Summary of the invention
Based on this, it is necessary to which the low and vulnerable problem for the service life of charging module provides a kind of extension charging module
The method in service life.
A method of extending the charging module service life, the charging module includes fan, which comprises
Obtain the environment temperature and output power of the charging module;
The remaining life of the charging module is predicted according to the environment temperature and the output power;
When the remaining life is greater than or equal to lifetime threshold, the first revolving speed strategy of the fan execution, described first
Revolving speed strategy is that the revolving speed of the fan is arranged is the first revolving speed, first revolving speed and the environment temperature and the output work
Rate is in mapping relations;
When the remaining life is lower than lifetime threshold, the fan executes the second revolving speed strategy, the second revolving speed plan
The revolving speed of the fan is slightly promoted on the basis of first revolving speed.
It is described in one of the embodiments, that the charging module is predicted according to the environment temperature and the output power
Remaining life, comprising:
When the environment temperature is higher than preset temperature, the first duration is recorded, first duration is for identifying the ring
Border temperature is higher than the duration of the preset temperature;
When the output power is higher than predetermined power, the second duration is recorded, second duration is described defeated for identifying
Power is higher than the duration of the predetermined power out;
According to the remaining life of charging module described in first duration and second duration prediction.
It is described in one of the embodiments, that the charging is predicted according to first duration and second duration in real time
The remaining life of module, comprising:
According to first duration, the first remaining life of the charging module is predicted in real time;
According to second duration, the second remaining life of the charging module is predicted in real time;
The remaining life is obtained according to life prediction function, the life prediction function is for characterizing the remaining life
With first remaining life and the second remaining life corresponding relationship.
In one of the embodiments, before the remaining life according to the acquisition of life prediction function, the method
Further include: acquisition multiple groups lifetime data, lifetime data described in every group include: first remaining life, the first remaining longevity
Life and corresponding remaining life;The lifetime data according to multiple groups is fitted the life prediction function.
The remaining life that the second duration predicts the charging module in real time is stated in one of the embodiments, comprising:
According to first duration, the first remaining life of the charging module is predicted in real time;
According to second duration, the second remaining life of the charging module is predicted in real time;
Taking the smaller value of first remaining life and second remaining life is the remaining life.
The charging module further includes digital signal processing unit in one of the embodiments, which comprises benefit
First duration and second duration are obtained with the digital signal processing unit.
In one of the embodiments, the method also includes: when the environment temperature be less than or equal to the default temperature
When spending, controls the fan and continue to execute the first revolving speed strategy.
In one of the embodiments, the method also includes: when the output power be less than or equal to the default function
When rate, controls the fan and continue to execute the first revolving speed strategy.
The fan includes the first fan and the second fan in one of the embodiments, the method also includes: work as institute
When stating environment temperature less than or equal to the preset temperature, controls first fan and continue to execute the first revolving speed strategy;
When the output power is less than or equal to the predetermined power, controls second fan and continue to execute the first revolving speed plan
Slightly.
In one of the embodiments, the method also includes: when the remaining life be lower than lifetime threshold when, generate the longevity
Order pre-warning signal.
The method in above-mentioned extension charging module service life, by the environment temperature and output power that obtain the charging module;
And the remaining life of the charging module is predicted according to the environment temperature and the output power;When the remaining life is higher than
Or when being equal to lifetime threshold, the fan executes the first revolving speed strategy, and the first revolving speed strategy is turning for the setting fan
Speed is the first revolving speed, first revolving speed and the environment temperature and the output power is in mapping relations;When the remaining longevity
When life is lower than lifetime threshold, the fan executes the second revolving speed strategy, and the second revolving speed strategy is in first revolving speed
On the basis of promote the revolving speed of the fan.This method predicts the remaining life of charging module according to environment temperature and output power,
When remaining life be lower than remaining life, switch the revolving speed strategy of fan to improve revolving speed, to reduce the electricity inside charging module
The environment temperature of capacitor, optocoupler is solved, and then extends the service life of charging module.
Specific embodiment
The application in order to facilitate understanding, in order to make the above objects, features, and advantages of the present application more apparent, under
Face is described in detail in conjunction with specific embodiment of the attached drawing to the application.It is explained in the following description many details
In order to fully understand the application, the better embodiment of the application is given in attached drawing.But the application can be with many not
With form realize, however it is not limited to embodiments described herein.On the contrary, the purpose of providing these embodiments is that making
Disclosure of this application is understood more thorough and comprehensive.The application can be to be much different from other way described herein
Implement, those skilled in the art can do similar improvement without prejudice to the application intension, therefore the application not by
The limitation of following public specific embodiment.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.
It should be noted that it can be directly to separately when an element is considered as " connection " another element
One element may be simultaneously present centering elements.
Unless otherwise defined, all technical and scientific terms used herein and the technical field for belonging to the application
The normally understood meaning of technical staff is identical.Term used herein is intended merely to the mesh of description specific embodiment
, it is not intended that in limitation the application.Term as used herein "and/or" includes one or more relevant listed items
Any and all combinations.
The embodiment of the present application provides a kind of method for extending the charging module service life, and charging module includes fan, such as Fig. 1 institute
Show, method includes:
Step 102, the environment temperature and output power for obtaining charging module;
Wherein, environment temperature can be the temperature that charging module internal temperature sensor acquires in real time, be also possible to charge
The temperature of Modular surface or the temperature on the coupled capacitor surface inside charging module, herein with no restriction.Output power refers to
Be power that charging module exports external equipment.
Specifically, it can use temperature sensor acquisition environment temperature, utilize ammeter, voltmeter or power meter measures
Output power.
Step 104, the remaining life that charging module is predicted according to environment temperature and output power;
Wherein, there are mapping relations between environment temperature and the remaining life of output power and charging module, when environment temperature
Degree is higher, and output power power is bigger, and the remaining life of charging module is shorter.
Specifically, by many experiments, multiple groups real data is acquired, every group of data include three elements: environment temperature, defeated
Power and remaining life out.Function Fitting is carried out for three elements, to obtain environment temperature and output power and charging mould
Mapping relations between the remaining life of block.When known environment temperature and output power, the function of fitting is substituted into, can predict and fill
The service life of electric module.Further, it is also possible to the form that multiple groups real data is tabulating, environment temperature, output power and residue
Service life, three are mapped, and when known environment temperature and output power, by enquiry form, obtain corresponding remaining life.
Step 106, when remaining life is higher than lifetime threshold, fan executes the first revolving speed strategy, and the first revolving speed strategy is
The revolving speed that fan is arranged is the first revolving speed, the first revolving speed and environment temperature and output power is in mapping relations;
Wherein, lifetime threshold refers to the comparative lifetime parameter according to the projected life setting of charging module when factory, example
Such as, which can be the 10% of projected life, and 15%, 20%, 25%, 30%, 35%, it is above-mentioned to enumerate ratio only
For illustrating there is a possibility that for lifetime threshold, the actual set of lifetime threshold is not restricted, lifetime threshold can be by engineering
Teacher is according to actual demand, sets itself.First revolving speed strategy refers to setting the revolving speed of fan as the first revolving speed, wherein the
One revolving speed not instead of fixed value executes the first revolving speed according to current environment temperature and output power into adaptive adjustment
There are mapping relations for the revolving speed of strategy, environment temperature and output power and fan.
Specifically, when remaining life is equal to or higher than lifetime threshold, then it represents that lasting a long time for current charging module does not reach
To the state of service life early warning.It controls fan and executes the first revolving speed strategy, for example, environment temperature T1, output power W1,
Corresponding the first revolving speed of fan value N r/min;When environment temperature or output power increase, corresponding rotation speed of the fan becomes faster,
When environment temperature and output power reduces, and corresponding rotation speed of the fan is slack-off, and when environment temperature and output power is one of increases,
Another reduce, then corresponding rotation speed of the fan according to the revolving speed of environment temperature and output power and fan there are mapping relations into
Row calculates.
Step 108, when remaining life is lower than lifetime threshold, fan executes the second revolving speed strategy, and the second revolving speed strategy is
The revolving speed of fan is promoted on the basis of the first revolving speed.
Wherein, the second revolving speed strategy refers to for the revolving speed of fan being adjusted on the basis of the first revolving speed, after adjustment
Rotation speed of the fan be to increase preset ratio on the basis of the first revolving speed.For example, under the second revolving speed strategy, environment temperature
Degree is T1, and output power W1, corresponding rotation speed of the fan value N r/min, then under the second revolving speed strategy, environment temperature is
T1, output power W1, corresponding rotation speed of the fan value N (1+ percentage) r/min, which can be arbitrary value, such as
10%, 20%, 30%, 50%, 80%, 100% or 200%.
Specifically, when the remaining life of prediction is lower than lifetime threshold, then it represents that the service life of charging module has reached early warning
State, corresponding control fan executes the second revolving speed strategy, i.e., extends the longevity of charging module by improving the revolving speed of fan
Life.Since the service life of fan depends on the bearing of fan, and the bearing life of fan is theoretically far longer than coupling inductance and light
The service life of coupling, then the terminal life of charging module depends on the service life of coupling inductance and optocoupler.It is lower than in the remaining life of prediction
Lifetime threshold extends the service life of coupling inductance and optocoupler in the form of sacrificing fan life, and then realizes to charging module
Service life is extended.
In one of the embodiments, according to the remaining life of environment temperature and output power prediction charging module, comprising:
Step 202, when environment temperature be higher than preset temperature when, record the first duration, the first duration be used for marking environment temperature
Degree is higher than the duration of preset temperature;
Wherein, preset temperature is the threshold value set according to environment temperature, be can be any one in 30 DEG C -150 DEG C
A value, such as 35 DEG C, 40 DEG C, 50 DEG C, 70 DEG C, 100 DEG C or 120 DEG C, above-mentioned value is only used for for example, herein with no restriction.The
One duration refers to charging module from operational process, environment temperature is higher than the cumulative time of preset temperature, for the first time after enabling
Charging module operation, the time that environment temperature is higher than preset temperature is t1, second of charging module operation, environment temperature is higher than pre-
If the time of temperature is t2..., the operation of n-th charging module, the time that environment temperature is higher than preset temperature is tn, the first duration
Refer to the cumulative time during charging module is run multiple times, a length of t when first in this example1+t2+...+tn, need to illustrate
It is that upper example is only used for for example, not limiting the numerical value of the first duration.
Specifically, in charging module during each run, when environment temperature is higher than preset temperature, then start meter
When, by the environment temperature of this time be more than the time of preset temperature and environment temperature in all operational process before this is more than preset temperature
Time is cumulative, to calculate the first duration.
Step 204, when output power is higher than predetermined power, record the second duration, the second duration is for identifying output work
Rate is higher than the duration of predetermined power;
Wherein, predetermined power is the threshold value set according to output power, for example, predetermined power 1000W, in advance
If power can be any one value in the 80%-300% of rated power, such as 110%, 120%, 150% or 200%, on
Value is stated to be only used for for example, herein with no restriction.Second duration refers to that charging module in operational process, is exported from after enabling
Power is higher than the cumulative time of predetermined power.
Specifically, in charging module during each run, once output power is higher than predetermined power, then start meter
When, output power in the secondary operational process is higher than predetermined power and is higher than default function with output power in all runing times before this
The rate time is cumulative, to calculate the second duration.
Step 206, according to the remaining life of the first duration and the second duration prediction charging module.
Specifically, the time of the first duration mark charging module overtemperature work, the second duration identify charging module overpower
The time of load operation, the first duration and the second duration reflection charging module are under the action of overtemperature overpower in charging module
The extent of deterioration of the elements such as coupled capacitor, optocoupler.Multiple groups experimental data can be acquired by many experiments, every group of data include:
Three first duration, the second duration and corresponding remaining life elements.By the tabulating form of multiple groups real data, with first
Duration, the second duration and corresponding remaining life, three are mapped, when known first duration and the second duration, by looking into
Table is ask, corresponding remaining life is obtained.
Predict the remaining life of charging module in real time according to the first duration and the second duration in one of the embodiments,
Include:
Step 302, according to the first duration, predict the first remaining life of charging module in real time;
Specifically, by repeated tests, when recording a length of different numerical value when first, the charging module corresponding remaining longevity
Life.And it is directed to each numerical value of the first duration, the parameter of multiple groups remaining life is obtained, multiple groups remaining life parameter is divided
Analysis, the first duration, which can be, takes mean value, intermediate value or minimum value, using the value as corresponding after the first duration of charging module overheating operation
The first remaining life.
Step 304, according to the second duration, predict the second remaining life of charging module in real time;
Specifically, by repeated tests, when recording a length of different numerical value when second, the charging module corresponding remaining longevity
Life.And a length of each numerical value when being directed to second, obtain the parameter that multiple groups correspond to remaining life, to multiple groups remaining life parameter into
Row analysis, takes mean value, intermediate value or minimum value as right after the second duration of charging module overheating operation multiple groups remaining life parameter
The second remaining life answered.
Step 306 obtains remaining life according to life prediction function, and life prediction function is for characterizing remaining life and the
One remaining life and the second remaining life corresponding relationship.
Specifically, there are mapping relations with remaining life for the first remaining life and the second remaining life, but work as environment temperature
When degree and output power are different numerical value, the first remaining life and the second remaining life account for the weighted of remaining life.It establishes
Remaining life and the first remaining life and the second predicting residual useful life functional relation, the first remaining life and the second remaining life are
Independent variable, remaining life are dependent variable.When the value of known first remaining life and the second remaining life, life prediction letter is substituted into
Number, available corresponding remaining life.
Before obtaining remaining life according to life prediction function in one of the embodiments, method further include:
Step 402, acquisition multiple groups lifetime data, every group of lifetime data include: the first remaining life, the first remaining life and
Corresponding remaining life;
Step 404 is fitted life prediction function according to multiple groups lifetime data.
Specifically, by many experiments, multiple groups real data is acquired, every group of data include three elements: the first remaining longevity
Life, the first remaining life and corresponding remaining life.Function Fitting is carried out for three elements, to obtain for the first remaining longevity
Mapping relations between life, the first remaining life and the remaining life of charging module.When known first remaining life, the first remaining longevity
Life, substitutes into the function of fitting, can predict the remaining life of charging module.
Predict the remaining life of charging module in real time according to the first duration and the second duration in one of the embodiments,
Include:
According to the first duration, the first remaining life of charging module is predicted in real time;
Specifically, by repeated tests, when recording a length of different numerical value when first, the charging module corresponding remaining longevity
Life.And it is directed to each numerical value of the first duration, the parameter of multiple groups remaining life is obtained, multiple groups remaining life parameter is divided
Analysis, the first duration, which can be, takes mean value, intermediate value or minimum value, using the value as corresponding after the first duration of charging module overheating operation
The first remaining life.
According to the second duration, the second remaining life of charging module is predicted in real time;
Pass through repeated tests, when recording a length of different numerical value when second, the corresponding remaining life of charging module.And needle
To each numerical value of the second duration, the parameter that multiple groups correspond to remaining life is obtained, multiple groups remaining life parameter is analyzed,
Second duration, which can be, takes mean value, intermediate value or minimum value, using the value as corresponding after the second duration of charging module overheating operation
Second remaining life.
Taking the smaller value of the first remaining life and the second remaining life is remaining life.
Specifically, when the first remaining life is less than the second remaining life, then remaining life is the first remaining life;When first
Remaining life is small to be greater than the second remaining life, then remaining life is the second remaining life;It is equal to second when the first remaining life is small
Remaining life, then remaining life is the first remaining life namely the second remaining life.By taking the first remaining life and second to remain
The smaller value in remaining service life can reduce the condition of early warning, in other words, when the first remaining life or the second remaining life are lower than the service life
Threshold value is then that fan is switched to the second revolving speed strategy.
Charging module further includes digital signal processing unit in one of the embodiments, and method includes: to utilize number letter
Number processing unit obtains the first duration and the second duration.
Digital signal processing unit can be Digital Signal Processing DSP (Digital Signal Processing) chip.
The inside of the dsp chip Harvard structure separated using program and data, has special hardware multiplier, assembly line is widely used
Operation provides special DSP instruction, can be used to quickly realize various digital signal processing algorithms.It is acquired using dsp chip
Multiple environment temperature is more than the duration of preset temperature and accumulation calculating obtains the first duration, acquires output power using dsp chip
Duration and accumulation calculating higher than predetermined power obtain the second duration.
Method in one of the embodiments, further include: when environment temperature is less than or equal to preset temperature, control fan
Continue to execute the first revolving speed strategy.
Specifically, when environment temperature is less than or equal to preset temperature, then it represents that charging module is with one to optocoupler and coupling
It is run under the conjunction lesser situation of capacity loss, controls fan at this time and keep the first revolving speed, continue to execute the first revolving speed strategy.Its
In, the first revolving speed not instead of fixed value is adjusted according to current environment temperature and output power into adaptive, i.e. the first revolving speed
In strategy, there are mapping relations for the revolving speed of environment temperature and output power and fan.
Method in one of the embodiments, further include: when output power is less than or equal to predetermined power, control fan
Continue to execute the first revolving speed strategy.
Specifically, when output power is less than or equal to predetermined power, then it represents that charging module is with one to optocoupler and coupling
It is run under the conjunction lesser situation of capacity loss, controls fan at this time and keep the first revolving speed, continue to execute the first revolving speed strategy.Its
In, the first revolving speed not instead of fixed value is adjusted according to current environment temperature and output power into adaptive, i.e. the first revolving speed
In strategy, there are mapping relations for the revolving speed of environment temperature and output power and fan.
Fan includes the first fan and the second fan, method further include: when environment temperature is low in one of the embodiments,
When preset temperature, the first fan of control continues to execute the first revolving speed strategy;When output power is less than or equal to default
When power, the second fan of control continues to execute the first revolving speed strategy.
Specifically, fan includes the first fan and the second fan, and the first fan is to optocoupler caused by environment temperature and coupling
Capacity loss by cooling alleviated, the second fan to optocoupler caused by output power and coupled capacitor loss by cool down into
Row is alleviated.When environment temperature is less than or equal to preset temperature, the first fan of control continues to execute the first revolving speed strategy;Work as output
When power is less than or equal to predetermined power, the second fan of control continues to execute the first revolving speed strategy.Wherein, the first revolving speed is not solid
Definite value, but the first revolving speed strategy, environment temperature are executed into adaptive adjustment according to current environment temperature and output power
There are mapping relations with the revolving speed of output power and fan.
Method in one of the embodiments, further include: when remaining life is lower than lifetime threshold, generation lifetime early warning letter
Number.
Specifically, which, which can be, is sent to background server for pre-warning signal, to prompt staff that should fill
The remaining life of electric module has arrived early warning value, needs to draw attention and safeguarded or be replaced;It can also be the pre-warning signal
It is sent to the microprocessor of charging equipment, sends control instruction to fan to trigger microprocessor, so that fan is from the first revolving speed
Strategy is switched to the second revolving speed strategy.
It should be understood that although each step in the flow chart of Fig. 1-4 is successively shown according to the instruction of arrow,
These steps are not that the inevitable sequence according to arrow instruction successively executes.Unless expressly stating otherwise herein, these steps
Execution there is no stringent sequences to limit, these steps can execute in other order.Moreover, at least one in Fig. 1-4
Part steps may include that perhaps these sub-steps of multiple stages or stage are not necessarily in synchronization to multiple sub-steps
Completion is executed, but can be executed at different times, the execution sequence in these sub-steps or stage is also not necessarily successively
It carries out, but can be at least part of the sub-step or stage of other steps or other steps in turn or alternately
It executes.
The method in above-mentioned extension charging module service life, by the environment temperature and output power that obtain the charging module;
And the remaining life of the charging module is predicted according to the environment temperature and the output power;When the remaining life is higher than
Or when being equal to lifetime threshold, the fan executes the first revolving speed strategy, and the first revolving speed strategy is turning for the setting fan
Speed is the first revolving speed, first revolving speed and the environment temperature and the output power is in mapping relations;When the remaining longevity
When life is lower than lifetime threshold, the fan executes the second revolving speed strategy, and the second revolving speed strategy is in first revolving speed
On the basis of promote the revolving speed of the fan.This method predicts the remaining life of charging module according to environment temperature and output power,
When remaining life is lower than remaining life, the revolving speed strategy for switching fan improves revolving speed, to reduce the electrolysis inside charging module
The environment temperature of capacitor, optocoupler, and then extend the service life of charging module.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.Several implementations of the application above described embodiment only expresses
Mode, the description thereof is more specific and detailed, and but it cannot be understood as the limitations to claim.It should be understood that
It is that for those of ordinary skill in the art, without departing from the concept of this application, several deformations can also be made
And improvement, these belong to the protection scope of the application.Therefore, the protection scope of the application patent should be with appended claims
It is quasi-.