CN110139993A - Estimating device and presumption method - Google Patents

Estimating device and presumption method Download PDF

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Publication number
CN110139993A
CN110139993A CN201780080697.XA CN201780080697A CN110139993A CN 110139993 A CN110139993 A CN 110139993A CN 201780080697 A CN201780080697 A CN 201780080697A CN 110139993 A CN110139993 A CN 110139993A
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China
Prior art keywords
mentioned
clutch
temperature
abrasion loss
obtains
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CN201780080697.XA
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Chinese (zh)
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CN110139993B (en
Inventor
田中英一
东海林友纪
西平贺隆一
佐藤悠树
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

A kind of estimating device and presumption method of clutch abrasion amount, comprising: sensor (50,51) obtains clutch slip amount;Acceleration transducer (54) obtains the acceleration of vehicle (1);Vehicle weight sensor (55) obtains the car weight of vehicle (1);Temperature acquisition unit (57,120) obtains clutch temp;It absorbs energy calculation portion (110), clutch slip amount, acceleration and the car weight when based on vehicle start are come the absorption energy of operation clutch;Cumulative damage degree operational part (130) adds up to that will absorb energy multiplied by damage degree obtained from clutch temp, thus operation cumulative damage degree;And abrasion loss presumption unit (140), clutch abrasion amount is estimated based on cumulative damage degree.

Description

Estimating device and presumption method
Technical field
This disclosure relates to estimating device and presumption method, more particularly to can will be passed from the driving source carried on vehicle It is delivered to the presumption of the abrasion loss of power disconnection/connection clutch of speed changer.
Background technique
As this device, such as in patent document 1, a kind of technology is disclosed, passes through the sliding based on clutch Amount or torque etc. estimate the calorific value of clutch, and carry out when the calorific value reaches scheduled high temperature threshold value to driver Warning, to make the clutch from sintering or scaling loss etc..
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2008-57670 bulletin
Summary of the invention
Subject to be solved by the invention
It but in the above prior art, is only the hair that clutch is estimated based on the slippage of clutch or torque etc. Heat, and do not predict the abrasion loss of clutch.Therefore, even if being alerted since calorific value has reached high temperature threshold value, Also can there is a situation where clutch already close to completely worn out, thus can exist as follows may: vehicle is driving towards engineering repair works etc. During before, the state that can not be travelled on the way is fallen into.
The purpose of the technology of the disclosure is effectively to estimate the abrasion loss of clutch.
Means for solving the problems
The technology of the disclosure is that one kind can break the power for being transmitted to speed changer from the driving source being equipped on vehicle The estimating device of the abrasion loss for the clutch opened/connected;It is characterised by comprising: slippage obtaining parts, obtain it is above-mentioned from The slippage of clutch;Acceleration obtaining parts obtains the acceleration of above-mentioned vehicle;Car weight obtaining parts obtains above-mentioned vehicle Car weight;Temperature acquisition unit part obtains the temperature of above-mentioned clutch;Energy calculation component is absorbed, vehicle is at least based on Above-mentioned slippage, above-mentioned acceleration and above-mentioned car weight when starting carry out the absorption energy of the above-mentioned clutch of operation;Cumulative damage Arithmetic unit is spent, as adding up to by above-mentioned absorption energy multiplied by damage degree obtained from above-mentioned temperature, thus operation The cumulative damage degree of above-mentioned clutch;And abrasion loss estimates component, estimates above-mentioned clutch based on above-mentioned cumulative damage degree The abrasion loss of device.
In addition it is also possible to be, above-mentioned abrasion loss presumption component based on prespecified above-mentioned cumulative damage degree and it is above-mentioned from The relationship of the abrasion loss of clutch estimates the abrasion loss of the clutch.
In addition it is also possible to which being further comprises the oil temperature sensor for detecting the lubricating oil temperature of above-mentioned speed changer, above-mentioned temperature Obtaining parts estimates the temperature of the clutch based on the relationship of the temperature of prespecified above-mentioned lubricating oil temperature and above-mentioned clutch Degree.
In addition it is also possible to which being further comprises input speed sensor and output speed probe, the input speed Sensor detects the input speed of above-mentioned clutch, which detects the output revolving speed of above-mentioned clutch, above-mentioned Slippage obtaining parts obtains the slippage of above-mentioned clutch by subtracting above-mentioned output revolving speed from above-mentioned input speed.
In addition it is also possible to which being further comprises alarm features, which reaches scheduled threshold value in above-mentioned abrasion loss When, which is notified to driver.
In addition, the technology of the disclosure is the power that one kind can will be transmitted to speed changer from the driving source being equipped on vehicle The presumption method of the abrasion loss of disconnection/connection clutch;The presumption method executes following processing:
Slippage acquirement processing, obtains the slippage of above-mentioned clutch;Acceleration acquirement processing obtains above-mentioned vehicle Acceleration;Car weight acquirement processing, obtains the car weight of above-mentioned vehicle;Temperature acquirement processing, obtains the temperature of above-mentioned clutch Degree;Absorb energy calculation processing, at least based on vehicle start when above-mentioned slippage, above-mentioned acceleration and above-mentioned car weight Carry out the absorption energy of the above-mentioned clutch of operation;Cumulative damage degree calculation process, by by above-mentioned absorption energy multiplied by above-mentioned Damage degree obtained from temperature is added up, thus the cumulative damage degree of the above-mentioned clutch of operation;And abrasion loss presumption processing, Its abrasion loss that above-mentioned clutch is estimated based on above-mentioned cumulative damage degree.
Invention effect
According to the technology of the disclosure, the abrasion loss of clutch can be effectively estimated.
The brief description of accompanying drawing
Fig. 1 be indicate to be equipped with the vehicle of the estimating device of an embodiment of the disclosure a part it is schematical Monolithically fabricated figure.
Fig. 2 is the schematical functional block diagram for indicating the estimating device of an embodiment of the disclosure.
Fig. 3 is the schematic diagram for indicating an example of the temperature estimation table of an embodiment of the disclosure.
Fig. 4 is the schematic diagram for indicating an example of the abrasion loss presumption table of an embodiment of the disclosure.
Fig. 5 is the flow chart of the presumption processing of the clutch abrasion amount for an embodiment for illustrating the disclosure.
Specific embodiment
Hereinafter, being based on attached drawing, the estimating device of an embodiment of the disclosure is illustrated.To identical component mark Identical appended drawing reference is infused, their title and function is also identical.Therefore, the detailed description for them is not repeated.
Fig. 1 is the schematical overall structure for indicating a part of vehicle 1 of the estimating device equipped with present embodiment Figure.On the crankshaft 11 of engine 10, the input shaft of speed changer 40 is connected with via clutch apparatus 20 with can disconnecting/connect 42.In the case of transmission 41 of speed changer 40, configured with input shaft 42, output shaft 43, countershaft 44, it is arranged at these axis 42 Multiple transmission gear column 45 and synchronization mechanism (not shown) on~44 etc..On the output shaft 43 of speed changer 40, via biography Moving axis 47, differential gear (not shown) and left and right drive shaft etc. and be connected with left and right sidesing driving wheel.
In addition, being provided with various sensor classes on vehicle 1, comprising: Engine Speed Sensor 50 detects crankshaft 11 Revolving speed;Transmission input sensor 51 detects the revolving speed of input shaft 42;Vehicle speed sensor 52, detection vehicle 1 Speed;Accelerator open degree sensor 53 detects the entering amount of gas pedal 71;Acceleration transducer 54, detection vehicle 1 add Speed;Vehicle weight sensor 55 detects the weight of vehicle 1;Shift sensor 56 detects the shift position of gear-shifting operating device 72 It sets;Oil temperature sensor 57 detects the temperature of the lubricating oil in case of transmission 41;And stroke sensor 58 etc..These are each The sensor values of kind sensor class 50~58 is input into the electronic control unit (hereinafter referred to as ECU) 100 being electrically connected.
Clutch apparatus 20 is, for example, the clutch apparatus of dry type, one-board, in bell housing 21, is configured with engine 10 Crankshaft 11 and speed changer 40 input shaft 42.
In the input terminal of input shaft 42, it is provided with clutch disc 22 with can axially move.Clutch disc 22 includes not scheming The absorber spring and clutch friction plate 23 shown.
In the output end of crankshaft 11, it is fixed with flywheel 12, in the trailing flank of flywheel 12, is provided with clutch case 24.At this Between a little flywheels 12 and clutch case 24, it is configured with platen 25 and diaphragm spring 26.In addition, in the ratio diaphragm of input shaft 42 Spring 26 leans on outlet side, is provided with the release bearing 27 abutted with the inner circumferential end of diaphragm spring 26 with can axially move.
Release yoke 28 can be joltily arranged centered on fulcrum 19, and make the one end being housed inside in bell housing 21 It is contacted with the non-rotating circle of release bearing 27.In addition, keeping the another side of release yoke 28 prominent to the outside of bell housing 21.
In the outside of bell housing 21, it is provided with separation cylinder 30.Separating cylinder 30 includes: piston 32, is movably held It is contained in the inside of cylinder ontology 31, and marks off hydraulic chamber;Push rod 33, base end side is fixed in piston 32, and makes front end side It is abutted with release yoke 28;And spring 34, it is arranged in cylinder ontology 31, and push rod 33 is made to be maintained at piston 32 and release yoke Between 28.Separation cylinder 30 is connected to master cylinder 60 via piping 35.
Master cylinder 60 includes: holding vessel 61, stores working oil;Piston 63 is movably received within cylinder ontology 62 Inside, and mark off hydraulic chamber;Bar 64, base end side is fixed in piston 63, and front end side is linked to clutch pedal 70;And reset spring 65, it is arranged in hydraulic chamber, and exert a force to piston 63.In addition, being provided with inspection on master cylinder 60 The stroke sensor 58 of the path increment of measuring staff 64.
Clutch apparatus 20 is switched to "off" from " connection " in the following way: being stepped on when driver enters into clutch When plate 70, piston 32 integrally carries out stroke movement with push rod 33 because being supplied to the operating oil pressure of separation cylinder 30 from master cylinder 60, Release yoke 28 rotates counterclockwise in figure and presses release bearing 27.
ECU100 carries out the various controls of engine 10 or clutch apparatus 20, speed changer 40 etc., is configured to include known CPU or ROM, RAM, input port and output port etc..Because carrying out these various controls, various sensor classes 50~58 sensor values can be input into ECU100.
In addition, ECU100 is as shown in Fig. 2, have the energy calculation portion 110 that absorbs, clutch temp presumption unit 120, accumulation damage The functional imperative of evil degree operational part 130, abrasion loss presumption unit 140 and warning processing unit 150 as a part.Although these Each functional imperative is to be illustrated using being contained in as the mode in the ECU100 of the hardware of one, but can also incite somebody to action Their any a part is arranged on discrete hardware.
Absorb energy calculation portion 110 be the disclosure absorption energy calculation component an example, when based on vehicle start from Clutch slippage Δ Nc, vehicle acceleration G and vehicle weight W carry out the absorption energy Q of operation clutch friction plate 23.At this In embodiment, clutch slip amount Δ Nc when vehicle start is by from the clutch detected by Engine Speed Sensor 50 Input speed Nc_It is subtracted in and revolving speed Nc is exported by the clutch that transmission input sensor 51 detects_ outTo calculate (Δ Nc=Nc_ in- Nc_ out).In addition, vehicle acceleration G when vehicle start is obtained by acceleration transducer 54.Vehicle weight W is obtained by vehicle weight sensor 55.Absorb energy Q can based on comprising these clutch slip amount Δs Nc, vehicle acceleration G, with And vehicle weight W carrys out operation as the model formation of input value or setting table etc..
Clutch temp presumption unit 120 is an example of the temperature acquisition unit part of the disclosure, presumption clutch friction plate 23 Temperature (hereinafter referred to as clutch temp Tc).More specifically, it in the memory of ECU100, is stored with and pre- first passes through experiment Deng and make, regulation speed changer 40 lubricating oil temperature To and clutch temp Tc correlativity temperature estimation table (reference Fig. 3).Clutch temp presumption unit 120 based on the lubricating oil temperature To inputted from oil temperature sensor 57 come reference temperature(TR) by being estimated Table, to estimate clutch temp Tc.
Cumulative damage degree operational part 130 is an example of the cumulative damage degree arithmetic unit of the disclosure, by that will rise in vehicle The absorption energy Q calculated when step by absorption energy calculation portion 110 is multiplied by the clutch deduced by clutch temp presumption unit 120 Device temperature Tc adds up damage degree D with calculating damage degree D, so that the accumulation of operation clutch friction plate 23 is damaged Evil degree Σ D (=Σ (Q × Tc)).
Abrasion loss presumption unit 140 is that the abrasion loss of the disclosure estimates an example of component, estimates the mill of clutch friction plate 23 Damage amount (hereinafter referred to as clutch abrasion amount Wc).More specifically, it in the memory of ECU100, is stored with and pre- first passes through reality The abrasion loss presumption table of correlativity that the production such as test, regulation cumulative damage degree Σ D and clutch abrasion amount Wc is (referring to scheming 4).Abrasion loss presumption unit 140 based on the cumulative damage degree Σ D calculated by cumulative damage degree operational part 130 come reference by being ground Damage amount estimates table, to estimate clutch abrasion amount Wc.
An example for alerting the alarm features that processing unit 150 is the disclosure, in the clutch deduced by abrasion loss presumption unit 140 Device abrasion loss Wc reaches close to completely worn out scheduled upper limit threshold (for example, when relative to new product 90~95% abrasion loss) When, output makes the indication signal for driving the meaning that the indoor display of display 80 needs replacing clutch friction plate 23.In addition, alert The method of announcement is not limited in display on display 80, is also possible to the sound issued by loudspeaker (not shown) etc. Come carry out.
Then, based on the flow chart of Fig. 5, the presumption processing for the clutch abrasion amount of present embodiment is illustrated. This control is started simultaneously at by the firing key connection operation with engine 10.
In the step s 100, determine whether vehicle 1 starts to walk.Whether start to walk about vehicle 1, it can be based on vehicle speed sensor 52 etc. Sensor values determine.In the case where vehicle 1 has been started to walk (affirmative), this control proceeds to step S110.
In step s 110, based on clutch slip amount Δ Nc, vehicle acceleration G and vehicle weight W come operation clutch The absorption energy Q of device friction plate 23 then in the step s 120, estimates clutch temperature based on temperature estimation table (referring to Fig. 3) Tc is spent, then, in step s 130, by the way that energy Q will be absorbed multiplied by clutch temp Tc, to calculate damage degree Dn.In turn, In step S140, by any time to the cumulative damage degree Σ D that last time is generatedN-1In addition the damage calculated by step S130 Evil degree Dn, thus in real time to cumulative damage degree Σ DnCarry out operation.
In step S150, by based on the cumulative damage degree Σ D to be generated by step S140nIt is pushed away referring to abrasion loss Table (referring to Fig. 4) is determined, to estimate clutch abrasion amount Wc.
In step S160, determine whether clutch abrasion amount Wc has reached upper limit threshold.It is reached in clutch abrasion amount Wc In the case where having arrived upper limit threshold (affirmative), this control proceeds to step S180, and implementation will need replacing clutch friction plate 23 Meaning display warning on display 80.
On the other hand, in the case where clutch abrasion amount Wc is not up to upper limit threshold (negative), this control proceeds to step Rapid S170 determines whether clutch slip amount Δ Nc is 0 (zero).In the case where clutch slip amount Δ Nc is not 0 (negative), This control returns to step S110, and executes and manage everywhere in above-mentioned step S110~S160 repeatedly, until clutch slip amount Δ Until Nc becomes 0.On the other hand, in the case where clutch slip amount Δ Nc is 0 (affirmative), this control is returned, and is protected Until being left to next vehicle start.
As described in detail above, estimating device according to the present embodiment, clutch friction when based on vehicle start The absorption energy Q of the piece 23 and cumulative damage degree D calculated according to clutch temp Tc estimates clutch abrasion amount Wc, And reach close to completely worn out scheduled upper limit threshold in clutch abrasion amount Wc (for example, 90 when relative to new product ~95% abrasion loss) in the case where, implementation makes driver learn the warning for needing replacing the meaning of clutch friction plate 23.By This, can effectively estimate clutch abrasion amount Wc on one side, on one side the appropriate suitable opportunity for holding replacement component, so as to It prevents from being equal to possible trouble by the completely worn out caused road failure of clutch friction plate 23.
In addition, the disclosure is not limited to above-mentioned embodiment, it can be in the range for not departing from purport of the invention It is interior it is appropriate deformation and implement.
For example, be although the description of clutch temp Tc estimated based on the lubricating oil temperature To of speed changer 40, but It can be, in the case where including the temperature sensor (not shown) of the temperature of detection bell housing 21, be based on the temperature sensing The sensor values of device estimates.
In addition, vehicle 1 is not limited in the vehicle including engine 10 as driving source, or including travelling with electronic The hybrid vehicle etc. of machine.
The application, and will be in it based on Japanese patent application (Patent 2016-252379) filed on December 27th, 2016 Hold and is incorporated herein as reference.
Industrial Availability
The present invention is with can effectively estimate effect as the abrasion loss of clutch, for estimating device and presumption side Method etc. is useful.
Description of symbols
10 engines
11 crankshafts
20 clutch apparatus
21 bell housings
22 clutch disc
23 clutch friction plates
24 clutch cases
25 platens
26 diaphragm springs
27 release bearings
28 release yokes
40 speed changers
42 input shafts
50 Engine Speed Sensors (slippage obtaining parts)
51 transmission input sensors (slippage obtaining parts)
54 acceleration transducers (acceleration obtaining parts)
55 vehicle weight sensors (car weight obtaining parts)
57 oil temperature sensors (temperature acquisition unit part)
80 displays (alarm features)
100 ECU
110 absorb energy calculation portion (absorbing energy calculation component)
120 clutch temp presumption units (temperature acquisition unit part)
130 cumulative damage degree operational parts (cumulative damage degree arithmetic unit)
140 abrasion loss presumption units (abrasion loss presumption component)
150 warnings processing unit (alarm features)

Claims (9)

1. a kind of estimating device, presumption can break the power for being transmitted to speed changer from the driving source being equipped on vehicle The abrasion loss for the clutch opened/connected characterized by comprising
Slippage obtaining parts obtains the slippage of above-mentioned clutch,
Acceleration obtaining parts obtains the acceleration of above-mentioned vehicle,
Car weight obtaining parts obtains the car weight of above-mentioned vehicle,
Temperature acquisition unit part obtains the temperature of above-mentioned clutch,
Absorb energy calculation component, at least based on vehicle start when above-mentioned slippage, above-mentioned acceleration and above-mentioned car weight Carry out the absorption energy of the above-mentioned clutch of operation,
Cumulative damage degree arithmetic unit, as tired to above-mentioned absorption energy is carried out multiplied by damage degree obtained from above-mentioned temperature Meter, thus the cumulative damage degree of the above-mentioned clutch of operation, and
Abrasion loss estimates component, and the abrasion loss of above-mentioned clutch is estimated based on above-mentioned cumulative damage degree.
2. estimating device as described in claim 1, wherein
The relationship of above-mentioned abrasion loss of the abrasion loss presumption component based on prespecified above-mentioned cumulative damage degree and above-mentioned clutch To estimate the abrasion loss of the clutch.
3. estimating device as claimed in claim 1 or 2, wherein
Further comprise:
Oil temperature sensor detects the lubricating oil temperature of above-mentioned speed changer;
Above-mentioned temperature acquisition unit part is estimated based on the relationship of prespecified above-mentioned lubricating oil temperature and the temperature of above-mentioned clutch The temperature of the clutch.
4. the estimating device as described in any one of claims 1 to 3, wherein
Further comprise:
Input speed sensor detects the input speed of above-mentioned clutch, and
Speed probe is exported, the output revolving speed of above-mentioned clutch is detected;
Above-mentioned slippage obtaining parts obtains above-mentioned clutch by subtracting above-mentioned output revolving speed from above-mentioned input speed Slippage.
5. the estimating device as described in any one of Claims 1 to 4, wherein
Further comprise alarm features, the alarm features when above-mentioned abrasion loss reaches scheduled threshold value, by the information notify to Driver.
6. a kind of presumption method, presumption can break the power for being transmitted to speed changer from the driving source being equipped on vehicle The abrasion loss for the clutch opened/connected, which is characterized in that execute following processing:
Slippage acquirement processing, obtains the slippage of above-mentioned clutch,
Acceleration acquirement processing, obtains the acceleration of above-mentioned vehicle,
Car weight acquirement processing, obtains the car weight of above-mentioned vehicle,
Temperature acquirement processing, obtains the temperature of above-mentioned clutch,
Absorb energy calculation processing, at least based on vehicle start when above-mentioned slippage, above-mentioned acceleration and above-mentioned car weight Carry out the absorption energy of the above-mentioned clutch of operation,
Cumulative damage degree calculation process, as tired to above-mentioned absorption energy is carried out multiplied by damage degree obtained from above-mentioned temperature Meter, thus the cumulative damage degree of the above-mentioned clutch of operation, and
Abrasion loss presumption processing, the abrasion loss of above-mentioned clutch is estimated based on above-mentioned cumulative damage degree.
7. presumption method as claimed in claim 6, wherein
The relationship of above-mentioned abrasion loss of the abrasion loss presumption processing based on prespecified above-mentioned cumulative damage degree and above-mentioned clutch To estimate the abrasion loss of the clutch.
8. presumption method as claimed in claims 6 or 7, wherein
Above-mentioned temperature obtains the pass of the temperature of lubricating oil temperature and above-mentioned clutch of the processing based on prespecified above-mentioned speed changer It is the temperature to estimate the clutch.
9. the presumption method as described in any one of claim 6~8, wherein
Further execute:
Input speed detection processing detects the input speed of above-mentioned clutch, and
Rotating speed measring processing is exported, the output revolving speed of above-mentioned clutch is detected;
Above-mentioned slippage obtains processing and obtains above-mentioned clutch by subtracting above-mentioned output revolving speed from above-mentioned input speed Slippage.
CN201780080697.XA 2016-12-27 2017-12-18 Estimation device and estimation method Active CN110139993B (en)

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JP2016252379A JP6720855B2 (en) 2016-12-27 2016-12-27 Estimator
JP2016-252379 2016-12-27
PCT/JP2017/045234 WO2018123670A1 (en) 2016-12-27 2017-12-18 Estimation apparatus and estimation method

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JP2018105414A (en) 2018-07-05
CN110139993B (en) 2020-12-01
WO2018123670A1 (en) 2018-07-05
JP6720855B2 (en) 2020-07-08

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