CN110153537A - A kind of the argon arc welding automatic welding tooling and its welding procedure of electric armour clamp - Google Patents

A kind of the argon arc welding automatic welding tooling and its welding procedure of electric armour clamp Download PDF

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Publication number
CN110153537A
CN110153537A CN201910658468.2A CN201910658468A CN110153537A CN 110153537 A CN110153537 A CN 110153537A CN 201910658468 A CN201910658468 A CN 201910658468A CN 110153537 A CN110153537 A CN 110153537A
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CN
China
Prior art keywords
welding
slide
plate
workpiece
tooling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910658468.2A
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Chinese (zh)
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CN110153537B (en
Inventor
张文歌
李东
盛文刚
桑泉
吕建辉
唐英峰
柳京涛
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Shandong Ludian Line Equipment Co Ltd
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Shandong Ludian Line Equipment Co Ltd
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Priority to CN201910658468.2A priority Critical patent/CN110153537B/en
Publication of CN110153537A publication Critical patent/CN110153537A/en
Application granted granted Critical
Publication of CN110153537B publication Critical patent/CN110153537B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/235Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a kind of argon arc welding automatic welding toolings of electric armour clamp, the tooling includes the positioning plate of Working gantry, the slide of Working gantry upper end institute slide fit and slide inside institute slide fit, the upper end of the Working gantry is equipped with working plate, and four couples of sliding rail I are symmetrically arranged at left and right sides of working plate upper surface, and slide is symmetrically equipped on sliding rail I, adjustment hole is offered on the front/rear end of the slide, the bottom surface of the slide offers two sliding slot Is slippery with sliding rail I;The invention also discloses a kind of argon arc welding automatic Welding Process of electric armour clamp;Two pieces of heavy welding workpieces in use, can be carried out auto-strengthening, and state is auxiliarily fixed in the holding of energy long period, improves the efficiency of welding by the present invention;And by the tooling, the welding workpiece of two fast longer weld seams more can accurately be docked, therefore improve welding quality.

Description

A kind of the argon arc welding automatic welding tooling and its welding procedure of electric armour clamp
Technical field
The present invention relates to electric armour clamp welding technology field, the argon arc welding automatic welding work of specially a kind of electric armour clamp Dress and its welding procedure.
Background technique
Electric armour clamp be connection and combinational electric system in all kinds of devices, play transmitting mechanical load, electrical load and The metal-ware of certain protective action can be divided into suspension clamp by effect and structure, strain clamp, UT wire clamp, connection gold utensil, connect The classifications such as continuous fitting, protective hardware, device clamp, T-type wire clamp, bus fitting, metal parts of pull wire;It can be used as line hardware by purposes And electric substation fitting.Most of fitting needs to bear in operation biggish pulling force, and some will also guarantee that electrical aspect contacts simultaneously Well, it is related to the safety of conducting wire or shaft tower, even if a damage, it is also possible to line fault is caused, therefore, the matter of fitting Amount, proper use of and installation, have certain influence to the safe power transmission of route.In the prior art, the welding of electric armour clamp is generally logical Cross assembled positioning manually, then carry out electric welding fixation in interface, finally carrying out comprehensive welding, this welding manner compared with To be flexible, the components of various shapes can be welded, but it is suffered from the drawback that in actual operation
1. it is larger to relay to position the auxiliary needed when soldering part dimension and weight is larger, and it is positioned manually and needs to consume Take a large amount of physical strength, while being difficult to effectively guarantee the dynamics of docking;
2. being positioned manually when the weld size of soldering part is longer and being difficult to that the weld seam of two parts is effectively done accurate spelling Position is set, therefore welding is be easy to cause to misplace, welding quality is caused to reduce.
Summary of the invention
The purpose of the present invention is to provide the argon arc welding automatic welding tooling and its welding procedure of a kind of electric armour clamp, with Solve the problems mentioned above in the background art.
To achieve the above object, the invention provides the following technical scheme: a kind of argon arc welding automatic welding of electric armour clamp Tooling, which includes the positioning plate of Working gantry, the slide of Working gantry upper end institute slide fit and slide inside institute slide fit, described The upper end of Working gantry is equipped with working plate, and four couples of sliding rail I are symmetrically arranged at left and right sides of working plate upper surface, and It is symmetrically equipped with slide on sliding rail I, adjustment hole is offered on the front/rear end of the slide, the bottom surface of the slide offers two Item and sliding rail I slippery sliding slot I, the upper end of the slide offers sliding slot II, and is equipped with positioning plate in sliding slot II, institute The lower end for stating positioning plate is equipped with the sliding rail II slippery with sliding slot II, and the side of the positioning plate is connected with and adjustment hole phase The adjusting rod being spirally connected.
Preferably, in the left and right ends of the working plate, and hydraulic cylinder is vertically connected between each pair of sliding rail I Fixed plate is fixedly installed with hydraulic cylinder between the hydraulic cylinder fixed plate and the lateral surface of slide.
Preferably, the centre of the adjusting rod is equipped with the screw rod with adjustment hole bolt, and in the fixed company in one end of screw rod It is connected to the turntable of disc-shaped structure.
Preferably, swivelling chute is offered on the front/rear end of the positioning plate, and is socketed with and screw rod in swivelling chute The rotary connecting joint that the other end is fixedly connected is fixedly installed with the upper shield for being nested and matching with screw rod at the notch of the swivelling chute.
Preferably, limiting slot is offered on the medial surface of the positioning plate, and fixed in the opposite limiting slot in two front and backs Card is furnished with preheating table.
Preferably, the centre of the preheating table is equipped with heat-conducting plate, and embedded equipped with adding thermal resistance in heat-conducting plate, described thermally conductive The side of plate is fixedly connected with the scald protecting handle of c-type structure.
Preferably, the four corners of the working plate lower end surface are fixedly mounted there are four supporting leg, on the working plate The middle position of end face offers chip removal mouth.
The present invention also provides a kind of welding procedures of the argon arc welding automatic welding of electric armour clamp, specifically include following step It is rapid:
Step 1: welding preparation, the determination of preparation, welding parameter including welding tooling and welding equipment and workpiece to be welded weld The cleaning of groove opened up with workpiece face of weld;
Step 2: the location and installation and preheating of workpiece are put the workpiece in front of between two positioning plates, making workpiece grooves and preheating version The guidance conical surface on end face fits, and then starts Hydraulic Cylinder slide along the guiding of sliding rail I to middle slip, makes to position Plate clamps workpiece to centre, and then preheating table is connected with external power supply, is heated to preheat temperature accordingly by plate thickness Degree;
Step 3: welding, plate clamping in tooling is complete and after having preheated, and preheating table is taken out of positioning plate limiting slot Out, make the weld groove of workpiece exposed outside, open welding at this time;
Step 4: after welding treatment after the completion of welding, will clean out around workpiece weld seam, by workpiece after workpiece is cooling completely It is removed from tooling.
Compared with prior art, the beneficial effects of the present invention are: structure of the invention setting rationally, functional, have with Lower advantage:
1. two pieces of heavy welding workpieces can be carried out auto-strengthening, and the holding of energy long period is auxiliarily fixed by the tooling State, positioning operation when welding heavy part is more light and handy, improves the efficiency of welding;
2. the welding workpiece of two fast longer weld seams more accurately can be docked, therefore improve welding by the tooling Quality.
Detailed description of the invention
Fig. 1 is structure of the invention axis side view;
Fig. 2 is the schematic diagram of the section structure at A-A in Fig. 1;
Fig. 3 is partial structurtes enlarged diagram at C in Fig. 2;
Fig. 4 is partial structurtes enlarged diagram at D in Fig. 2;
Fig. 5 is structure of the invention axis side explosive view;
Fig. 6 is partial structurtes enlarged diagram at B in Fig. 3.
In figure: 1, Working gantry;2, slide;3, hydraulic cylinder;4, positioning plate;5, adjusting rod;6, preheating table;101, workbench Plate;102, supporting leg;103, chip removal mouth;104, hydraulic cylinder fixed plate;105, sliding rail I;202, adjustment hole;203, sliding slot I;204, Sliding slot II;402, limiting slot;403, sliding rail II;404, swivelling chute;405, upper shield;501, screw rod;502, turntable;503, rotation connects Connector;601, heat-conducting plate;602, adding thermal resistance;603, scald protecting handle.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1 to Fig. 6 is please referred to, the present invention provides a kind of technical solution: a kind of argon arc welding automatic welding of electric armour clamp Tooling, the tooling include the positioning plate of Working gantry 1, the slide 2 of 1 upper end institute slide fit of Working gantry and 2 inside institute slide fit of slide 4, the upper end of Working gantry 1 is equipped with working plate 101, and is symmetrically arranged with four pairs at left and right sides of 101 upper surface of working plate Sliding rail I 105, and slide 2 is symmetrically equipped on sliding rail I 105, adjustment hole 202 is offered on the front/rear end of slide 2, it is sliding The bottom surface of seat 2 offers two sliding slot Is 203 slippery with sliding rail I 105, and the upper end of slide 2 offers sliding slot II 204, And positioning plate 4 is equipped in sliding slot II 204, the lower end of positioning plate 4 is equipped with the sliding rail II slippery with sliding slot II 204 403, the side of positioning plate 4 is connected with the adjusting rod 5 with 202 bolt of adjustment hole, is adjusted and is positioned by rotation adjusting lever 5 Position of the plate 4 on slide 2.
As shown in Figure 1, in the left and right ends of working plate 101, and be vertically connected between each pair of sliding rail I 105 Hydraulic cylinder fixed plate 104 is fixedly installed with hydraulic cylinder 3 between hydraulic cylinder fixed plate 104 and the lateral surface of slide 2, pass through control Hydraulic cylinder 3 stretches, and slide 2 is made to clamp along the guiding of sliding rail I 105 or separate outward.
As shown in Fig. 2, the centre of adjusting rod 5 is equipped with the screw rod 501 with 202 bolt of adjustment hole, and the one of screw rod 501 End is fixedly connected with the turntable 502 of disc-shaped structure, drives screw rod 501 to rotate in adjustment hole 202 by rotary turnplate 502, So that the rotary connecting joint 503 of 5 front end of adjusting rod is driven entire positioning plate 4 in turn, the guiding of II 204 is sliding along the chute on slide 2 It is dynamic.
As shown in Fig. 2, offer swivelling chute 404 on the front/rear end of positioning plate 4, and be socketed in swivelling chute 404 with The rotary connecting joint 503 that the other end of screw rod 501 is fixedly connected is fixedly installed with and 501 phase of screw rod at the notch of swivelling chute 404 The upper shield 405 matched is covered, this structure guarantees that rotary connecting joint 503 can rotate in swivelling chute 404, while adjusting rod 5 can be with Related 4 telescopic moving of positioning plate.
As shown in figure 5, offering limiting slot 402 on the medial surface of positioning plate 4, and the limiting slot 402 opposite in two front and backs Interior fixing card is furnished with preheating table 6, and this structure makes preheating table 6 can be quickly out of limiting slot 402 after the completion of to workpiece heat It takes out.
As shown in figure 5, the centre of preheating table 6 is equipped with heat-conducting plate 601, and embedded equipped with adding thermal resistance in heat-conducting plate 601 602, the side of heat-conducting plate 601 is fixedly connected with the scald protecting handle 603 of c-type structure, after the completion of preheating table 6 is to workpiece preheating, The surface of heat-conducting plate 601 is still hotter, and holding scald protecting handle 603 at this time can mention 6 entirety of preheating table out of limiting slot 402 Out.
As shown in figure 5, the four corners of 101 lower end surface of working plate are fixedly mounted, there are four supporting leg 102, working plates The middle position of 101 upper surfaces offers chip removal mouth 103, can be quickly by 101 centre of working plate by chip removal mouth 103 Scrap cleans up.
The present invention also provides a kind of welding procedures of the argon arc welding automatic welding of electric armour clamp, specifically include following step It is rapid::
Step 1: welding preparation, the determination of preparation, welding parameter including welding tooling and welding equipment and workpiece to be welded weld The cleaning of groove opened up with workpiece face of weld, when weldment is two blocks of common carbon structural steel plates, two pieces of plate sizes It is 1m long × 60cm wide × 12mm thick, and weld seam is straight weld, selects argon arc welding vertical masonry joint automatic welder, selects tungsten electrode diameter 6mm, gage of wire 4mm, welding current 320-330A, argon flow 10-12L/min, wire feed rate 135-140cm/min, weldering Speed 0.45-0.52m/min, 3 layers of the number of plies of welding are met, workpiece weld is opened into double V-groove, bevel angle is 60 °, groove depth For 10mm;The face of weld of workpiece is cleaned, the two sides of welding bevel of steel plate and welding surface are cleaned using cleaning agent and are done Only, the surface wipes of weldment are clean and air-dry after cleaning;
Step 2: the location and installation and preheating of workpiece make workpiece as shown in Fig. 2, two pieces of workpiece are put between two positioning plates Groove with preheating version front end face on the guidance conical surface fit, then start Hydraulic Cylinder slide along sliding rail I guiding to Middle slip clamps positioning plate workpiece to centre, then preheating table is connected with external power supply, heats by plate thickness To corresponding preheating temperature, the temperature of steel plate is heated to 100-150 DEG C, guarantees the temperature within the scope of the 3-5cm of welding groove two sides >=100 DEG C of degree;
Step 3: welding, plate clamping in tooling is complete and after having preheated, hold the handle of preheating table side by preheating table from Taken out in the limiting slot of positioning plate, keep the weld groove of workpiece exposed outside, open welding machine at this time, to the weld seams of plate two sides into Row successively welds;
Step 4: after welding treatment after the completion of welding, the impurity of face of weld is cleared up with hairbrush, and will be welded with electric grinding machine Face of weld after the completion carries out grinding process, and will clean out around workpiece weld seam, by workpiece after workpiece is cooling completely It is removed from tooling.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. a kind of argon arc welding automatic welding tooling of electric armour clamp, which includes Working gantry (1), on Working gantry (1) Hold the positioning plate (4) of institute's slide fit on the inside of the slide (2) and slide (2) of institute's slide fit, it is characterised in that: the Working gantry (1) Upper end is equipped with working plate (101), and is symmetrically arranged with four couples of sliding rail I at left and right sides of working plate (101) upper surface (105), it and on sliding rail I(105) is symmetrically equipped with slide (2), offers adjustment hole on the front/rear end of the slide (2) (202), the bottom surface of the slide (2) offers two sliding slot I(203s slippery with sliding rail I(105)), the slide (2) Upper end offers sliding slot II(204), and be equipped with positioning plate (4) in sliding slot II(204), the lower end of the positioning plate (4) is set Have the sliding rail II(403 slippery with sliding slot II(204)), the side of the positioning plate (4) is connected with and adjustment hole (202) The adjusting rod (5) of bolt.
2. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 1, it is characterised in that: the work In the left and right ends for making platen (101), and in each pair of sliding rail I(105) between be vertically connected with hydraulic cylinder fixed plate (104), hydraulic cylinder (3) are fixedly installed between the hydraulic cylinder fixed plate (104) and the lateral surface of slide (2).
3. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 1, it is characterised in that: the tune The centre of pole (5) is equipped with the screw rod (501) with adjustment hole (202) bolt, and is fixedly connected in one end of screw rod (501) The turntable (502) of disc-shaped structure.
4. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 1, it is characterised in that: described fixed It offers swivelling chute (404), and is socketed in the swivelling chute (404) another with screw rod (501) on the front/rear end of position plate (4) The rotary connecting joint (503) being fixedly connected is held, is fixedly installed at the notch of the swivelling chute (404) and is nested with screw rod (501) The upper shield (405) matched.
5. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 1, it is characterised in that: described fixed It is offered limiting slot (402) on the medial surface of position plate (4), and in opposite limiting slot (402) the interior fixing card in two front and backs equipped with pre- Hot plate (6).
6. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 5, it is characterised in that: described pre- The centre of hot plate (6) is equipped with heat-conducting plate (601), and embedded equipped with adding thermal resistance (602), the heat-conducting plate in heat-conducting plate (601) (601) side is fixedly connected with the scald protecting handle (603) of c-type structure.
7. a kind of argon arc welding automatic welding tooling of electric armour clamp according to claim 1, it is characterised in that: the work The four corners for making platen (101) lower end surface are fixedly mounted there are four supporting leg (102), working plate (101) upper surface Middle position offers chip removal mouth (103).
8. a kind of use a kind of welding procedure of the argon arc welding automatic welding tooling of electric armour clamp as described in claim 1, It is characterized in that, the welding procedure comprises the steps of:
Step 1: welding preparation, the determination of preparation, welding parameter including welding tooling and welding equipment and workpiece to be welded weld The cleaning of groove opened up with workpiece face of weld;
Step 2: the location and installation and preheating of workpiece are put the workpiece in front of between two positioning plates, making workpiece grooves and preheating version The guidance conical surface on end face fits, and then starts Hydraulic Cylinder slide along the guiding of sliding rail I to middle slip, makes to position Plate clamps workpiece to centre, and then preheating table is connected with external power supply, is heated to preheat temperature accordingly by plate thickness Degree;
Step 3: welding, plate clamping in tooling is complete and after having preheated, and preheating table is taken out of positioning plate limiting slot Out, make the weld groove of workpiece exposed outside, open welding at this time;
Step 4: after welding treatment after the completion of welding, will clean out around workpiece weld seam, by workpiece after workpiece is cooling completely It is removed from tooling.
CN201910658468.2A 2019-07-22 2019-07-22 A kind of the argon arc welding automatic welding tooling and its welding procedure of electric armour clamp Active CN110153537B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111644773A (en) * 2020-07-02 2020-09-11 叶国英 Welding robot with flue gas purification function
CN111770598A (en) * 2020-07-07 2020-10-13 中国铁建重工集团股份有限公司 Preheating device and preheating method for TBM (tunnel boring machine) tool apron welding

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CN109865976A (en) * 2019-03-20 2019-06-11 襄阳豪聪机电有限公司 A kind of adjustable welding clamp

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JP2004306056A (en) * 2003-04-03 2004-11-04 Nissan Motor Co Ltd Clamping fixture, and welding fixture system provided with recovery device of the clamping fixture
CN202447807U (en) * 2012-03-09 2012-09-26 浙江戈尔德减振器有限公司 Auxiliary welding fixture of projection welding machine
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111644773A (en) * 2020-07-02 2020-09-11 叶国英 Welding robot with flue gas purification function
CN111770598A (en) * 2020-07-07 2020-10-13 中国铁建重工集团股份有限公司 Preheating device and preheating method for TBM (tunnel boring machine) tool apron welding
CN111770598B (en) * 2020-07-07 2022-04-05 中国铁建重工集团股份有限公司 Preheating device and preheating method for TBM (tunnel boring machine) tool apron welding

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