CN110154479A - 一种贴合式保温板及其加工工艺 - Google Patents

一种贴合式保温板及其加工工艺 Download PDF

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CN110154479A
CN110154479A CN201910249259.2A CN201910249259A CN110154479A CN 110154479 A CN110154479 A CN 110154479A CN 201910249259 A CN201910249259 A CN 201910249259A CN 110154479 A CN110154479 A CN 110154479A
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陆慧斌
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Zhejiang Huifeng Zhicheng Technology Co Ltd
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    • A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0235—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/712—Weather resistant
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    • B32—LAYERED PRODUCTS
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本发明提供了一种贴合式保温板及其加工工艺，属于新材料技术领域。它解决了现有技术存在着稳定差的问题。本贴合式保温板包括由上至下重叠设置的表层、面层、连接层和底层，所述面层为PVC板，所述连接层为化纤基布，所述底层为PVC发泡板，上述底层内侧部分穿过连接层并与面层相固连，上述表层贴合在面层外侧。本工艺包括以下步骤：A、备料；B、连接；C、涂覆：通过热贴合的方式将表层稳定的贴合在面层外侧，待表层与毛坯件连接牢固后得到成品装饰板。本贴合式保温板稳定性高。

Description

一种贴合式保温板及其加工工艺
技术领域
本发明属于新材料技术领域，涉及一种贴合式保温板及其加工工艺。
背景技术
现有建筑物为了达到比较好的保暖效果，通常采用保暖效果好的材料。
例如采用聚苯板，它是目前使用比较普遍和保温性能比较高的材料。但是，由于其材质单一，导致其强度不高。
采用水泥珍珠岩和水泥蛭石类，虽然也具有一定的保温性能，但是，其施工作业要求高，而且不环保。
现有的其它建筑材料也都存在着类似的问题。
在环保保温篷房中为了达到比较好的保温效果，通常也是采用单一结构的聚苯板，它还是存在着强度不足，稳定性差的问题。
发明内容
本发明的第一个目的是针对现有技术存在的上述问题，提供一种环保、阻燃、耐候性和保温性能均比较好的贴合式保温板。
本发明的第二个目的是提供上述贴合式保温板的加工工艺。
本发明的第一个目的可通过下列技术方案来实现：
一种贴合式保温板，其特征在于，包括由上至下重叠设置的表层、面层、连接层和底层，所述面层为PVC板，所述连接层为化纤基布，所述底层为PVC发泡板，上述底层内侧部分穿过连接层并与面层相固连，上述表层贴合在面层外侧。
在表层的作用下能使装饰板表面平整，并能提高其表面性能。具体的参数性能取决于具体的表层材料，例如，为了达到美观效果的或者为了达到其它物理性能的。
在PVC板和PVC发泡板材的作用下能使面层、连接层和底层三者之间牢固的来连接在一起。
由于面层和底层为PVC材料，因此，整个装饰板具有良好的阻燃性、耐候性和保温性能。由于上述各层之间连接过程中没有借助额外的黏胶，因此，其环保性能还比较高。
在上述的贴合式保温板中，所述表层为PVDF膜片。
表层采用该材料能具备良好的耐磨性和耐候性。
在上述的贴合式保温板中，所述表层为PVF膜片。
表层采用该材料能具备良好的连接稳定性。
在上述的贴合式保温板中，所述表层为亚克力膜片。
表层采用该材料能使整个装饰板具有比较好的耐候性、易染色、易加工，其外观优美。
本发明的第二个目的可通过下列技术方案来实现：
一种贴合式保温板的制作工艺，该工艺包括以下步骤：
A、备料：准备面层、连接层和底层，上述面层为PVC板，上述连接层为化纤基布，上述底层为PVC发泡板；
B、连接：将连接层贴靠在面层上，PVC发泡板经发泡处理后，PVC发泡板内侧穿过连接层并连接在面层上，得到面层、连接层和底层三者稳定连接的后得到毛坯件；
C、涂覆：通过热贴合的方式将表层稳定的贴合在面层外侧，待表层与毛坯件连接牢固后得到成品装饰板。
在上述的额贴合式保温板的制作工艺中，所述步骤C中表层为PVDF膜片。
在上述的额贴合式保温板的制作工艺中，所述步骤C中表层为PVF膜片。
在上述的额贴合式保温板的制作工艺中，所述步骤C中表层为亚克力膜片。
在上述的额贴合式保温板中，所述新型的保温板用于户外农业大棚。
在上述的额贴合式保温板中，所述新型的保温板用于建筑保暖板。
在上述的额贴合式保温板中，所述新型的保温板用于儿童防护垫板。
与现有技术相比，本贴合式保温板在面层和底层的作用下能使其具备良好的保温性、阻燃性和耐候性，由于各层之间连接没有借助黏胶，因此，其结构紧凑且环保。在表层的作用下不仅能提高其外面美观性，而且还进一步的提高了其耐候性。
另外，本制作工艺中面层、连接层和底层连接为毛坯件后，再在毛坯件上贴合表层，因此，其工艺易于实施，具有很高的实用价值。
具体实施方式
本贴合式保温板包括由上至下重叠设置的表层、面层、连接层和底层，所述面层为PVC板，所述连接层为化纤基布，所述底层为PVC发泡板，上述底层内侧部分穿过连接层并与面层相固连，上述表层贴合在面层外侧。
所述表层为PVDF膜。
所述表层为PVF膜。
所述表层为亚克力膜。
本贴合式保温板的制作工艺包括以下步骤：
A、备料：准备面层、连接层和底层，上述面层为PVC板，上述连接层为化纤基布，上述底层为PVC发泡板；
B、连接：将连接层贴靠在面层上，PVC发泡板经发泡处理后，PVC发泡板内侧穿过连接层并连接在面层上，得到面层、连接层和底层三者稳定连接的后得到毛坯件；
C、涂覆：通过热贴合的方式将表层稳定的贴合在面层外侧，待表层与毛坯件连接牢固后得到成品装饰板。
所述步骤C中表层为PVDF膜。
所述步骤C中表层为PVF膜。
所述步骤C中表层为亚克力膜。
所述新型的保温板用于户外农业大棚。
所述新型的保温板用于建筑保暖板。
所述新型的保温板用于儿童防护垫板。
在表层的作用下能使装饰板表面平整。在PVC板和PVC发泡板材的作用下能使面层、连接层和底层三者之间牢固的来连接在一起。
由于面层和底层为PVC材料，因此，整个装饰板具有良好的阻燃性、耐候性和保温性能。由于上述各层之间连接过程中没有借助额外的黏胶，因此，其环保性能还比较高。

Claims (10)

1.一种贴合式保温板，其特征在于，包括由上至下重叠设置的表层、面层、连接层和底层，所述面层为PVC板，所述连接层为化纤基布，所述底层为PVC发泡板，上述底层内侧部分穿过连接层并与面层相固连，上述表层贴合在面层外侧。
2.根据权利要求1所述的贴合式保温板，其特征在于，所述表层为PVDF膜片。
3.根据权利要求1所述的贴合式保温板，其特征在于，所述表层为PVF膜片。
4.根据权利要求1所述的贴合式保温板，其特征在于，所述表层为亚克力膜片。
5.一种贴合式保温板的制作工艺，该工艺包括以下步骤：
A、备料：准备面层、连接层和底层，上述面层为PVC板，上述连接层为化纤基布，上述底层为PVC发泡板；
B、连接：将连接层贴靠在面层上，PVC发泡板经发泡处理后，PVC发泡板内侧穿过连接层并连接在面层上，得到面层、连接层和底层三者稳定连接的后得到毛坯件；
C、涂覆：通过热贴合的方式将表层稳定的贴合在面层外侧，待表层与毛坯件连接牢固后得到成品装饰板。
6.根据权利要求5所述的贴合式保温板的制作工艺，其特征在于，所述步骤C中表层为PVDF膜片。
7.根据权利要求5所述的贴合式保温板的制作工艺，其特征在于，所述步骤C中表层为PVF膜片。
8.根据权利要求5所述的贴合式保温板的制作工艺，其特征在于，所述步骤C中表层为亚克力膜片。
9.根据权利要求1所述的贴合式保温板的制作工艺，其特征在于，所述新型的保温板用于户外农业大棚。
10.根据权利要求1所述的贴合式保温板的制作工艺，其特征在于，所述新型的保温板用于建筑保暖板。
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