holes 60mm.
Embodiment 3
A kind of perforation backboard, is prepared by following raw material:
The preparation method of above-mentioned perforation backboard, comprising:
Step 1: slurrying, the mass percent of slurry are 25%;
Step 2-7 is same as Example 1;
Step 8: perforation
Using dedicated perforating apparatus, punching, punching rate 1.54%;Aperture is 7mm, pitch of holes 50mm.
Embodiment 4
A kind of perforation backboard, is prepared by following raw material:
The preparation method of above-mentioned perforation backboard, comprising:
Step 1: slurrying, the mass percent of slurry are 18%;
Step 2-7 is same as Example 1;
Step 8: perforation
Using dedicated perforating apparatus, punching, punching rate 2%;Aperture is 8mm, pitch of holes 40mm.
Embodiment 5
A kind of perforation backboard, is prepared by following raw material:
The preparation method of above-mentioned perforation backboard, comprising:
Step 1: slurrying, the mass percent of slurry are 20%;
Step 2-7 is same as Example 1;
Step 8: perforation
Using dedicated perforating apparatus, punching, punching rate 3.14%;Aperture is 8mm, pitch of holes 40mm.
To further illustrate that the beneficial effect of perforation backboard of the invention is only constructed by taking embodiment 5 as an example because length is limited Comparative example is as follows.
Comparative example 1
In this comparative example, the punching rate of plate is 4.9%;Aperture is 10mm, pitch of holes 40mm, remaining condition and embodiment 5 is identical.
Comparative example 2
The pressure process of step 4 is changed to be forced into 3000Kg in 12 minutes, is then kept for 6 minutes, then at 2 minutes Within pressure by 3000Kg be down to 0, remaining condition is same as Example 5.
Comparative example 3
It is changed to the pressure process of step 4 to apply pressure within 2 minutes and rises to 1000Kg by 0, kept for 2 minutes, then 2 Apply pressure within minute and 2000Kg risen to by 1000Kg, then keep 2 minutes, then apply within 2 minutes pressure by 2000Kg rises to 3000Kg, then keeps 6 minutes, then pressure by 3000Kg is down to 0 within 4 minutes, remaining condition and reality It is identical to apply example 5.
Comparative example 4
It is changed to the pressure process of step 4 to apply pressure within 4 minutes and rises to 1000Kg by 0, kept for 1 minute, then 2 Apply pressure within minute and 2000Kg risen to by 1000Kg, then keep 1 minute, then apply within 2 minutes pressure by 2000Kg rises to 3000Kg, then keeps 6 minutes, then pressure by 3000Kg is down to 0 within 4 minutes, remaining condition and reality It is identical to apply example 5.
Comparative example 5
The steam-cured process of step 7 is changed to: boost in pressure is 0.8MPa, constant temperature and pressure mistake by moment during increasing temperature and pressure Pressure in journey is 0.8MPa, and the time is 7 hours, and the pressure during decrease temperature and pressure is down to standard atmospheric pressure by 0.8MPa, when Between be 2 hours, remaining condition is same as Example 5.
Comparative example 6
The steam-cured process of step 7 is changed to: increasing temperature and pressure rises to 0.8MPa by standard atmospheric pressure, which is 3 hours, Pressure during constant temperature and pressure is 0.8MPa, and the time is 7 hours, and the pressure during decrease temperature and pressure is down to by 0.8MPa moment Standard atmospheric pressure, remaining condition are same as Example 5.
Above-described embodiment 1-5 and comparative example 1-6 perforation backboard prepared is tested for the property, test is according to " fiber water Mud product test method " GB/T7019-2014, " building mortar basic performance tests method standard " JGJ/T70-2009, test It the results are shown in Table 1.
Table 1
Serial number Aperture mm Pitch of holes mm Punching rate % Adhesion strength MPa Intensity MPa
Embodiment 1 6 40 1.76 0.96 17.25
Embodiment 2 6 60 0.785 0.89 17.65
Embodiment 3 7 50 1.54 0.95 18.32
Embodiment 4 8 50 2 1.03 17.87
Embodiment 5 8 40 3.14 0.99 18.2
Comparative example 1 10 40 4.9 0.83 16.68
Comparative example 2 8 40 3.14 0.99 15.57
Comparative example 3 8 40 3.14 0.99 15.53
Comparative example 4 8 40 3.14 0.99 14.96
Comparative example 5 8 40 3.14 0.99 13.24
Comparative example 6 8 40 3.14 0.99 14.54
As shown in Table 1, steam pressure is supported when the application is by being specifically formulated, then being aided with progressive slow row's condensation technique and long low pressure Shield technology, obtaining punching rate is 1.5~3% perforation backboards, and compared with comparative example, perforation backboard of the invention is not reducing liner plate On the basis of adhesion strength, intensity improves 9.1%-37.5%.
It is the preferred embodiment of the present invention above, it is noted that for those skilled in the art, Without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications also should be regarded as this The protection scope of invention.

Claims (8)

1. a kind of perforation backboard, which is characterized in that be prepared by following raw material:
2. perforation backboard according to claim 1, which is characterized in that be prepared by following raw material:
3. perforation backboard according to claim 2, which is characterized in that be prepared by following raw material:
4. the preparation method of any perforation backboard of claim 1-3 characterized by comprising
Step 1: slurrying
Raw material are put into according to the ratio in refiner and are added water and stirred uniformly, slurry is formed;
Step 2: molding
Uniformly mixed slurry is squeezed into pulp storage tank, then slurry is evenly distributed on woollen blanket, guarantees the woollen blanket speed of service one It causes, copies and take into wet mat in homogeneous thickness, wet base surface guarantees smooth free from admixture;
Step 3: stacking
First the side in length and breadth of wet mat is cut neatly, then the wet mat after cutting is neatly overlayed on backing plate, code is at pile heap;
Step 4: pressurization
Using progressive slow row's condensation technique, pressure is applied to stacking using press, is suppressed 20 minutes, the material base that will be stacked together It is pressed into slab;
Step 5: preliminary maintenance
The slab of compression moulding is stood 10 hours or more;
Step 6: demoulding
The slab after preliminary maintenance is demoulded with vacuum chuck first, then slab is deposited into maintenance partition with holes by 20 one group On;
Step 7: steam-cured
Steam press maintenance technology when long using low pressure, the slab after demoulding is put into still kettle and is conserved to slab, was conserved Journey is divided into three phases, is successively increasing temperature and pressure, constant temperature and pressure and decrease temperature and pressure;
Step 8: perforation
Using dedicated perforating apparatus, punching.
5. the preparation method of perforation backboard according to claim 4, which is characterized in that in the step 1, the quality of slurry Percentage is 15-25%.
6. the preparation method of perforation backboard according to claim 4, which is characterized in that in the step 4, apply pressure mistake Journey is to apply pressure within 4 minutes to rise to 1000Kg by 0, is kept for 2 minutes, then applies pressure within 2 minutes by 1000Kg 2000Kg is risen to, is then kept 2 minutes, is then applied pressure within 2 minutes and 3000Kg is risen to by 2000Kg, then keep 6 Minute, then pressure by 3000Kg is down to 0 within 2 minutes.
7. the preparation method of perforation backboard according to claim 4, which is characterized in that in the step 7, increasing temperature and pressure Pressure rises to 0.8MPa by standard atmospheric pressure in the process, which is 3 hours, and the pressure during constant temperature and pressure is 0.8MPa, time are 7 hours, and the pressure during decrease temperature and pressure is down to standard atmospheric pressure by 0.8MPa, and the time is 2 hours.
8. the preparation method of perforation backboard according to claim 4, which is characterized in that in the step 8, punching rate is 1.5-3%;Aperture is 6-8mm, pitch of holes 40-60mm.
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Publication number Priority date Publication date Assignee Title
CN113149581A (en) * 2021-05-12 2021-07-23 山东鲁泰建材科技集团有限公司 Concrete companion plate and preparation process thereof
CN113149581B (en) * 2021-05-12 2022-04-15 山东鲁泰建材科技集团有限公司 Concrete companion plate and preparation process thereof

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Patentee before: Shandong Lutai Building Materials Technology Group Co.,Ltd.