CN110132142A - A kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process - Google Patents
A kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process Download PDFInfo
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- CN110132142A CN110132142A CN201910516062.0A CN201910516062A CN110132142A CN 110132142 A CN110132142 A CN 110132142A CN 201910516062 A CN201910516062 A CN 201910516062A CN 110132142 A CN110132142 A CN 110132142A
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- displacement
- coil
- strip
- subjected
- automatic detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
Abstract
The invention discloses a kind of on-line automatic detection devices being subjected to displacement applied to steel coil transportation process, device includes insertion apparatus, three-dimensional cam self-locking device, base device and displacement detector, and the insertion apparatus is to transmit torque when installing displacement monitor;The three-dimensional cam self-locking device receives transmitted torque, rotates a certain smaller angle, pushes push rod clamping coil of strip inner wall, and is formed after extracting insertion apparatus self-locking;The base device plays fixed function, keeps coil of strip displacement monitor parallel with mounting plane during installation;Institute's displacement sensing device includes displacement information acquisition module and main control module, and displacement of institute's displacement information acquisition module to acquire coil of strip, the main control module is handled the coil of strip displacement of acquisition to obtain the mobile distance of coil of strip, and issues host computer.The present invention utilizes three-dimensional cam mechanism, is fixed on coil of strip inner wall, with the displacement of coil of strip, realizes the precise measurement to change in displacement, securely and reliably;Single-chip microcontroller used in the device is super low-power consumption, and at low cost, circuit is simple;It is played an important role using the device to coil of strip industrial security, cost control, high-efficiency operation;There are fabulous use value and wide application prospect in terms of factory's storage and the safety of transportational process to the following coil of strip.
Description
Technical field
The present invention relates to a kind of on-line automatic detection devices being subjected to displacement applied to steel coil transportation process, belong to mechanic
Journey and field of automation technology.
Background technique
Steel industry is always one, China specialty industries, and very big specific gravity is occupied in national economy, wherein large-scale coil of strip
It is an important product, it is today's society that product, which is widely used in the industries such as medicine, chemical industry, environmental protection, grain and oil, feed, building materials,
Essential basic material.Since the volume of coil of strip is generally very big, and coil of strip is generally all not easy to be fixed, and either exists
Workshop storage, still very easy rolling during transportation, it is easy to coil of strip is thrown out, safety to conveying people and
Road safety causes great harm, this factor restricts it in development from now on.
The method of existing monitoring coil of strip displacement is usually field monitoring and the inspection of simple monitoring device of artificial not timing
It surveys, alarm is issued to overload, offset, these current monitoring methods cannot all accomplish to monitor in real time, and order of accuarcy is low, there is safety
Hidden danger;And existing technical monitoring degree of intelligence is not high, it is necessary to which personnel reach scene and could monitor, and lead to inefficiency, people
Work is at high cost.The result of such personal monitoring first is that inaccuracy, small displacement naked eyes may not identify, save bit by bit into it is more,
It will necessarily hide some dangers for;Second is that cannot accomplish real-time remote monitoring, waste a lot of manpower and material resources, intelligence degree is low, effect
Rate is extremely low.
There are also some important events at present carries out displacement monitoring using laser displacement sensor, and laser displacement sensor passes through
Laser emitter transmitting laser pulse per second is to detectable substance and is back to receiver, and processor calculates laser pulse and encounters detectable substance
And the time needed for being back to receiver, distance value is calculated with this, which is to carry out thousands of measurement results
Average output.This method accuracy is slightly lower, higher cost, and condition of compatibility is more harsh.
Summary of the invention
To avoid problem above, improves coil of strip and manage the degree of automation and reduce cost of labor, the present invention proposes that one kind is answered
For the on-line automatic detection device that steel coil transportation process is subjected to displacement, i.e., the present apparatus is installed inside placed longitudinally coil of strip,
Realize the real-time detection of coil of strip moving distance.
The present invention solves its technical problem and adopts the technical scheme that:
A kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process provided in an embodiment of the present invention, including insert
Enter device, three-dimensional cam self-locking device, base device and displacement detector, the insertion apparatus is in installation displacement monitoring
Torque is transmitted when device;The three-dimensional cam self-locking device receives transmitted torque, rotates a certain smaller angle, pushes push rod
Clamping coil of strip inner wall, and formed after extracting insertion apparatus self-locking;The base device plays fixed function, makes coil of strip displacement prison
It is parallel with mounting plane during installation to survey device;Institute's displacement sensing device includes displacement information acquisition module and main control module,
The coil of strip displacement of acquisition handle by displacement of institute's displacement information acquisition module to acquire coil of strip, the main control module
The distance mobile to coil of strip, and issue host computer.
As a kind of possible implementation of the present embodiment, the insertion apparatus is made of upper and lower two parts, part on this
It is rotating bar, lower part is transmission long axis, which is gap-matched, and facilitates installation and removal.
As a kind of possible implementation of the present embodiment, the three-dimensional cam self-locking device by three-dimensional cam tooth wheel shaft,
Push rod, spring, inclined wedge, bearing and bearing gasket composition, under the action of the spring, inclined wedge is interfered with three-dimensional cam, makes push rod
With coil of strip inner wall clamping, self-locking function is played, adds bearing gasket among a pair of of thrust ball bearing, makes three-dimensional cam wheel
Axis and horizontal plane are placed.
As a kind of possible implementation of the present embodiment, the base device is covered by pedestal, base support, connecting rod and branch
Seat composition is supportted, pedestal and base support are connected by studs, and base support and push rod are covered by connecting rod and connected, and guarantee three-dimensional cam
After push rod effect, push rod prolongs the stretching of base support direction, and with coil of strip inner wall clamping, support base and base support are matched using interference
It closes, guarantees that whole device is parallel to the horizontal plane.
As a kind of possible implementation of the present embodiment, institute's displacement sensing device include displacement information acquisition module and
Main control module, institute's displacement information detection module are made of ball, grating wheel, infraluminescence component and infrared receiver component;
Power module that the main control module is attached thereto by kernel control chip MSP430F149 and respectively, electric quantity of power supply monitor mould
Block, GPRS module, warning lamp, initialization key, the GPRS module are connect with host computer.
As a kind of possible implementation of the present embodiment, there are two types of working methods for the main control module: low-power consumption standby
Mode and operating mode change according to the low and high level of infrared receiver package pin, to judge whether coil of strip moves, infrared receiver
The level of package pin is transmitted to control chip by NAND gate, and control chip detects rising edge signal, triggers external interrupt, cut
Change the work hairdo of main control module.
As a kind of possible implementation of the present embodiment, there are encoder serial ports for the main control module, and coding can be used
Device is encoded.
Advantages of the present invention and effect are the device being installed on the inside of placed longitudinally coil of strip using one, and steel can be realized
The real-time monitoring of displacement is rolled up, with extremely low cost, the degree of automation of coil of strip daily management and transportational process is improved, reduces steel
Industry cost of labor obtains bigger profit.
Detailed description of the invention
Fig. 1 be it is shown according to an exemplary embodiment it is a kind of be subjected to displacement applied to steel coil transportation process it is on-line automatic
Detection device schematic internal view;
Fig. 2 is a kind of online automatic detection being subjected to displacement applied to steel coil transportation process shown according to an exemplary embodiment
Device appearance schematic diagram;
Fig. 3 is a kind of online automatic detection being subjected to displacement applied to steel coil transportation process shown according to an exemplary embodiment
The clamping schematic diagram of device;
Fig. 4 is a kind of online automatic detection being subjected to displacement applied to steel coil transportation process shown according to an exemplary embodiment
The self-lock mechanism figure of device;
Fig. 5 is the sectional view of inclined wedge and three-dimensional cam tooth wheel shaft of the invention;
Fig. 6 is a kind of online automatic detection being subjected to displacement applied to steel coil transportation process shown according to an exemplary embodiment
The displacement detecting schematic diagram of device;
Fig. 7 is of the invention a kind of coil of strip direction of displacement and Distance Judgment schematic diagram;
Fig. 8 is a kind of electric pulse figure of infrared receiver component output shown according to an exemplary embodiment;
Fig. 9 is a kind of coil of strip displacement diagram shown according to an exemplary embodiment;
Figure 10 is a kind of functional block diagram of main control module shown according to an exemplary embodiment;
Figure 11 is a kind of electronic circuit schematic diagram of main control module shown according to an exemplary embodiment;
Figure 12 is cost budgeting of the invention.
Specific embodiment
The present invention will be further described with embodiment with reference to the accompanying drawing:
In order to clarify the technical characteristics of the invention, below by specific embodiment, and combine its attached drawing, to the present invention into
Row elaborates.Following disclosure provides many different embodiments or example is used to realize different structure of the invention.For
Simplified disclosure of the invention, is hereinafter described the component of specific examples and setting.In addition, the present invention can be in difference
Repeat reference numerals and/or letter in example.This repetition is for purposes of simplicity and clarity, itself not indicate to be discussed
Relationship between various embodiments and/or setting.It should be noted that illustrated component is not drawn necessarily to scale in the accompanying drawings.
Present invention omits the descriptions to known assemblies and treatment technology and process to avoid the present invention is unnecessarily limiting.
Fig. 1 be it is shown according to an exemplary embodiment it is a kind of be subjected to displacement applied to steel coil transportation process it is on-line automatic
Detection device schematic internal view.As illustrated in figs. 1 and 2, a kind of steel coil transportation process that is applied to provided in an embodiment of the present invention is sent out
The on-line automatic detection device of raw displacement, including insertion apparatus 1, three-dimensional cam self-locking device 2, base device 3 and displacement detecting
Three-dimensional cam self-locking device 2,2 bottom inserted base of three-dimensional cam self-locking device dress are inserted into device 4,1 bottom of insertion apparatus
3 are set, displacement detector 4 is placed in inside base device, and base device 3 is parallel with installation ground;The insertion apparatus 1 by it is upper,
Lower two parts composition, part is rotating bar 101 on this, and lower part is transmission long axis 102, which is gap-matched,
Facilitate installation and removal;The three-dimensional cam self-locking device 2 is by three-dimensional cam tooth wheel shaft 201, push rod 202, spring 203, inclined wedge
204, bearing 205 and bearing gasket 206 form, and add bearing gasket 206 among a pair of of thrust ball bearing 205, make three-dimensional cam
Gear shaft 201 and horizontal plane are placed;The base device 3 is by pedestal 301, base support 302, connecting rod set 303 and support
Seat 304 forms, and pedestal 301 is connect with base support 302 by studs, and base support 302 and push rod 202 are by connecting rod set 303
Connection, after guaranteeing that three-dimensional cam 201 and push rod 202 act on, push rod 202 prolongs the stretching of 302 direction of base support, with coil of strip inner wall card
Tightly, support base 304 and base support 302 guarantee that whole device is parallel to the horizontal plane using being interference fitted;The displacement detecting dress
Set 4 include displacement information acquisition module 401,402 and main control module 403, institute's displacement information acquisition module by ball 401,
Grating wheel 402, infraluminescence component and infrared receiver component are constituted, and the main control module 403 includes kernel control chip
MSP430F149 and the power module being attached thereto respectively, electric quantity of power supply monitoring modular, GPRS module, warning lamp, initialization
Key, the GPRS module are connect with host computer.
Fig. 3 be it is shown according to an exemplary embodiment it is a kind of be subjected to displacement applied to steel coil transportation process it is on-line automatic
The clamping schematic diagram of detection device.The present invention is designed according to the coil of strip that internal diameter is 762mm, push rod outermost end when initial position
It is 2mm with coil of strip internal diameter distance, only needs one lesser angle of rotary motion bar, torque is passed to three-dimensional cam certainly by transmission long axis
Locking device, three-dimensional cam tooth wheel shaft act on push rod, cause push rod to be extrapolated, clamping coil of strip inner wall.
Fig. 4 be it is shown according to an exemplary embodiment it is a kind of be subjected to displacement applied to steel coil transportation process it is on-line automatic
The self-lock mechanism figure of detection device.Car body has vibration and jolts during steel coil transportation, to prevent the present apparatus from falling off, displacement
Function, the present apparatus have self-locking function.As shown in figure 4, three-dimensional cam self-locking device, transmission length are inserted into transmission long axis front end
Axis bottom outside squeezes inclined wedge, and inclined wedge moves outward, is detached from three-dimensional cam tooth wheel shaft (section is as shown in Figure 5) on the downside of inclined wedge,
Three-dimensional cam tooth wheel shaft can be rotated;After being rotated in place, clamping coil of strip inner wall on the outside of push rod extracts transmission long axis, inclined wedge
Since spring acts on, move inward, interfere on the downside of inclined wedge with three-dimensional cam tooth wheel shaft, interacts, three-dimensional cam tooth wheel shaft
It is stuck, it cannot rotate, be formed self-locking.
Fig. 6 be it is shown according to an exemplary embodiment it is a kind of be subjected to displacement applied to steel coil transportation process it is on-line automatic
The displacement detecting schematic diagram of detection device.The present apparatus is mounted on the inside of longitudinal coil of strip, and coil of strip is mobile to drive the present apparatus mobile, rubber
Ball rolls therewith, and ball rolls the grating wheel that horizontal and vertical directions is in charge of in friction again, driving grating wheel rotation, by steel
The Kinematic Decomposition of volume in the plane is movement both horizontally and vertically.
As shown in fig. 7, being horizontally and vertically respectively equipped with grating wheel, grating wheel wheel edge is lattice-shaped, grating wheel
Two sides are infraluminescence component and infrared receiver component respectively.When normal work, the movement of coil of strip is decomposed into horizontal and vertical light
The rotation of grid wheel different directions and revolving speed, the infrared radiation that the grid cycle of grating wheel blocks the sending of infraluminescence component are arrived
The electric pulse of the output end of the first pipe and second pipe of receiving unit, first pipe and second pipe passes to the control chip of main control module, due to first
There are phase differences for pipe and the electric pulse of second pipe output, learn the rotation of grating wheel by judging the conducting order of first pipe and second pipe
Direction, to judge the direction of displacement of coil of strip, electric pulse is as shown in figure 8, a figure is the electric arteries and veins of horizontal direction infrared receiver component
Punching, b figure is the electric pulse of vertical direction infrared receiver component.
Along that can be evenly distributed 18 to 36 gratings, by changing the gratings strips number of grating wheel, position can be changed in grating wheel wheel
The minimum scale of shift measurement, as the gratings strips number of grating wheel increases, the minimum scale of displacement measurement is gradually reduced, but power consumption
Increase, the item number of grating wheel can be designed as the case may be in practical applications.The present invention is designed as 18 gratings, i.e. electric pulse
A cycle represent grating wheel and have rotated 20 degree, the arc length according to geometrical relationship rotation is 20 Π R/180, and wherein R is grating
The radius of wheel, grating wheel radial design of the present invention be 10mm and a cycle of electric pulse represent grating wheel rotation arc length as
3.49mm and coil of strip move 3.49mm.Horizontal grating wheel and the arc length of vertical raster wheel rotation it is comprehensive be coil of strip displacement away from
From the smallest scale is 3.49mm, as shown in Figure 9.For coil of strip during actual shipment, small displacement is negligible, can recognize
For the vibration for being car body, therefore minimum scale is that 3.49mm meets actual demand.It is 3.49mm according to minimum scale, coil of strip is in reality
When border has been displaced 20mm, it can measure and move 17.45mm, error 12.7%;Coil of strip can be measured in actual displacement 30mm
27.92mm is moved, error is only 7%.
As a kind of possible implementation of the present embodiment, as shown in Figure 10, the main control module includes core control core
It is piece MSP430F149 and the power module being attached thereto respectively, electric quantity of power supply monitoring modular, GPRS module, warning lamp, initial
Change key, the GPRS module is connect with host computer.
As shown in figure 11, the circuit design of main control module is on the basis of fully considering coil of strip real-time displacement monitoring, by mould
Quasi- circuit is combined with the advantage of high performance digital signal controller, designs low cost, intelligence, the circuit easily promoted.
Power module uses 3.7V battery and 12V battery, and 3.7V power supply is powered to CPU, and 12V power supply switchs to 5V by conversion circuit
Power supply, to GPRS module and infrared emission component, infrared receiver component, warning lamp power supply.Electric quantity of power supply monitoring modular by pair
The monitoring to electric quantity of power supply is realized in the measurement of supply voltage, and the supply voltage of measurement is compared by CPU with the threshold value of setting, when
When the corresponding electricity of supply voltage is greater than the 50% of full electricity, CPU control flashing in warning lamp 10 seconds is primary, when supply voltage is corresponding
When electricity is greater than completely electric 25%, CPU controls flashing in warning lamp 5 seconds once, when the corresponding electricity of supply voltage is less than completely electricity
When 25%, it is primary that CPU controls flashing in warning lamp 1 second.CPU has 2 kinds of working methods: low-power consumption standby mode and operating mode, low function
It consumes under standby mode, CPU enters low-power consumption mode, closes most of function, power supply is not powered to GPRS module, when CPU's
P1.4 pin triggers external interrupt when detecting rising edge signal, wake up CPU, power supply is powered to GPRS module, into Working mould
Formula.
Specific installation process of the invention and the course of work:
1, power button is pressed, power supply gives coil of strip displacement on-Line Monitor Device (the hereinafter referred to as present apparatus) power supply;
2, installation personnel records the number of each compartment installation present apparatus, is input to host computer after summarizing, it is possible to use encoder
The present apparatus is encoded, the present apparatus number in each compartment is input to the present apparatus, host computer is sent to by GPRS;
3, the present apparatus is placed on the inside of placed longitudinally coil of strip, adjusts the position of the present apparatus, keep the present apparatus and mounting plane
It is horizontal;
4, one smaller angle of rotary motion bar makes push rod and the clamping of coil of strip inner wall, extracts transmission long axis, three-dimensional cam self-locking dress
It sets and to be formed self-locking, whole device is installed;
5, initialization key is pressed, CPU draws coordinate diagram, be sent to by GPRS using the initial position of the present apparatus as origin
Host computer subsequently enters low-power consumption standby mode;
If 6, coil of strip is mobile, triggering external interrupt enters operating mode, and the present apparatus sends the coil of strip displacement of measurement by GPRS
To host computer, sounded an alarm if displacement is more than predetermined threshold, if displacement is less than predetermined threshold, and in long-time
It is displaced unchanged, the present apparatus is again introduced into low-power consumption standby mode.
The real-time prison of coil of strip displacement can be realized by a device being installed on the inside of placed longitudinally coil of strip in the present embodiment
It surveys;Cost budgeting is as shown in figure 12, during routine use, since main control module is in chassis interior, and the weather such as blow, rain
Reason will not influence main control module work, periodically tears machine open and removes dust, with extremely low cost, improve coil of strip daily management and
The degree of automation of transportational process reduces steel industry cost of labor, obtains bigger profit.
Claims (8)
1. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process, it is characterised in that: it includes insertion
Three-dimensional cam self-locking dress is inserted into device, three-dimensional cam self-locking device, base device and displacement detector, insertion apparatus bottom
It sets, three-dimensional cam self-locking bottom of device inserted base device, displacement detector is placed in inside base device, base device and peace
It is parallel to fill ground.
2. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 1,
It is characterized in, the insertion apparatus is made of upper and lower two parts, and part is rotating bar on this, and lower part is transmission long axis, on this,
Lower part is gap-matched, and facilitates installation and removal.
3. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 1,
It is characterized in, the three-dimensional cam self-locking device is made of three-dimensional cam tooth wheel shaft, push rod, inclined wedge, spring, bearing and bearing gasket,
Bearing gasket is added among a pair of of thrust ball bearing, places three-dimensional cam tooth wheel shaft and horizontal plane.
4. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 1,
It is characterized in, the base device is made of pedestal, base support, connecting rod set and support base, and pedestal and base support are by double end spiral shell
Column connection, base support and push rod are covered by connecting rod to be connected, and after guaranteeing three-dimensional cam and push rod effect, push rod prolongs base support direction
It stretches out, with coil of strip inner wall clamping, support base and base support guarantee that whole device is parallel to the horizontal plane using being interference fitted.
5. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 1,
It is characterized in, institute's displacement sensing device includes displacement information acquisition module and main control module, and institute's displacement information acquisition module is used
In the displacement of acquisition coil of strip, the main control module is handled the coil of strip displacement of acquisition to obtain the mobile distance of coil of strip, concurrently
To host computer.
6. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process described in -5 according to claim 1,
It is characterized in that institute's displacement sensing device includes displacement information acquisition module and main control module, displacement information acquisition module is by rubber
Glueballs, grating wheel, infraluminescence component and infrared receiver component are constituted, and the main control module includes kernel control chip
MSP430F149 and the power module being attached thereto respectively, electric quantity of power supply monitoring modular, GPRS module, warning lamp, initialization
Key, the GPRS module are connect with host computer.
7. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 6,
It is characterized in, there are two types of working methods for the main control module: low-power consumption standby mode and operating mode draw according to infrared receiver component
The low and high level of foot changes, and to judge whether coil of strip moves, coil of strip is subjected to displacement, and infrared receiver package pin is become from high level
The level of low level, infrared receiver package pin is transmitted to control chip by NAND gate, when control chip detects that rising edge is believed
Number when, trigger external interrupt, wake up CPU, switch the work hairdo of main control module.
8. a kind of on-line automatic detection device being subjected to displacement applied to steel coil transportation process according to claim 6,
It is characterized in, there are encoder serial ports, usable encoders to be encoded for the main control module.
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Cited By (1)
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CN115077388A (en) * | 2022-08-22 | 2022-09-20 | 成都岁生科技有限责任公司 | Railway freight car bogie slide wedge detection device |
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Application publication date: 20190816 |