CN110152419B - Multi-branch atomizing disk type atomizing spray gun device - Google Patents

Multi-branch atomizing disk type atomizing spray gun device Download PDF

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Publication number
CN110152419B
CN110152419B CN201910531199.3A CN201910531199A CN110152419B CN 110152419 B CN110152419 B CN 110152419B CN 201910531199 A CN201910531199 A CN 201910531199A CN 110152419 B CN110152419 B CN 110152419B
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China
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pipe
atomizing
branch
head
air
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CN110152419A (en
Inventor
李雪涛
张戈
杜彧
魏泽华
李绪东
李山峰
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Shandong Iron and Steel Co Ltd
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Shandong Iron and Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention belongs to the field of environmental protection equipment, and particularly discloses a multi-branch atomizing disk type atomizing spray gun device, which comprises a tail pipe, a multi-branch atomizing disk, an air pipe and a head pipe which are sequentially arranged, wherein the multi-branch atomizing disk comprises: the base plate and the plurality of branch atomizing columns are arranged on the rear side surface of the base plate, and through holes formed in the branch atomizing columns are communicated with the through holes formed in the base plate in a one-to-one correspondence manner; the air pipe sprays air into the head pipe; the head pipe is provided with a spray opening. The pressurized water firstly forms a plurality of high-speed atomized water flows through the multi-branch atomizing plate, the atomized water flows collide on the rear atomizing plate, so that atomized particles are more obvious in reduction effect, the atomized water mist is sprayed into the head pipe through the rear atomizing plate, the atomized water flow speed is further improved, the particle diameter of the atomized water is reduced, the high-speed and highly atomized water mist is sprayed out through the spraying opening of the head pipe under the impact of air sprayed by the air pipe, the spraying coverage area is greatly increased, the dust removal efficiency is improved, the dust removal range is enlarged, and the water consumption is reduced.

Description

Multi-branch atomizing disk type atomizing spray gun device
Technical Field
The invention belongs to the field of environmental protection equipment, and particularly relates to a multi-branch atomizing disk type atomizing spray gun device.
Background
In life and production, a lot of dust is generated in many places, the dust is scattered in the air, and the dust is solid particles capable of floating in the air. Because of the special properties of dust, the size of particle diameter and other factors, the dust has great harm to human health. Dust also has great influence on industrial production, reduces product quality and machine working accuracy, influences the visibility of the working environment, and some dust can explode under certain conditions. Dust with an excessive concentration is discharged into the atmosphere to cause environmental pollution, so that dust removal is necessary. The spray dust fall technology is a novel dust fall technology, and the principle is that water is sprayed in dust air in an atomizing mode, atomized water particles are smaller, the surface tension is smaller, dust in the air can be adsorbed and settled, and further the dust can be effectively controlled. The spraying dust settling equipment in the prior art has larger water particles sprayed out, lower adsorption effect on dust, waste of a large amount of water, smaller spraying coverage area, longer dust removal time and lower dust removal efficiency,
Accordingly, there is a need to provide a multi-branch atomizing disk atomizing spray gun apparatus that addresses the above-described deficiencies of the prior art.
Disclosure of Invention
The invention aims to provide a multi-branch atomizing disk type atomizing spray gun device to at least solve the problems of larger atomizing particle size, water waste, small atomizing coverage, low dust removal efficiency and the like of the conventional atomizing equipment.
In order to achieve the above object, the present invention provides the following technical solutions:
the multi-branch atomizing disk type atomizing spray gun device comprises a head pipe, an air pipe, a multi-branch atomizing disk and a tail pipe, wherein the multi-branch atomizing disk is arranged between the head pipe and the tail pipe; the multi-branch atomizing disk includes: the device comprises a chassis and a plurality of branch atomization columns arranged on the rear side surface of the chassis, wherein through holes formed in the branch atomization columns are communicated with the through holes formed in the chassis in a one-to-one correspondence manner, and the front side surface of the chassis is close to the tail pipe relative to the rear side surface; an air pipe is arranged between the multi-branch atomizing disk and the head pipe, and the air pipe sprays air into the head pipe; the head pipe is provided with a spray opening, and the tail pipe is used for receiving liquid to be atomized.
As a preferable mode, the multi-branch atomizing disk type atomizing spray gun device further comprises a middle pipe, the air pipe is communicated with the tail pipe through the middle pipe, the multi-branch atomizing disk is arranged in the middle pipe, and a space is reserved between a branch atomizing column of the multi-branch atomizing disk and the air pipe in the axial direction of the middle pipe.
As the preferable scheme, the multiple branch atomizing spray gun device comprises a central branch atomizing column group and edge branch atomizing column groups, wherein the free end faces of all branch atomizing columns in the central branch atomizing column group are planes, the free end faces of all branch atomizing columns in the edge branch atomizing column group are inclined planes, and the heights of all branch atomizing columns in the edge branch atomizing column group are gradually reduced in the radial direction of the chassis.
According to the multi-branch atomizing disk type atomizing spray gun device, as a preferable scheme, the rear atomizing disk is arranged between the head pipe and the multi-branch atomizing disk, a plurality of through holes are arranged on the rear atomizing disk, the inner diameter of each through hole is smaller than that of each through hole, and the number of the through holes is larger than that of the through holes.
In the multi-branch atomizing disk type atomizing spray gun device, as a preferable scheme, the rear atomizing disk is arranged at one end of the middle pipe, which is close to the air pipe.
In the multi-branch atomizing disk type atomizing spray gun device, preferably, a plurality of spray heads are arranged on the air pipe, and the air is sprayed into the head pipe through the spray heads.
In the multi-branch atomizing disk type atomizing spray gun device, preferably, the spray direction of the spray heads and the flowing direction of the liquid in the tail pipe form an included angle of 45 degrees, and the spray heads are positioned in the same conical surface.
In the multi-branch atomizing disk type atomizing spray gun device, the length of the plurality of spray heads is the same as a preferable scheme.
The multi-branch atomizing disk type atomizing spray gun device comprises the main atomizing pipe, wherein the main atomizing pipe comprises a pipe body and a pipe head, the pipe head is arranged at one end of the pipe body and is in a frustum shape, a plurality of mounting holes corresponding to the branch atomizing columns are formed in the pipe head, the multi-branch atomizing disk is arranged in the pipe head, the pipe head is arranged in the middle pipe, and the pipe body is arranged in the tail pipe.
In the multi-branch atomizing disk type atomizing spray gun device, preferably, the inner diameters of the head pipe, the middle pipe and the tail pipe are the same, and the caliber of the spray opening is smaller than the inner diameter of the head pipe.
Compared with the closest prior art, the technical scheme provided by the invention has the following excellent effects:
According to the multi-branch atomizing disk type atomizing spray gun device, pressure water is divided into a plurality of branches through the multi-branch atomizing disk, so that the water flow speed is improved, the rear atomizing disk is arranged behind the multi-branch atomizing disk, water sprayed out of the multi-branch atomizing disk impinges on the rear atomizing disk, so that an effect of reducing atomized particles is more obvious, water mist is sprayed out of the rear atomizing disk into the head pipe, the water flow speed of the atomized water is further improved under the impact of air sprayed out of the air pipe, the particle diameter of the atomized water is reduced, high-speed and highly atomized water mist is sprayed out of the nozzle of the head pipe, the spraying coverage area is greatly increased, the dust collection capability of the water mist particles is increased, the dust collection efficiency is improved, the dust collection range is enlarged, and the water consumption is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application.
Wherein:
FIG. 1 is a schematic view of a multi-branch atomizing disk type atomizing spray gun device according to an embodiment of the present invention;
FIG. 2 is an exploded view of a multi-branch atomizing disk type atomizing spray gun device according to an embodiment of the present invention;
FIG. 3 is a schematic view of an air duct structure according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a multi-branch atomizing disk according to an embodiment of the present invention;
FIG. 5 is a cross-sectional view of a multi-branch atomizing disk according to an embodiment of the present invention;
FIG. 6 is a schematic view of a multi-branch atomizing tube according to an embodiment of the present invention installed in a primary atomizing tube.
In the figure: 1. a head pipe; 11. a spray opening; 2. an air duct; 21. a spray head; 3. a multi-branch atomizing disk; 31. a branch atomization column; 32. a chassis; 4. a tail pipe; 5. a middle tube; 6. a rear atomization plate; 7. a primary atomizing tube; 71. a pipe body; 72. a tube head; 721. and (5) mounting holes.
Detailed Description
The application will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. refer to the orientation or positional relationship based on that shown in the drawings, merely for convenience of description of the present invention and do not require that the present invention must be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. The terms "coupled" and "connected" as used herein are to be construed broadly and may be, for example, fixedly coupled or detachably coupled; either directly or indirectly through intermediate components, the specific meaning of the terms being understood by those of ordinary skill in the art as the case may be.
According to an embodiment of the present invention, as shown in fig. 1 to 6, the present invention provides a multi-branch atomizing disk type atomizing spray gun device, which includes a head pipe 1, an air pipe 2, a multi-branch atomizing disk 3, and a tail pipe 4. A multi-branch atomizing disk 3 is arranged between the head pipe 1 and the tail pipe 4. The multi-branch atomizing disk 3 includes: the base plate 32 and a plurality of branch atomizing columns 31 arranged on the trailing side of the base plate 32, through holes formed in the branch atomizing columns 31 are communicated with through holes formed in the base plate 32 in a one-to-one correspondence manner, namely, through holes formed in the multi-branch atomizing plate 3 penetrate through the base plate 32 and the branch atomizing columns 31 so that liquid passes through the multi-branch atomizing plate 3 to form a plurality of atomized liquid flows, the leading side face of the base plate 32 is close to the tail pipe 4 relative to the trailing side face, and at the moment, the leading side face faces the flowing direction of the liquid to be atomized. An air pipe 2 is arranged between the multi-branch atomizing disk 3 and the head pipe 1, and the air pipe 2 sprays air into the head pipe 1; the primary atomized liquid passing through the multi-branch atomizing disk 3 is further atomized. The head pipe 1 is provided with a spray opening 11 and the tail pipe 4 is used for receiving liquid to be atomized, which can be water.
When in use, water enters through the tail pipe 4 and passes through the multi-branch atomizing disk 3 to form a plurality of atomized water flows; the speed of the water flow is further improved, a plurality of high-speed atomized water flows are further atomized under the injection of compressed gas sprayed by the air pipe 2, the speed of the atomized water is further improved, high-speed and highly atomized water mist is sprayed out through the spray opening 11, the spray coverage area is greatly increased, the dust collection capacity of water mist particles is increased, the dust collection efficiency is improved, the dust collection range is enlarged, and the water consumption is reduced.
Further, the atomizing spray gun device further comprises a middle pipe 5, the air pipe 2 is communicated with the tail pipe 4 through the middle pipe 5, and the multi-branch atomizing disk 3 is arranged in the middle pipe 5. The branch atomizing columns 31 of the multi-branch atomizing disk 3 are spaced from the air pipe 2 in the axial direction of the intermediate pipe 5.
In order to ensure that a high water mist spraying speed is obtained, in the embodiment of the invention, the pipe diameters of the head pipe 1, the intermediate pipe 5 and the tail pipe 4 are the same, and the caliber of the spraying opening 11 is smaller than the inner diameter of the head pipe 1. Specifically, the head pipe 1 is in a truncated cone shape, the spray opening 11 is positioned at the small diameter end of the head pipe 1, and the spray opening 11 coincides with the axis of the head pipe 1. Specifically, the head pipe 1 and the spray opening 11 are cylindrical, the spray opening 11 is in transitional connection with the head pipe 1 through a round table, and the axis of the spray opening 11 is coincident with the axis of the head pipe 1. Further, the plurality of branch atomizing columns 31 are divided into a center branch atomizing column group and an edge branch atomizing column group, the free end face of each branch atomizing column in the center branch atomizing column group is a plane, the free end face of each branch atomizing column 31 in the edge branch atomizing column group is an inclined plane, the edge branch atomizing column group comprises a plurality of branch atomizing columns which are uniformly arranged along the circumferential direction of the chassis 32, and the height of each branch atomizing column 31 in the edge branch atomizing column group is gradually reduced in the radial direction of the chassis. In the specific embodiment of the present invention, the central branch atomizing column set includes one branch atomizing column 31, and the axis of the branch atomizing column 31 coincides with the axis of the chassis 32. The branch atomizing columns of the center branch atomizing column group have a height that is higher than the height of each branch atomizing column in the edge branch atomizing columns, which is relative to the chassis 32. Through so setting up make water form high-speed rivers after the multi-branch road atomizing dish 3, high-speed rivers striking is on following rearmounted atomizing dish 6, atomizes into the atomized water granule of tiny particle, under the wind-force effect of tuber pipe 2, atomized water granule further reduces, and the speed further improves simultaneously to it is effectual to realize the atomizing, and spray distance is far away, effect that coverage area is big. Because the inclined plane of each branch atomizing column in the edge branch atomizing column group is an elliptical plane, preferably, a plurality of through hole rings are distributed along the elliptical radial direction, each through hole ring comprises a plurality of through holes, and the plurality of through holes are uniformly distributed along the circumferential direction (namely, the elliptical circumferential direction) of the inclined plane.
In order to further atomize the water flow flowing out of the multi-branch atomizing disk 3, a rear atomizing disk 6 is arranged between the head pipe 1 and the multi-branch atomizing disk 3. Specifically, the rear atomizing disk 6 is arranged in the middle pipe 5 near one end of the air pipe 2. A plurality of through holes are arranged on the rear atomizing disk 6, the inner diameter of each through hole is smaller than that of the through holes on the multi-branch atomizing disk 3, and the number of the through holes is larger than that of the through holes. The rear atomizing disk 6 is disk-shaped, and the through holes are uniformly distributed on the rear atomizing disk 6.
In order to enhance the efficiency of the air duct 2 in injecting compressed air, a plurality of nozzles 21 are provided on the air duct 2, and air is injected into the head pipe 1 through the nozzles 21. The spray direction of the spray heads 21 and the flow direction of the liquid in the tail pipe 4 form an included angle of 45 degrees, the spray heads 21 are positioned in the same conical surface, and the heads of the spray heads 21 are positioned in the same horizontal section of the conical surface. The impact atomization of the atomized water by the concentrated wind power is facilitated. In the specific embodiment of the invention, the air pipe 2 is annular, the outer wall of the air pipe 2 is provided with an air inlet, the air pipe 2 is hollow, the spray heads 21 are uniformly distributed on the end face of the air pipe 2, and the lengths of the spray heads 21 are the same.
In order to facilitate the installation of the multi-branch atomizing disk 3, in the embodiment of the invention, the atomizing spray gun device further comprises a primary atomizing pipe 7, wherein the primary atomizing pipe 7 is arranged in the tail pipe 4 and the middle pipe 5, the primary atomizing pipe 7 comprises a pipe body 71 and a pipe head 72, the pipe head 72 is arranged at one end of the pipe body 71, a plurality of mounting holes 721 corresponding to the branch atomizing columns 31 are arranged on the frustum pipe head 72, the branch atomizing columns 31 of the multi-branch atomizing disk 3 are arranged in the pipe head 72, the pipe head 72 is arranged in the middle pipe 5, and the pipe body 71 is arranged in the tail pipe 4. Because the water flow pressure is bigger, the pipe body 71 of the primary atomization pipe 7 is arranged in the tail pipe 4, water flow enters through the pipe body 71, the compressive strength is greatly increased due to the structural design of the two layers (the primary atomization pipe 7 layer and the tail pipe 4 layer), and the damage to the tail pipe 4 caused by overlarge water flow pressure is avoided.
In the embodiment of the present invention, water is selected as an atomization target, and the atomization spray gun device of the present invention is also applicable to other liquids such as pesticide mixed liquid, medical sterilization water, pesticide, etc., which is not limited in this regard.
When the multi-branch atomizing disk type atomizing spray gun device is used, the head pipe 1, the air pipe 2, the middle pipe 5 and the tail pipe 4 are sequentially connected in series, the connecting parts are in sealing connection, the multi-branch atomizing disk 3 is arranged in the primary atomizing pipe 7, the primary atomizing pipe 7 is arranged in the tail pipe 4 and the middle pipe 5, pressurized water is introduced into the pipe body 71 of the primary atomizing pipe 7, compressed gas is introduced into the air pipe 2, the pressurized water is split into a plurality of high-speed fine water flows after passing through the multi-branch atomizing disk 3, the plurality of high-speed fine water flows are sprayed on the rear atomizing disk 6, the water flows collide on the rear atomizing disk 6 to be atomized into water mist, and the impact force is larger when the water flow speed is higher and passes through the rear atomizing disk 6, the water drops are easier to be atomized, and the particles are smaller. The water mist passing through the rear atomization plate 6 is fully mixed with gas under the impact of compressed gas sprayed by the spray head 21 of the air pipe 2, and the compressed gas sprayed by the air pipe 2 accelerates the water mist while impacting the water mist to refine particles. Under the impact of compressed air of the air pipe 2, water mist with finer particles and higher speed is sprayed out at high speed through a spray opening 11 on the head pipe 1. The smaller the diameter of the sprayed water mist particles, the easier the fan-shaped surface is formed during spraying, and the larger the water mist coverage area is compared with the large particles. The smaller the diameter of the water mist particles, the smaller the surface tension, so that the dust collection capability of the water mist particles is improved, the dust collection efficiency is improved, the dust collection range is enlarged, and the water consumption is reduced. Because the atomized water particles are very small, the evaporation is faster in the air, and the device can also be used as air humidifying equipment to humidify the air in a large space.
In summary, the multi-branch atomizing disk type atomizing spray gun device provided by the invention divides pressure water into a plurality of branches through the multi-branch atomizing disk, so that the water flow speed is improved, the rear atomizing disk is arranged behind the multi-branch atomizing disk, water sprayed by the multi-branch atomizing disk impinges on the rear atomizing disk, so that the effect of reducing atomized particles is more obvious, water mist enters the head pipe through the rear atomizing disk, the flow speed of the atomized water is further improved under the impact of air sprayed by the air pipe, the particle diameter of the atomized water is reduced, high-speed and highly atomized water mist is sprayed through the spraying opening of the head pipe, the spraying coverage area is greatly increased, the dust collection capability of the water mist particles is increased, the dust collection efficiency is improved, the dust collection range is increased, and the water consumption is reduced.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. A multi-branch atomizing disk type atomizing spray gun device is characterized in that,
The atomizing spray gun device comprises a head pipe, an air pipe, a multi-branch atomizing disk and a tail pipe, wherein the multi-branch atomizing disk is arranged between the head pipe and the tail pipe;
The multi-branch atomizing disk includes: the device comprises a chassis and a plurality of branch atomization columns arranged on the rear side surface of the chassis, wherein through holes formed in the branch atomization columns are communicated with the through holes formed in the chassis in a one-to-one correspondence manner, and the front side surface of the chassis is close to the tail pipe relative to the rear side surface;
an air pipe is arranged between the multi-branch atomizing disk and the head pipe, and the air pipe sprays air into the head pipe;
the head pipe is provided with a spray opening, and the tail pipe is used for receiving liquid to be atomized;
The atomizing spray gun device further comprises a middle pipe, the head pipe, the air pipe, the middle pipe and the tail pipe are sequentially connected in series, the air pipe is communicated with the tail pipe through the middle pipe, the multi-branch atomizing disk is arranged in the middle pipe, and a space is arranged between a branch atomizing column of the multi-branch atomizing disk and the air pipe in the axial direction of the middle pipe;
The plurality of branch atomizing columns are divided into a central branch atomizing column group and an edge branch atomizing column group, the free end face of each branch atomizing column in the central branch atomizing column group is a plane, the free end face of each branch atomizing column in the edge branch atomizing column group is an inclined plane, and the height of each branch atomizing column in the edge branch atomizing column group is gradually reduced in the radial direction of the chassis;
A rear atomizing disk is arranged between the head pipe and the multi-branch atomizing disk, and the rear atomizing disk is arranged at one end of the middle pipe, which is close to the air pipe; a plurality of through holes are arranged on the rear atomization plate, the inner diameter of each through hole is smaller than that of each through hole, and the number of the through holes is larger than that of the through holes;
The air pipe is provided with a plurality of spray heads, and air is sprayed into the head pipe through the spray heads; the included angle between the spraying direction of the spray heads and the flowing direction of the liquid in the tail pipe is 45 degrees, and the spray heads are positioned in the same conical surface.
2. A multi-branch atomizing disk atomizing spray gun apparatus as set forth in claim 1, wherein,
The length of the plurality of spray heads is the same.
3.A multi-branch atomizing disk atomizing spray gun apparatus as set forth in claim 1, wherein,
The atomizing spray gun device further comprises a primary atomizing pipe, the primary atomizing pipe comprises a pipe body and a pipe head, the pipe head is arranged at one end of the pipe body, the pipe head is in a frustum shape, a plurality of mounting holes corresponding to the branch atomizing columns are formed in the pipe head, the multi-branch atomizing disk is arranged in the pipe head, the pipe head is arranged in the middle pipe, and the pipe body is arranged in the tail pipe.
4. A multi-branch atomizing disk atomizing spray gun apparatus as set forth in claim 1, wherein,
The inner diameters of the head pipe, the middle pipe and the tail pipe are the same, and the caliber of the spraying opening is smaller than the inner diameter of the head pipe.
CN201910531199.3A 2019-06-19 2019-06-19 Multi-branch atomizing disk type atomizing spray gun device Active CN110152419B (en)

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Publication number Priority date Publication date Assignee Title
CN110604985A (en) * 2019-10-18 2019-12-24 徐州烁鼎机械制造有限公司 Engineering mechanical equipment for humidifying micro-fog
CN110694398A (en) * 2019-11-17 2020-01-17 徐州铭博矿山科技有限公司 Dust removal equipment of mining machinery

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CN210229479U (en) * 2019-06-19 2020-04-03 山东钢铁股份有限公司 Multi-branch atomizing disk type atomizing spray gun device

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