Electronic component welding equipment
Technical Field
The invention relates to the technical field of electronic component welding equipment, in particular to electronic component welding equipment.
Background
The electronic components are components of electronic elements and small-sized electric machines and instruments, are usually composed of a plurality of parts and can be commonly used in similar products; it is a general name of some parts in the industries of electric appliances, radio, instruments and the like, such as capacitors, transistors, hairsprings, springs and other sub-devices. Diodes and the like are common.
At present at the welding equipment that electronic components used, the flue gas that produces when the welding does not directly discharge to external environment, can not handle by the flue gas and cause environmental pollution, the welding point and ambient environmental temperature are higher when welding electronic components moreover, scald staff's hand easily for the security is lower.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides electronic component welding equipment which can absorb smoke and has a cooling function.
The invention provides electronic component welding equipment, which comprises a shell and a welding device, wherein a cooling mechanism matched with the shell is arranged in the side wall of the shell, an air inlet is arranged on the side wall of the left end of the shell below the cooling mechanism, a placing plate for placing the welding device is fixedly connected to the inner wall of the left end of the shell, a first spring is fixedly connected to the side wall of the shell above the placing plate, the right end of the first spring is fixedly connected with the welding device, a rotating mechanism is rotatably arranged in the shell, a processing disc is coaxially and fixedly connected to the rotating mechanism, a plurality of fixing mechanisms for electric elements are arranged on the processing disc, a driving mechanism is fixedly connected to the top surface of the shell and is in transmission connection with the rotating mechanism, an air guide pipe is communicated with the side wall of the right end of the shell, and an air suction mechanism is arranged, the air suction mechanism is in transmission connection with the driving mechanism, the air outlet end of the air guide tube is communicated with a water tank, the water tank is fixedly mounted on the side wall of the right end of the shell, the water tank is provided with an air guide hole communicated with the cooling mechanism, a sealing door is rotatably mounted on the side wall of the front end of the shell, an operation opening is formed in the sealing door, and an operation mechanism is mounted in the operation opening in a sealing mode.
In the electronic component welding equipment, the dust screen is installed in the air inlet.
In the electronic component welding equipment, the cooling mechanism comprises a cavity arranged in the shell, the side wall of the cavity is provided with an air guide port communicated with the air guide hole, and the side wall of the left end of the cavity is provided with an air exhaust port.
In foretell electronic components welding equipment, rotary mechanism is including setting up the first rotation axis in the casing, the both ends of first rotation axis are rotated with the top surface and the bottom of casing respectively and are connected, the first belt pulley of coaxial fixedly connected with on the first rotation axis, first belt pulley is connected with the actuating mechanism transmission, the coaxial fixed connection of processing dish is on first rotation axis, the processing dish is located the below of first belt pulley.
In foretell electronic components welding equipment, fixed establishment is including setting up in the standing groove of processing dish up end, the bottom of standing groove is equipped with two spouts, be equipped with the slider in the spout, the upper end fixedly connected with splint of slider, fixedly connected with second spring on the lateral wall of splint, the one end that splint were kept away from to the second spring is connected with the inner wall fixed connection of standing groove.
In foretell electronic components welding equipment, actuating mechanism includes fixed mounting the driving motor on the casing top surface, driving motor's drive shaft sets up vertically down, driving motor's drive shaft lower extreme fixedly connected with second rotation axis, coaxial fixedly connected with second belt pulley and first helical gear on the second rotation axis, the second belt pulley is connected with first belt pulley transmission, first helical gear is connected with the drive of air suction mechanism.
In the electronic component welding equipment, the air suction mechanism comprises a vertical rod fixedly installed in the air guide pipe, a third rotating shaft penetrates through the vertical rod, the third rotating shaft is located at one end outside the air guide pipe and is fixedly connected with a second helical gear, the second helical gear is meshed with the first helical gear, and the third rotating shaft is located on the part inside the air guide pipe and is coaxially and fixedly connected with the fan blade.
In the electronic component welding equipment, the operating mechanism comprises a glass plate which is hermetically arranged in the operating port, two sleeve openings are arranged on the glass plate, and sleeves with a closing-up function are hermetically arranged in the sleeve openings.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, the air guide pipe and the water tank can absorb the flue gas generated by welding into the water tank through the arranged air suction mechanism, and granular impurities in the flue gas can be absorbed through water energy in the water tank, so that unnecessary pollution caused by the fact that the flue gas is directly discharged to the external environment is avoided, and the environmental protection performance of welding equipment can be effectively ensured.
2. According to the invention, the cooling mechanism communicated with the water tank is arranged, so that the whole shell can be cooled, namely the first step of cooling, and the air suction mechanism is matched, so that the smoke in the shell can be sucked, and meanwhile, the circulation of air in the shell can be facilitated, and then, the cooling in the shell can be promoted, and the second step of cooling is convenient for the stable and rapid reduction of a welding point and the shell through the two steps of cooling, so that the scalding to the hands of workers is avoided, and the safety of welding equipment can be effectively improved.
3. According to the invention, the plurality of fixing mechanisms arranged on the processing disc are used for conveniently and continuously welding a plurality of electronic components, so that the welding efficiency of the electrical components can be effectively improved.
Drawings
Fig. 1 is a perspective view of an electronic component soldering apparatus according to the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is a partial enlarged view of FIG. 1 at B;
fig. 4 is a top view of a processing tray in an electronic component welding apparatus according to the present invention;
fig. 5 is a schematic front structural diagram of an electronic component soldering apparatus according to the present invention.
In the figure: the device comprises a shell 1, a welding device 2, a cooling mechanism 3, an air inlet 4, a placing plate 5, a first spring 6, a rotating mechanism 7, a processing disc 8, a fixing mechanism 9, a driving mechanism 10, an air guide pipe 11, an air suction mechanism 12, a water tank 13, an air guide hole 14, a dust screen 15, a cavity 16, an air outlet 17, an operating mechanism 18, a first rotating shaft 19, a first belt pulley 20, a placing groove 21, a chute 22, a sliding block 23, a clamping plate 24, a second spring 25, a driving motor 26, a second rotating shaft 27, a second belt pulley 28, a first helical gear 29, a vertical rod 30, a third rotating shaft 31, a second helical gear 32, a fan blade 33, a glass plate 34, a sleeve 35, a sleeve 36 and a sealing door 37.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Examples
As shown in fig. 1-5, an electronic component welding apparatus includes a housing 1 and a welding device 2, wherein the specific structure and operation principle of the welding device 2 are the prior art, and are not described herein, the housing 1 is sealed completely, a cooling mechanism 3 is disposed in a side wall of the housing 1 and is matched with the housing 1, an air inlet 4 is disposed on a left end side wall of the housing 1 below the cooling mechanism 3, a placing plate 5 for placing the welding device 2 is fixedly connected to a left end inner wall of the housing 1, a first spring 6 is fixedly connected to a side wall of the housing 1 above the placing plate 5, a right end of the first spring 6 is fixedly connected to the welding device 2, it should be explained that the welding device 2 is placed on the placing plate 5 for easy access, and at the same time, the distance between the welding device 2 and the inner wall of the housing 1 is convenient to control through the effect of the first spring 6, the welding device is convenient for welding electronic components by using the welding device 2, the rotating mechanism 7 is rotatably installed in the shell 1, the rotating mechanism 7 is coaxially and fixedly connected with the processing disc 8, the processing disc 8 is provided with a plurality of fixing mechanisms 9 for electrical components, it needs to be explained that the processing disc 8 is a circular disc, the plurality of fixing mechanisms 9 are uniformly distributed at the edge of the processing disc 8, the top surface of the shell 1 is fixedly connected with the driving mechanism 10, the driving mechanism 10 is in transmission connection with the rotating mechanism 7, the side wall of the right end of the shell 1 is communicated with the air duct 11, wherein the air inlet end of the air duct 11 is close to the top surface of the shell 1, the direction of air flow in the shell 1 is convenient to move from bottom to top, the smoke dust is favorably driven to float upwards, the temperature in the shell 1 can be conveniently reduced, the air suction mechanism 12 is arranged in the air, the air outlet end of the air duct 11 is communicated with a water tank 13, the water tank 13 is fixedly installed on the side wall of the right end of the shell 1, the water tank 13 is provided with an air guide hole 14 communicated with the cooling mechanism 3, it is worth mentioning that the air outlet end of the air duct 11 is positioned below the water level of the water tank 13, discharged air is contacted and mixed with water, impurities in the air flow can be effectively absorbed, in addition, the water tank 13 has sealing performance and is convenient for replacing water, the prior art is not repeated, a sealing door 37 is rotatably installed on the side wall of the front end of the shell 1, an operation opening is formed in the sealing door 37, an operation mechanism 18 is hermetically installed in the operation opening, a dustproof net 15 is installed in the air inlet 4, it needs to be explained that electronic components can be conveniently placed on the processing disc 8 through the opening and closing of the sealing door 37, the sealing performance of the shell 1 is not ensured, and the cleanliness of air entering the shell 1 can, in addition, the airflow entering the shell 1 is in a pulse form, so that the dust screen 15 shakes, and dust removal of the dust screen 15 is facilitated.
Wherein, cooling body 3 is including setting up the cavity 16 in casing 1, the lateral wall of cavity 16 is equipped with the air guide mouth that is linked together with air guide hole 14, be equipped with gas vent 17 on the left end lateral wall of cavity 16, it should be said that, the gas after water tank 13 absorbs the cooling can be cooled down casing 1, and gas vent 17 and air guide mouth symmetry set up, gas vent 17 is located the top of air guide mouth, be convenient for make the air current after the cooling fully in whole cavity 16, improve heat exchange time and increase heat exchange area, do benefit to the cooling effect that improves casing 1.
Wherein, rotary mechanism 7 is including setting up the first rotation axis 19 in casing 1, the both ends of first rotation axis 19 are rotated with the top surface and the bottom of casing 1 respectively and are connected, coaxial fixedly connected with first belt pulley 20 on the first rotation axis 19, first belt pulley 20 is connected with actuating mechanism 10 transmission, processing dish 8 coaxial fixed connection is on first rotation axis 19, processing dish 8 is located the below of first belt pulley 20, it should be said that, processing dish 8 is located the below of placing board 5, be convenient for carry out welding operation, first rotation axis 19 has the stable supporting effect to processing dish 8 and place its upper end electronic components.
Wherein, fixed establishment 9 is including setting up in the standing groove 21 of processing dish 8 up end, the bottom of standing groove 21 is equipped with two spouts 22, be equipped with slider 23 in the spout 22, slider 23's upper end fixedly connected with splint 24, fixedly connected with second spring 25 on splint 24's the lateral wall, the one end that splint 24 were kept away from to second spring 25 and standing groove 21's inner wall fixed connection, it is required to explain, place electronic components in standing groove 21, utilize splint 24 and standing groove 21's front and back inner wall can carry out effectual fixed to electronic components, be convenient for improve electronic components's stability when welding, in addition, because second spring 25 has scalability, make splint 24's position adjustable, be convenient for fix not unidimensional electrical components.
More specifically, actuating mechanism 10 includes drive motor 26 of fixed mounting on casing 1 top surface, drive motor 26's drive shaft sets up vertically down, drive motor 26's drive shaft lower extreme fixedly connected with second rotation axis 27, coaxial fixedly connected with second belt pulley 28 and first helical gear 29 on the second rotation axis 27, second belt pulley 28 is connected with first belt pulley 20 transmission, first helical gear 29 is connected with aspiration mechanism 12 transmission, it needs to explain, first belt pulley 20 passes through the belt and is connected with second belt pulley 28 transmission, first belt pulley 20 is greater than second belt pulley 28, be convenient for carry out the deceleration to second belt pulley 28, drive motor 26's concrete structure and theory of operation are prior art, do not do the repeated description here.
Wherein, the air suction mechanism 12 includes the montant 30 of fixed mounting in the air duct 11, it is equipped with third rotation axis 31 to run through on the montant 30, the third rotation axis 31 is located one of the outer fixedly connected with second helical gear 32 of air duct 11, second helical gear 32 meshes with first helical gear 29 mutually, coaxial fixedly connected with fan blade 33 on the part that third rotation axis 31 is located the air duct 11, it is worth mentioning, first helical gear 29 is greater than second helical gear 32, be convenient for drive third rotation axis 31 fast revolution, in addition can be with the theory of operation of air suction to the air duct 11 in the casing 1 through the fast revolution of fan blade 33, for prior art, do not describe herein repeatedly.
More specifically, the operating mechanism 18 includes a glass plate 34 hermetically installed in the operating opening, two cuffs 35 are provided on the glass plate 34, and cuffs 36 having a closing function are hermetically installed in the cuffs 35, it should be explained that the transparent glass plate 34 facilitates clear penetration into the housing 1, so as to facilitate manual operation, and since the cuffs 36 have a tightening function, the sealing performance of the housing 1 can be ensured when the housing is worn on the arm, and the cuffs 36 have sealing performance.
In the invention, the sealing door 37 is opened to push the clamping plates 24 to the inner wall of the placing groove 21, the electronic components are placed in the placing groove 21, the two clamping plates 24 can effectively fix the electronic components under the action of the second spring 25, a plurality of electronic components can be fixedly limited in the placing grooves 21 by the working principle, the stability during welding is convenient to improve, after the electronic components are installed, the sealing door 37 is concerned, the two hands of a worker extend into the shell 1 through the sleeves 36, the welding device 2 is operated by hands, the driving motor 26 is started to do periodic stop-start movement, the second rotating shaft 27 can be driven to rotate when the driving motor 26 works, the first belt pulley 20 is in transmission connection with the second belt pulley 28, so that the first rotating shaft 19 and the processing disc 8 can be driven to synchronously rotate at low speed, and the electronic components on the processing disc 8 can be conveniently moved in position, facilitating the soldering of the next electronic component when the drive motor 26 stops operating; because the first bevel gear 29 is meshed with the second bevel gear 32, the third rotating shaft 31 and the fan blade 33 can be driven to rotate rapidly, the fan blade 33 can rotate to generate suction force conveniently, the influence of the vertical rod 30 on the air flow is small and negligible, the air in the shell 1 can be sucked into the air guide pipe 11, the sucked air is guided into the water tank 13, the sucked air is absorbed and cooled by the water in the water tank 13, the smoke dust in the shell 1 can be absorbed, the environmental protection performance of welding equipment is improved, in addition, the heat generated by welding and the heat generated by the driving motor 26 can be absorbed, the shell 1 and the driving motor 26 can be cooled conveniently, the phenomenon that hands are scalded when workers operate is avoided, the safety of the welding equipment is improved, the cooled air enters the cavity 16 through the air guide hole 14 and the air guide hole, and the cooled air is filled in the cavity 16, and then, the cooling effect of the shell 1 can be further promoted, the service life of the welding equipment is convenient to improve, and when the driving motor 26 is stopped, the electronic components can be conveniently welded.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.