CN110142367A - A kind of accurate staking tooling and staking technique of vehicle dormer window plate - Google Patents
A kind of accurate staking tooling and staking technique of vehicle dormer window plate Download PDFInfo
- Publication number
- CN110142367A CN110142367A CN201910431140.7A CN201910431140A CN110142367A CN 110142367 A CN110142367 A CN 110142367A CN 201910431140 A CN201910431140 A CN 201910431140A CN 110142367 A CN110142367 A CN 110142367A
- Authority
- CN
- China
- Prior art keywords
- staking
- plate
- dormer window
- vehicle dormer
- tooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/44—Rivet hole positioners
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a kind of accurate staking toolings of vehicle dormer window plate, comprising: rack, the support column connecting with the housing slide, the positioning pin for being fixed on frame top, the Z-shaped plate for being fixed on frame top, the sensing device being fixedly connected with the Z-shaped plate, the turntable for being fixed on bottom of the frame;The glide direction of the support column is parallel to the bus of the positioning pin;Receiver is equipped at the top of the sensing device;The receiver is cylinder, and top is equipped with the supporting table of hollow round table shape.The present invention relates to a kind of staking techniques of vehicle dormer window plate, comprising: Step1: positioning plate;Step2: staking hole location is determined;Step3: filling riveting nut;Step4: it is equipped with hand riveter;Step5: single hole staking;Step6: hole location to be processed is adjusted;Step7: anti-leak detection.
Description
Technical field
The present invention relates to staking technical field, the accurate staking tooling of specifically a kind of vehicle dormer window plate and a kind of automobile
The staking technique of skylight plate.
Background technique
When existing vehicle dormer window plate carries out staking, added in turn with hand riveter again after needing to position staking hole one by one
Work.Need worker oneself movement that position is looked for change processing hole during this, since the hole location of processing is more, it sometimes appear that some draw
Rivet hole position is simultaneously not filled by processing riveting nut, or is filled with but does not carry out staking.This is artificial right in turn again after just needing to process
Pulling rivet carries out qualification detection and leakproof inspection, and not only working hour spent by cumbersome is long, and precision is relatively low.It is corresponding existing
There is technique also cumbersome, time-consuming.A kind of tooling is now designed, help positions skylight to position staking hole location, then will be after staking
Riveting nut carries out leakproof inspection and detects its qualification, realizes accurate staking.
Summary of the invention
The present invention be exactly in view of the deficienciess of the prior art, provide a kind of vehicle dormer window plate accurate staking tooling and
A kind of staking technique of vehicle dormer window plate.
To solve the above problems, the technical solution used in the present invention is as follows:
A kind of accurate staking tooling of vehicle dormer window plate, comprising: rack, the support column being connect with the housing slide,
It is fixed on the positioning pin of frame top, the Z-shaped plate for being fixed on frame top, the sensing device being fixedly connected with the Z-shaped plate, consolidates
It is scheduled on the turntable of bottom of the frame;The glide direction of the support column is parallel to the bus of the positioning pin;The sensing device
Top is equipped with receiver;The receiver is cylinder, and top is equipped with the supporting table of hollow round table shape.
As an improvement of the above technical solution, the rack includes: the chassis of matrix pattern, and more are fixed on the chassis top
The column of portion quadrangle connects the square shape upper frame of the column;The column upper hollow, and inner wall is equipped with guide rail;The branch
The side of dagger is equipped with square slider, and the sliding block is slidably connected with the guide rail.
As an improvement of the above technical solution, the Z-shaped plate include: the bottom plate for being fixed on the upper frame upper surface, it is vertical
The vertical plate for connecting the bottom plate is fixed on the top plate of the vertical plate upper surface;The bolt through top plate is equipped with inside the top plate
Hole.
As an improvement of the above technical solution, the sensing device successively includes: that cylinder connects along central axes from top to bottom
Receive device, cylindrical transport axis, hollow multi-diameter shaft, hollow bolt axle;Protective case is installed outside the transmission axle.
As an improvement of the above technical solution, the diameter of the multi-diameter shaft is greater than the diameter of the bolt axle.
As an improvement of the above technical solution, the bolt axle and the bolt hole form transition fit;The bolt axle
On be connected with fixture nut, the bottom surface of the fixture nut connection top plate.
As an improvement of the above technical solution, the turntable lower rotation is connected with cross pedestal, the pedestal with
Ground is fixedly connected;The chassis outer side face is provided with foundation bolt plate.
A kind of staking technique of vehicle dormer window plate, comprising: Step1: stamping parts is put into fixture by positioning plate, recessed
Up, positioning clamps;Step2: determining staking hole location, checks the staking hole to be processed bit quantity on skylight plate;Step3:
Riveting nut is filled, the riveting nut of processing is sequentially placed into all hole locations to be processed;Step4: it is equipped with hand riveter, by pneumatic staking
Rifle connects gas source, is vertically put into rivet nut;Step5: hand riveter mouth screw rod is vertically squeezed into a nut by single hole staking
Workpiece is close in hole, pins switch and does not put, and riveting nut can automatic riveting be on workpiece and automatic reverse winding comes out, and then trip switch, single
A nut riveting terminates;Step6: hole location to be processed is adjusted;Adjust turntable, replacement front towards hole location to be processed, repeat
Above-mentioned steps four and step 5;The processing of all staking hole locations is completed until tooling rotates a circle;Step7: anti-leak detection uses
Detection device collects the riveting nut of contraposition to the distance of detection device, analyzes signal, detects unqualified hole location.
As an improvement of the above technical solution, before the Step1 positioning plate, the support column of staking tooling is adjusted to calmly
Position pin lower section, supporting table top.
As an improvement of the above technical solution, support column is adjusted before the Step7 Preliminary detection drop to supporting table top
Below face.
Compared with prior art, implementation result of the invention is as follows by the present invention:
Tooling of the present invention adjusts supporting surface by the support column that setting moves up and down, and positions finger setting workpiece by setting,
By the way that turntable quick-replaceable hole location to be processed is arranged, detection plate is supported by setting supporting table, by the way that sensing device is arranged
Carry out anti-leak detection.Staking technique of the invention reduces working hour by disposably filling all rivet nuts, by increasing leakproof
Detecting step promotes processing efficiency.
Detailed description of the invention
Fig. 1 is the structure chart of tooling of the present invention;
Fig. 2 is the left view of tooling of the present invention;
Fig. 3 is the top view of tooling of the present invention;
Fig. 4 is that work of the present invention holds view structure chart;
Fig. 5 is the structural schematic diagram of measurement sensor;
Fig. 6 is the half-sectional cooperation figure inside support column;
Fig. 7 is the partial view A of Fig. 1.
In figure: 1-rack, 11-chassis, 12-columns, 121-guide rails, 1211-limit plates, 13-upper frames, Gu 14-
Fixed board, 2-support columns, 21-sliding blocks, 3-positioning pins, 4-Z-shaped plates, 41-bottom plates, 42-vertical plates, 43-top plates, 431-spiral shells
Keyhole, 5-sensing devices, 51-receivers, 511-supporting tables, 52-transmission axles, 53-protective cases, 54-multi-diameter shafts, 55-
Bolt axle, 56-fixture nuts, 6-signal boxs, 61-cables, 7-turntables, 71-pedestals, 72-foundation bolt plates.
Specific embodiment
Illustrate the contents of the present invention below in conjunction with specific embodiments.
Fig. 1 is the structure chart of tooling of the present invention, and Fig. 7 is the partial view A of Fig. 1, as shown in Figure 1 and Figure 7.The present invention
The tooling includes: rack 1, the support column 2 being slidably connected with the rack 1, the positioning pin 3 for being fixed on 1 top of rack, fixes
The top of rack 1 Z-shaped plate 4, be fixedly connected with the Z-shaped plate sensing device 5, be fixed on the turntable 7 of 1 bottom of rack.
The glide direction of the support column 2 is parallel to the bus of the positioning pin 3.Receiver 51 is equipped at the top of the sensing device 5.Institute
Receiver 51 is stated as cylinder, and top is equipped with the supporting table 511 of hollow round table shape.
First, two functions may be implemented in tooling described in the present embodiment, first is that using on positioning pin 3 and vehicle dormer window plate
The hole cooperation being equipped with, positioning skylight, so that staking hole location to be processed is positioned, the rotation replacement processing hole location of turntable 7, convenient for adding
Work promotes processing efficiency;Second is that being equipped with a corresponding Z-shaped plate 4 and sensing dress on each same vertical line of riveting nut
5 are set, using the receiver 51 of sensing device 5, the riveting nut bottom after measurement processing passes through signal detection to the distance of measurement piece
Whether there is staking hole to be processed not insert nut out, and whether filling nut forgets processing this two, hereinafter referred to as leakproof
Detection.
Second, riveting nut is detected, riveting nut and the top of sensing device 5 is needed to contact.And it processes riveting nut and needs elder generation
Positioning is further filled with riveting nut, this needs skylight plate to contact with support column 2, vacant below hole location to be processed, otherwise can touch
It hits.Since the two tasks will be realized in same tooling, setting support column 2 is moved along 3 generatrix direction of positioning pin, in reality
Adjustment support column 2 is to 5 top certain distance of sensing device when the staking function of existing function one, and supporting surface is support column 2 at this time
Top surface.When realizing the detection function of function two, slowly adjusts support column 2 and drop to 5 top surface of sensing device hereinafter, skylight at this time
The supporting surface of plate is exactly the supporting table 511 that 5 top of sensing device is arranged in.Allow staking by way of this exchange supporting surface
Processing and two kinds of functions of anti-leak detection are realized in a tooling.
Third, Fig. 2 are the left view of tooling of the present invention, as shown in Figure 2 and Figure 7.5 bottom of sensing device is connected with cable
61,61 connection signal case of cable, 6 (not shown) will test signal and be sent to signal box 6, be carried out by signal box 6 to signal
Analysis, qualified not bright light are unqualified to send out a warning in corresponding position.Distance detection should be a section, and being less than certain certain value is to close
Lattice, undressed greater than the judgement of this value, infinity determines to forget to be put into nut.Supporting table 511 is hollow round table-like, it is ensured that branch
Support platform does not influence the signal detection of receiver 51 when playing a supportive role.
Fig. 6 is the half-sectional cooperation figure inside support column, as shown in fig. 6, the rack 1 includes: the chassis 11 of matrix pattern, it is more
Root is fixed on the column 12 of the 11 top quadrangle of chassis, connects the square shape upper frame 13 of the column 12.On the column 12
Portion is hollow, and inner wall is equipped with guide rail 121.The side of the support column 2 is equipped with square slider 21, the sliding block 21 and the guide rail
121 are slidably connected.Support column 2 moves up and down, and the present embodiment drives guide rail 121 using servo motor, is oriented to and with movable slider
21 is mobile.Most of manpower is removed in setting from this way, and repairs convenience.If to use mechanical structure, ball wire also can be used
Thick stick, using the connection type with rack pinion, setting so just needs artificial manipulation direction, and operation is simpler, is easy to adjust.
The Z-shaped plate includes: the bottom plate 41 for being fixed on 13 upper surface of upper frame, the vertical plate for vertically connecting the bottom plate 41
42, it is fixed on the top plate 43 of 42 upper surface of vertical plate.The bolt hole 431 through top plate 13 is equipped with inside the top plate 43.Class
It is similar to Z-shaped setting, for bottom plate 41 for fixing, vertical plate 42 is used for hoisting depth, and top plate 43 is kept away for fixing sensing device 5
Exempt to interfere with upper frame 13.
Fig. 5 be measurement sensor structural schematic diagram, as shown in figure 5, the sensing device 5 along central axes from top to bottom according to
Secondary includes: cylindrical receptacle 51, cylindrical transport axis 52, hollow multi-diameter shaft 54, hollow bolt axle 55.The transmission axle
Protective case 53 is installed outside 52.Setting along central axes is believed from signal is received to transmission so that mounting structure cooperates tool structure
Number, on the basis of realizing function, greatly simplify structure.Hollow setting is used for connection cables 61, to transmit signal.It protects
Sheath 53 plays the role of mechanical protection transmission axle 52, it is ensured that signal stabilization, material are rigid using rubber or elasticity.
The diameter of the multi-diameter shaft 54 is greater than the diameter of the bolt axle 55.Diameter difference forms positioning surface, with Z-shaped plate 4
Top plate 43 is bonded, and is played the role of positioning.
The bolt axle 55 forms transition fit with the bolt hole 431.Fixture nut is connected in the bolt axle 55
56, the fixture nut 56 connects the bottom surface of top plate 43.The entirety of sensing device 5 is played a supporting role when due to detection, in order to
The stabilization of signal, Yao Caiyong more firm transition fit mode, so that the fixation of 5 position of sensing device is not rocked.It reuses solid
Determine the connection relationship that nut 56 reinforces sensing device 5 and Z-shaped plate 4.
Fig. 3 is the top view of tooling of the present invention, and Fig. 4 is that work of the present invention holds view structure chart, such as Fig. 3 and figure
Shown in 4,7 lower rotation of turntable connects pedestal 71 cruciferous, and the pedestal 71 is fixedly connected with the ground.The bottom
71 lateral surfaces of seat are provided with foundation bolt plate 72.The position of the stabilized entire tooling of foundation bolt 72, turntable 7 rotates, in reality
When the machining function of existing function one, the processing hole location towards worker can be advantageously adjusted.
Staking technique of the present invention includes:
Step1: stamping parts is put into fixture by positioning plate, and upward, positioning clamps for concave surface.
Step2: determining staking hole location, checks the staking hole to be processed bit quantity on skylight plate.
Step3: the riveting nut of processing is sequentially placed into all hole locations to be processed by filling riveting nut.
Step4: it is equipped with hand riveter, Pneumatic hand riveter is connected into gas source, is vertically put into rivet nut.
Step5: hand riveter mouth screw rod is vertically squeezed into a nut bore, is close to workpiece, pins switch not by single hole staking
It puts, riveting nut can automatic riveting be on workpiece and automatic reverse winding comes out, and then trip switch, single nut riveting terminate.
Step6: hole location to be processed is adjusted.Adjust turntable 7, replacement front towards hole location to be processed, repeat above-mentioned step
Rapid four and step 5.The processing of all staking hole locations is completed until tooling rotates a circle.
Step7: anti-leak detection collects the riveting nut of contraposition to the distance of detection device using detection device, analyzes signal,
Detect unqualified hole location.
Cooperate tooling described previously, all nuts are disposably put into process flow of the present invention, increases and passes through
The step of turntable 7 replaces hole location to be processed, such processing step reduce the machining period of worker.Also add detection step
Suddenly, Preliminary detection predominantly detects leakproof, convenient for doing over again in time in machining period, improves the quality and efficiency of processing.
Before the Step1 positioning plate, adjust below the support column 2 to positioning pin 3 of staking tooling, in supporting table 511
At a certain distance from side.Ensure positioning support face is the top surface of support column, will not be in staking because touching with supporting table 511
It hits.
Support column 2 is adjusted before the Step7 Preliminary detection to drop to below 511 top surface of supporting table.Ensure to support at this time
Face is the top surface of supporting table 511, reduces detection error.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (10)
1. a kind of accurate staking tooling of vehicle dormer window plate characterized by comprising rack (1) is slided with the rack (1)
The support column (2) of dynamic connection, the positioning pin (3) being fixed at the top of rack (1), the Z-shaped plate (4) being fixed at the top of rack (1), with
Sensing device (5) that the Z-shaped plate is fixedly connected, the turntable (7) for being fixed on rack (1) bottom;
The glide direction of the support column (2) is parallel to the bus of the positioning pin (3);It is equipped at the top of the sensing device (5)
Receiver (51);The receiver (51) is cylinder, and top is equipped with the supporting table (511) of hollow round table shape.
2. a kind of accurate staking tooling of vehicle dormer window plate according to claim 1, which is characterized in that the rack
(1) include: matrix pattern chassis (11), more are fixed on the column (12) of quadrangle at the top of the chassis (11), connect described vertical
The square shape upper frame (13) of column (12);Column (12) upper hollow, and inner wall is equipped with guide rail (121);The support column (2)
Side be equipped with square slider (21), the sliding block (21) is slidably connected with the guide rail (121).
3. a kind of accurate staking tooling of vehicle dormer window plate according to claim 2, which is characterized in that the Z-shaped plate
Include: the bottom plate (41) for being fixed on the upper frame (13) upper surface, the vertical plate (42) for vertically connecting the bottom plate (41), is fixed on
The top plate (43) of vertical plate (42) upper surface;The bolt hole (431) through top plate (13) is equipped with inside the top plate (43).
4. a kind of accurate staking tooling of vehicle dormer window plate according to claim 1, which is characterized in that the sensing dress
It successively includes: cylindrical receptacle (51), cylindrical transport axis (52), hollow multi-diameter shaft that (5) are set along central axes from top to bottom
(54), hollow bolt axle (55);Protective case (53) are installed outside the transmission axle (52).
5. a kind of accurate staking tooling of vehicle dormer window plate according to claim 4, which is characterized in that the multi-diameter shaft
(54) diameter is greater than the diameter of the bolt axle (55).
6. a kind of accurate staking tooling of vehicle dormer window plate according to claim 3 or 4, which is characterized in that the spiral shell
Stud shaft (55) and the bolt hole (431) form transition fit;It is connected with fixture nut (56) on the bolt axle (55), it is described
Fixture nut (56) connects the bottom surface of top plate (43).
7. a kind of accurate staking tooling of vehicle dormer window plate according to claim 1, which is characterized in that the turntable
(7) lower rotation is connected with cross pedestal (71), and the pedestal (71) is fixedly connected with the ground;Pedestal (71) lateral surface
It is provided with foundation bolt plate (72).
8. a kind of staking technique of vehicle dormer window plate according to claim 1 characterized by comprising
Step1: stamping parts is put into fixture by positioning plate, and upward, positioning clamps for concave surface;
Step2: determining staking hole location, checks the staking hole to be processed bit quantity on skylight plate;
Step3: the riveting nut of processing is sequentially placed into all hole locations to be processed by filling riveting nut;
Step4: it is equipped with hand riveter, Pneumatic hand riveter is connected into gas source, is vertically put into rivet nut;
Step5: hand riveter mouth screw rod is vertically squeezed into a nut bore, is close to workpiece by single hole staking, is pinned switch and is not put, riveting
Nut can automatic riveting be on workpiece and automatic reverse winding comes out, and then trip switch, single nut riveting terminate;
Step6: adjusting hole location to be processed, adjusts turntable (7), replacement front towards hole location to be processed, repeat the above steps
Four and step 5;The processing of all staking hole locations is completed until tooling rotates a circle;
Step7: anti-leak detection collects the riveting nut of contraposition to the distance of detection device using detection device, analyzes signal, detection
Unqualified hole location out.
9. a kind of staking technique of vehicle dormer window plate according to claim 8, which is characterized in that the Step1 positioning
It before plate, adjusts below support column (2) to the positioning pin (3) of staking tooling, above supporting table (511).
10. a kind of staking technique of vehicle dormer window plate according to claim 8, which is characterized in that the Step7 is preliminary
Adjustment support column (2) drops to below supporting table (511) top surface before detection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910431140.7A CN110142367A (en) | 2019-05-22 | 2019-05-22 | A kind of accurate staking tooling and staking technique of vehicle dormer window plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910431140.7A CN110142367A (en) | 2019-05-22 | 2019-05-22 | A kind of accurate staking tooling and staking technique of vehicle dormer window plate |
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Publication Number | Publication Date |
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CN110142367A true CN110142367A (en) | 2019-08-20 |
Family
ID=67592819
Family Applications (1)
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CN201910431140.7A Pending CN110142367A (en) | 2019-05-22 | 2019-05-22 | A kind of accurate staking tooling and staking technique of vehicle dormer window plate |
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CN206966560U (en) * | 2017-07-27 | 2018-02-06 | 昆山达亚汽车零部件有限公司 | A kind of rivet pulling device |
CN207547522U (en) * | 2017-12-15 | 2018-06-29 | 万盛兴精密技术(惠州)有限公司 | A kind of leakproof, which is riveted, puts |
CN207872915U (en) * | 2017-12-05 | 2018-09-18 | 柳州六和方盛工业有限公司 | Panoramic sunroof of automobile reinforces crab bolt riveting tool |
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Publication number | Priority date | Publication date | Assignee | Title |
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US1850671A (en) * | 1931-04-06 | 1932-03-22 | Judson L Thomson Mfg Co | Duplex riveting machine with anvil turntable |
US3611773A (en) * | 1970-02-16 | 1971-10-12 | Waterloo Spring Co Ltd | Turret anvil riveting machine |
TW201016345A (en) * | 2008-10-27 | 2010-05-01 | Taiwan First Brakes Technology Co Ltd | Automatic riveting machine for fastening pin of weight clutch |
CN202062037U (en) * | 2011-04-07 | 2011-12-07 | 亿和精密金属制品(深圳)有限公司 | Rivet omission detecting device for socket rivet component |
CN105478649A (en) * | 2014-09-17 | 2016-04-13 | 勤钦精密工业(昆山)有限公司 | Automatic interior examination die |
CN205032630U (en) * | 2015-09-08 | 2016-02-17 | 长春英利汽车工业有限公司 | Quick rivet device of preceding jam plate support |
CN204934476U (en) * | 2015-09-09 | 2016-01-06 | 沈阳捷众汽车零部件有限公司 | A kind of novel anti-leakage riveting device |
CN107144252A (en) * | 2017-06-29 | 2017-09-08 | 上海兴韬汽车配件有限公司 | Riveting pressure point detection device |
CN206966560U (en) * | 2017-07-27 | 2018-02-06 | 昆山达亚汽车零部件有限公司 | A kind of rivet pulling device |
CN207872915U (en) * | 2017-12-05 | 2018-09-18 | 柳州六和方盛工业有限公司 | Panoramic sunroof of automobile reinforces crab bolt riveting tool |
CN207547522U (en) * | 2017-12-15 | 2018-06-29 | 万盛兴精密技术(惠州)有限公司 | A kind of leakproof, which is riveted, puts |
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