CN110153606A - A kind of power iron fitting automatic welding device and its welding procedure - Google Patents
A kind of power iron fitting automatic welding device and its welding procedure Download PDFInfo
- Publication number
- CN110153606A CN110153606A CN201910658465.9A CN201910658465A CN110153606A CN 110153606 A CN110153606 A CN 110153606A CN 201910658465 A CN201910658465 A CN 201910658465A CN 110153606 A CN110153606 A CN 110153606A
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- 238000003466 welding Methods 0.000 title claims abstract description 114
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000002360 preparation method Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005238 degreasing Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 4
- 238000005474 detonation Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 description 1
- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention discloses a kind of power iron fitting automatic welding device and its welding procedures, welding equipment includes Working gantry, hold-down mechanism I and hold-down mechanism II set by position-limit mechanism, position-limit mechanism side set by Working gantry lower end, and the upper end of the Working gantry is equipped with the work top of plate structure；The invention also includes a kind of welding procedure of power iron fitting, the welding procedure is the following steps are included: step 1, welding preparation；Step 2, workpiece assembling and positioning；Step 3, preparation welding；Step 4, starting welding；Step 5, initial workpiece preliminary examination；Step 6, tooling reset；The present invention is positioned with side of the end face locating rod to workpiece with end face completely by the side locating rod on work top, guarantees the accuracy of workpiece weldering prelocalization；The side of workpiece and bottom surface are carried out automatic impaction by hold-down mechanism I and hold-down mechanism II on work top by workpiece, are improved working efficiency, are avoided manually-operated danger.
Description
Technical field
The present invention relates to technical field of welding equipment, specially a kind of power iron fitting automatic welding device and its Welder
Skill.
Background technique
Welding equipment refer to realize welding procedure required for equipment, welding equipment include welding machine, welding procedure equipment and
Auxiliary implement is welded, the selection of welding equipment is an important content for formulating welding procedure, according to special by the material of welding structure
Property, design feature, size, the corresponding welding equipment of selection such as the use condition of required precision and structure, it is same to be soldered
Material can select different welding equipments according to the difference of welding surroundings.With welding material development change, welding technique with
There has also been raising largely, some special welding equipment to come into being one after another for the performance of welding equipment, these welding are set
It is standby to solve the problems, such as welding quality to a certain extent, and the welding effect of a part of welding material can also be correspondingly improved
Rate.
Power iron fitting is being commonly called as power circuit power transmission and transformation component, and power iron fitting mainly includes institute in power circuit
Cross-arm, anchor ear, sunpender, connector, ladder, lightning rod, cable testing bridge for using etc., wherein cable testing bridge, which will mainly pass through, to be sheared
And the plate of bending and molding carries out assembled, welding and is made, and is welded when cable testing bridge is welded with laser electric welding machine,
Improve welding quality to a certain extent, reduce the deformation of product, but it there are still following during actual use
Drawback:
1. power iron fitting assembly to welding during the entire process of, need manual assembling to position, during assembly in the presence of pair
Position deviation, assembled positioning be easy to cause dislocation manually, so that the dimensional structure of entire product is changed, reduces the weldering of entire product
Connect quality；
2. in welding process, need it is hand steered welded, long-time operation fatigue easy to form reduces working efficiency, and
With certain risk.
Summary of the invention
The present invention provides a kind of power iron fitting automatic welding device and its welding procedure, to solve in above-mentioned background technique
The problem of proposition.
To achieve the above object, the invention provides the following technical scheme: a kind of power iron fitting automatic welding device, this sets
For including hold-down mechanism I and compacting machine set by position-limit mechanism set by Working gantry, Working gantry lower end, position-limit mechanism side
Structure II, the upper end of the Working gantry are equipped with the work top of plate structure, and the middle position in work top upper surface
Regularly arranged pilot hole II is offered, and is fixedly installed on the outside in pilot hole II and the upper surface in work top
Hold-down mechanism I, the end of the pilot hole II and the guiding that rectangular cavernous structure is offered on the upper surface of work top
Hole III, and hold-down mechanism II is fixedly installed on the outside in pilot hole III and the upper surface in work top, it is described to lead
Pilot hole I is offered on outside to hole III and the upper surface in work top, the lower end of the pilot hole I is equipped with groove body
The cylinder mounting groove of structure is symmetrically arranged with the supporting leg of four column structures at the corner location of the work top lower end surface,
It is fixedly welded with fixed plate between two adjacent supporting legs of the Working gantry rear and front end, the side of the fixed plate passes through
Bolt is fixedly connected with mounting rack；
The lower end of the position-limit mechanism is equipped with the pallet of plate structure, and the middle position in pallet upper surface is fixedly welded with
The side gag lever post matched is worn with pilot hole II phase, the end of the side gag lever post and is fixedly welded on the upper surface of pallet
There is the end face gag lever post that the square column structure matched is worn with pilot hole III phase, the rear and front end of the lower end surface of the pallet is fixed
There are two cylinder Is for installation, and the side of the cylinder I is fixedly linked by bolt and mounting rack；
The side of the hold-down mechanism I is equipped with the support base of L-type structure, and the support base and work top are bolted company
It is connected together, the side of the support base is fixedly installed with swing clamp cylinder, and pendulum is fixedly installed on the main shaft of swing clamp cylinder
Arm；
The hold-down mechanism II is made of the intermediate press plate of plate structure, intermediate press plate end hinged hinged seat and articulated joint,
The lower end of the articulated joint is fixedly connected with cylinder I I, and cylinder I I is fixedly mounted in cylinder mounting groove, and the master of cylinder I I
Axis is worn with pilot hole I phase matches.
Preferably, the lower end of the Working gantry is fixedly welded with four guide rods, and the upper end of the position-limit mechanism opens up
There are four the pilot hole IVs slippery with guide rod.
Preferably, the swing arm be bending plate, and swing arm right end be equipped with fixing head, the fixing head by bolt with
The main shaft of swing clamp cylinder is fixedly linked, and the lower end of the swing arm is inwardly fixedly connected with pressing plate head.
Preferably, the centre of the intermediate press plate right end offers the hinged groove of trough body structure, the centre of the hinged groove
Fixed to be inserted with the hinge bar I being hinged with articulated joint, the right end of the hinged groove is fixed to be inserted with and is hinged with hinged seat
Hinge bar II.
Preferably, the lower end of the intermediate press plate is fixedly connected with the presser feet of disc structure, and presser feet is in intermediate press plate
Lower end is in uniformly distributed arrangement.
The present invention also provides a kind of welding procedure of power iron fitting, the welding procedure the following steps are included:
Step 1, welding preparation, preparation stitch welding machine set welding parameter, tool component surface and workpiece surface are cleared up
Completely, it when paying attention to when workpiece surface has greasy dirt with corrosion, needs to carry out surface degreasing and derusting is cleared up, by workpiece after the completion of cleaning
It air-dries；
Step 2, workpiece assembling and positioning, starting cylinder I push up the position-arresting disk of Working gantry lower end, make side gag lever post
Positioning mechanism is formed on working panel with end face gag lever post, will be put into positioning mechanism after the completion of workpiece assembly, is started gas
Cylinder II drives articulated joint drop-down, is pressed on intermediate press plate on working panel workpiece bottom, then starts swing clamp cylinder, overturns
Swing arm is pressed on pressing plate head on the gag lever post of side workpiece inner wall, completes the positioning compression work of workpiece at this time；
Step 3, preparation welding set automatic welding program according to workpiece position while welding, determine welding route, then starting weldering
Machine makes welding gun along welding route dry running one time of setting, after determining that welding gun and tooling, workpiece have no interference at runtime, after
Continuous lower step movement, it is no to stress new settings welding route, until passing through；
Step 4, starting welding, starts welding machine, and according to set welding route, the position while welding of workpiece is carried out electricity one by one
Weldering；
Step 5, initial workpiece preliminary examination after the completion of welding, observe the welding quality of workpiece in tooling, if any solder skip, weld imperfect
The phenomenon that, then it carries out repeating welding, resets welding procedure after the completion of welding；
Step 6, tooling reset, and after workpiece welding is completed, and initial workpiece detection is intact, start swing clamp cylinder, keep swing arm corner multiple
Then position starts cylinder I I, so that intermediate press plate is raised up resets, then start cylinder, supporting plate is pulled down, and makes side gag lever post and holds
Face gag lever post exits downwards working panel, then removes the workpiece welded on working panel.
Compared with prior art, the beneficial effects of the present invention are: structure of the invention setting rationally, functional, have with
Lower advantage:
1. in the present invention, having been carried out with side of the end face locating rod to workpiece with end face by the side locating rod on work top
Full positioning guarantees the accuracy of workpiece weldering prelocalization, guarantees the welding quality of product；
2. workpiece is carried out the side of workpiece and bottom surface from dynamic pressure by hold-down mechanism I and hold-down mechanism II on work top
Tightly, exempt and operation is positioned manually, improve working efficiency, avoid manually-operated danger.
Detailed description of the invention
Fig. 1 is structure of the invention axis side view；
Fig. 2 is structure of the invention axis side detonation configuration view；
Fig. 3 is structure of the invention main view；
Fig. 4 is A-A the schematic diagram of the section structure in Fig. 3；
Fig. 5 is hold-down mechanism I axis side detonation configuration view；
Fig. 6 is hold-down mechanism II axis side detonation configuration view.
In figure: 1, Working gantry；2, position-limit mechanism；3, hold-down mechanism I；4, hold-down mechanism II；5, cylinder I；101, it works
Table top；102, supporting leg；103, fixed plate；104, mounting rack；105, pilot hole I；106, pilot hole II；107, pilot hole III；
108, cylinder mounting groove；109, guide rod；201, pallet；202, pilot hole IV；203, side gag lever post；204, end face limits
Bar；301, support base；302, swing clamp cylinder；303, swing arm；304, fixing head；305, pressing plate head；401, intermediate press plate；402, it presses
Foot；403, hinged groove；404, hinge bar I；405, hinge bar II；406, hinged seat；407, articulated joint；408, cylinder I I.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1 to Fig. 6, a kind of power iron fitting automatic welding device, including Working gantry 1,1 lower end of Working gantry
Hold-down mechanism I 3 set by set position-limit mechanism 2,2 side of position-limit mechanism and hold-down mechanism II 4, the upper end of Working gantry 1
Work top 101 equipped with plate structure, and the middle position in 101 upper surface of work top offers regularly arranged lead
Compacting machine is fixedly installed with to hole II 106, and in the outside of pilot hole II 106 and on the upper surface of work top 101
Structure I 3, the end of pilot hole II 106 and the pilot hole that rectangular cavernous structure is offered on the upper surface of work top 101
III 107, and hold-down mechanism is fixedly installed in the outside of pilot hole III 107 and on the upper surface of work top 101
II 4, the outside of pilot hole III 107 and offers pilot hole I 105, pilot hole I on the upper surface of work top 101
105 lower end is equipped with the cylinder mounting groove 108 of trough body structure, is symmetrically arranged with four at the corner location of 101 lower end surface of work top
The supporting leg 102 of a column structure is fixedly welded with fixation between two adjacent supporting legs 102 of 1 rear and front end of Working gantry
Plate 103, the side of fixed plate 103 have been bolted to connection mounting rack 104；
The lower end of position-limit mechanism 2 is equipped with the pallet 201 of plate structure, and in the fixed weldering of the middle position of 201 upper surface of pallet
It is connected to and wears the side gag lever post 203 matched with 106 phase of pilot hole II, the end of side gag lever post 203 and in the upper of pallet 201
The end face gag lever post 204 that the square column structure matched is worn with 107 phase of pilot hole III is fixedly welded on end face, pallet 201
The rear and front end of lower end surface is fixedly mounted there are two cylinder I 5, and the side of cylinder I 5 passes through bolt and 104 stationary phase of mounting rack
Even；
It is solid by bolt that the side of hold-down mechanism I 3 is equipped with the support base 301 of L-type structure, support base 301 and work top 101
Surely it links together, the side of support base 301 is fixedly installed with swing clamp cylinder 302, and fixed on the main shaft of swing clamp cylinder 302
Swing arm 303 is installed；
Hold-down mechanism II 4 is by the hinged hinged seat 406 in the intermediate press plate 401 of plate structure, 401 end of intermediate press plate and hingedly
First 407 are constituted, and the lower end of articulated joint 407 is fixedly connected with cylinder I I 408, and cylinder I I 408 is fixedly mounted on cylinder installation
In slot 108, and the main shaft of cylinder I I 408 is worn with 105 phase of pilot hole I and is matched.
As shown in figure 4, the lower end of Working gantry 1 is fixedly welded with four guide rods 109, the upper end of position-limit mechanism 2 is opened up
There are four the pilot hole IVs 202 slippery with guide rod 109, when being moved up and down under the action of position-limit mechanism 2 is in cylinder I 5,
Guide rod 109 and 202 slide fit relative limit mechanism 2 of pilot hole IV play a good guide.
As shown in figure 5, swing arm 303 is bending plate, and is equipped with fixing head 304 in 303 right end of swing arm, fixing head 304 is logical
The main shaft for crossing bolt and swing clamp cylinder 302 is fixedly linked, and the lower end of swing arm 303 is inwardly fixedly connected with pressing plate head 305, and starting turns
Angle cylinder 302 drives swing arm 303 inwardly to overturn and then pressing plate head 305 is made to be pressed in side surface of workpiece, and then by workpiece pressure labor in side
On gag lever post 203.
As shown in fig. 6, the centre of 401 right end of intermediate press plate offers the hinged groove 403 of trough body structure, hinged groove 403
Centre is fixed to be inserted with the hinge bar I 404 being hinged with articulated joint 407, the right end of hinged groove 403 is fixed be inserted with hingedly
The hinge bar II 405 that seat 406 is hinged, when the driving traction articulated joint 407 of cylinder I I 408 pulls downward on, articulated joint 407 is affected
Hinge bar I 404 drives intermediate press plate 401 to rotate down around hinged seat 406, and then makes intermediate press plate 401 that workpiece is pressed Lao Gong
Make on table top 101.
As shown in fig. 6, the lower end of intermediate press plate 401 is fixedly connected with the presser feet 402 of disc structure, and presser feet 402 is in
Between pressing plate 401 lower end in uniformly distributed arrangement, this structure divides equally the pressure of intermediate press plate 401 on each presser feet 402,
And then it is fixed on workpiece is stronger on work top 101.
On the basis of above scheme, the invention also includes a kind of welding procedure of power iron fitting, the welding procedure packets
Include following steps:
Step 1, welding preparation, preparation stitch welding machine set welding parameter, tool component surface and workpiece surface are cleared up
Completely, it when paying attention to when workpiece surface has greasy dirt with corrosion, needs to carry out surface degreasing and derusting is cleared up, by workpiece after the completion of cleaning
It air-dries；
Step 2, workpiece assembling and positioning, starting cylinder I push up the position-arresting disk of Working gantry lower end, make side gag lever post
Positioning mechanism is formed on working panel with end face gag lever post, will be put into positioning mechanism after the completion of workpiece assembly, is started gas
Cylinder II drives articulated joint drop-down, is pressed on intermediate press plate on working panel workpiece bottom, then starts swing clamp cylinder, overturns
Swing arm is pressed on pressing plate head on the gag lever post of side workpiece inner wall, completes the positioning compression work of workpiece at this time；
Step 3, preparation welding set automatic welding program according to workpiece position while welding, determine welding route, then starting weldering
Machine makes welding gun along welding route dry running one time of setting, after determining that welding gun and tooling, workpiece have no interference at runtime, after
Continuous lower step movement, it is no to stress new settings welding route, until passing through；
Step 4, starting welding, starts welding machine, and according to set welding route, the position while welding of workpiece is carried out electricity one by one
Weldering；
Step 5, initial workpiece preliminary examination after the completion of welding, observe the welding quality of workpiece in tooling, if any solder skip, weld imperfect
The phenomenon that, then it carries out repeating welding, resets welding procedure after the completion of welding；
Step 6, tooling reset, and after workpiece welding is completed, and initial workpiece detection is intact, start swing clamp cylinder, keep swing arm corner multiple
Then position starts cylinder I I, so that intermediate press plate is raised up resets, then start cylinder, supporting plate is pulled down, and makes side gag lever post and holds
Face gag lever post exits downwards working panel, then removes the workpiece welded on working panel.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of power iron fitting automatic welding device, which includes Working gantry (1), set by Working gantry (1) lower end
Hold-down mechanism I(3 set by position-limit mechanism (2), position-limit mechanism (2) side) and hold-down mechanism II(4), it is characterised in that: it is described
The upper end of Working gantry (1) is equipped with the work top (101) of plate structure, and the interposition in work top (101) upper surface
The place of setting offers regularly arranged pilot hole II(106), and in the outside of pilot hole II(106) and in work top (101)
Upper surface on be fixedly installed with hold-down mechanism I(3), the pilot hole II(106) end and in work top (101)
The pilot hole III(107 of rectangular cavernous structure is offered on upper surface), and in the outside of pilot hole III(107) and working
Be fixedly installed with hold-down mechanism II(4 on the upper surface of table top (101)), the pilot hole III(107) outside and working
Offer pilot hole I(105 on the upper surface of table top (101)), the pilot hole I(105) lower end be equipped with trough body structure gas
Cylinder mounting groove (108) is symmetrically arranged with the supporting leg of four column structures at the corner location of work top (101) lower end surface
(102), fixed plate (103) are fixedly welded between two adjacent supporting legs (102) of Working gantry (1) rear and front end,
The side of the fixed plate (103) has been bolted to connection mounting rack (104)；
The lower end of the position-limit mechanism (2) is equipped with the pallet (201) of plate structure, and the interposition in pallet (201) upper surface
The place of setting is fixedly welded with the side gag lever post (203) mutually worn and matched with pilot hole II(106), the end of the side gag lever post (203)
Portion and the end that the square column structure matched mutually is worn with pilot hole III(107) is fixedly welded on the upper surface of pallet (201)
Face gag lever post (204), there are two cylinder I (5), the cylinder Is for the rear and front end fixed installation of the lower end surface of the pallet (201)
(5) side is fixedly linked by bolt with mounting rack (104)；
The hold-down mechanism I(3) side be equipped with the support base (301) of L-type structure, the support base (301) and work top
(101) it being bolted to connection together, the side of the support base (301) is fixedly installed with swing clamp cylinder (302), and
Swing arm (303) are fixedly installed on the main shaft of swing clamp cylinder (302)；
The hold-down mechanism II(4) by the hinged hinged seat in the intermediate press plate (401) of plate structure, intermediate press plate (401) end
(406) constituted with articulated joint (407), the lower end of the articulated joint (407) is fixedly connected with cylinder I I(408), and cylinder I I
(408) be fixedly mounted in cylinder mounting groove (108), and cylinder I I(408) main shaft mutually wear and match with pilot hole I(105).
2. a kind of power iron fitting automatic welding device according to claim 1, it is characterised in that: the Working gantry
(1) lower end is fixedly welded with four guide rods (109), the upper end of the position-limit mechanism (2) open up there are four and guide rod
(109) slippery pilot hole IV(202).
3. a kind of power iron fitting automatic welding device according to claim 1, it is characterised in that: the swing arm (303)
For bending plate, and fixing head (304) are equipped in swing arm (303) right end, the fixing head (304) passes through bolt and swing clamp cylinder
(302) main shaft is fixedly linked, and the lower end of the swing arm (303) is inwardly fixedly connected with pressing plate head (305).
4. a kind of power iron fitting automatic welding device according to claim 1, it is characterised in that: the intermediate press plate
(401) centre of right end offers the hinged groove (403) of trough body structure, the hinged groove (403) it is intermediate it is fixed be inserted with
The hinge bar I(404 that articulated joint (407) is hinged), the right end of the hinged groove (403) is fixed to be inserted with and hinged seat (406)
The hinge bar II(405 being hinged).
5. a kind of power iron fitting automatic welding device according to claim 1, it is characterised in that: the intermediate press plate
(401) lower end is fixedly connected with the presser feet (402) of disc structure, and presser feet (402) is in equal in the lower end of intermediate press plate (401)
Cloth arrangement.
6. a kind of welding procedure using a kind of power iron fitting automatic welding device as described in claim 1, feature exist
In, comprising the following steps:
Step 1, welding preparation, preparation stitch welding machine set welding parameter, tool component surface and workpiece surface are cleared up
Completely, it when paying attention to when workpiece surface has greasy dirt with corrosion, needs to carry out surface degreasing and derusting is cleared up, by workpiece after the completion of cleaning
It air-dries；
Step 2, workpiece assembling and positioning, starting cylinder I push up the position-arresting disk of Working gantry lower end, make side gag lever post
Positioning mechanism is formed on working panel with end face gag lever post, will be put into positioning mechanism after the completion of workpiece assembly, is started gas
Cylinder II drives articulated joint drop-down, is pressed on intermediate press plate on working panel workpiece bottom, then starts swing clamp cylinder, overturns
Swing arm is pressed on pressing plate head on the gag lever post of side workpiece inner wall, completes the positioning compression work of workpiece at this time；
Step 3, preparation welding set automatic welding program according to workpiece position while welding, determine welding route, then starting weldering
Machine makes welding gun along welding route dry running one time of setting, after determining that welding gun and tooling, workpiece have no interference at runtime, after
Continuous lower step movement, it is no to stress new settings welding route, until passing through；
Step 4, starting welding, starts welding machine, and according to set welding route, the position while welding of workpiece is carried out electricity one by one
Weldering；
Step 5, initial workpiece preliminary examination after the completion of welding, observe the welding quality of workpiece in tooling, if any solder skip, weld imperfect
The phenomenon that, then it carries out repeating welding, resets welding procedure after the completion of welding；
Step 6, tooling reset, and after workpiece welding is completed, and initial workpiece detection is intact, start swing clamp cylinder, keep swing arm corner multiple
Then position starts cylinder I I, so that intermediate press plate is raised up resets, then start cylinder, supporting plate is pulled down, and makes side gag lever post and holds
Face gag lever post exits downwards working panel, then removes the workpiece welded on working panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910658465.9A CN110153606B (en) | 2019-07-22 | 2019-07-22 | A kind of power iron fitting automatic welding device and its welding procedure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910658465.9A CN110153606B (en) | 2019-07-22 | 2019-07-22 | A kind of power iron fitting automatic welding device and its welding procedure |
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| Publication Number | Publication Date |
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| CN110153606A true CN110153606A (en) | 2019-08-23 |
| CN110153606B CN110153606B (en) | 2019-10-29 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060053476A (en) * | 2004-11-16 | 2006-05-22 | 대영산업주식회사 | Apparatus for centering plate in tailor welded blank system |
| CN206153815U (en) * | 2016-10-13 | 2017-05-10 | 辽宁赛德自动化科技有限公司 | Single welding jig of backrest robot |
| CN106736150A (en) * | 2016-12-20 | 2017-05-31 | 陶洪 | Turn button weld jig and turn button welding method |
| CN206653099U (en) * | 2017-03-27 | 2017-11-21 | 泗阳县秀本金属材料有限公司 | A kind of power iron fitting welding production line |
| CN108971846A (en) * | 2018-08-03 | 2018-12-11 | 李青华 | A kind of rear wheel cover stiffening plate clamp system for Automobile Right rear wheel cover welding processing |
| CN109807525A (en) * | 2018-12-29 | 2019-05-28 | 芜湖中瑞汽车零部件有限公司 | A kind of instrument panel framework main backstop positioning clamping device |
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2019
- 2019-07-22 CN CN201910658465.9A patent/CN110153606B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060053476A (en) * | 2004-11-16 | 2006-05-22 | 대영산업주식회사 | Apparatus for centering plate in tailor welded blank system |
| CN206153815U (en) * | 2016-10-13 | 2017-05-10 | 辽宁赛德自动化科技有限公司 | Single welding jig of backrest robot |
| CN106736150A (en) * | 2016-12-20 | 2017-05-31 | 陶洪 | Turn button weld jig and turn button welding method |
| CN206653099U (en) * | 2017-03-27 | 2017-11-21 | 泗阳县秀本金属材料有限公司 | A kind of power iron fitting welding production line |
| CN108971846A (en) * | 2018-08-03 | 2018-12-11 | 李青华 | A kind of rear wheel cover stiffening plate clamp system for Automobile Right rear wheel cover welding processing |
| CN109807525A (en) * | 2018-12-29 | 2019-05-28 | 芜湖中瑞汽车零部件有限公司 | A kind of instrument panel framework main backstop positioning clamping device |
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| CN110153606B (en) | 2019-10-29 |
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