CN110129807A - 一种用于铜/铁基材的酸洗缓蚀剂及酸洗液 - Google Patents
一种用于铜/铁基材的酸洗缓蚀剂及酸洗液 Download PDFInfo
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 41
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- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/04—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
- C23G1/06—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
- C23G1/068—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors compounds containing a C=C bond
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/081—Iron or steel solutions containing H2SO4
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- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/085—Iron or steel solutions containing HNO3
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
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Abstract
本发明属于印制电路板制造领域,涉及铁基材与铜基材电镀前酸洗/微蚀处理工艺及印制电路板棕化工艺中的酸洗工艺,具体提供一种用于铜/铁基材的酸洗缓蚀剂及酸洗液,用以克服现有铜/铁基材酸洗液中缓蚀剂缓蚀效率低、成本高、环境兼容性差的缺陷。本发明采用常规作为医药中间体用的苯基四唑化合物作为缓蚀剂加入铜/铁基材酸洗液,作为缓蚀剂的苯基四唑类化合物用量少,环境危害性小,符合绿色缓蚀剂发展的趋势;且缓蚀效率高、可达到80‑99%,缓蚀性能稳定,在不同的温度和浓度下均具有良好的缓蚀性能;同时,酸洗液中酸液为硝酸、硫酸或盐酸的一种或多种的组合,适和铜基铁基体材料表面酸洗。
Description
技术领域
本发明属于印制电路板制造领域,涉及铁基材与铜基材电镀前酸洗/微蚀处理工艺及印制电路板棕化工艺中的酸洗工艺,具体提供一种用于铜/铁基材的酸洗缓蚀剂及酸洗液,用以防止铁基材及印制电路的铜基材及其制品在酸洗/微蚀过程中酸介质对金属的过腐蚀。
背景技术
铁和铜金属是工业部门不可或缺的金属材料,铁与少量的碳制成合金钢,磁化之后不易去磁,是优良的硬磁材料,同时也是重要的工业材料,在建筑、交通等领域使用广泛。金属铜在电气、电子工业中应用最广、用量最大,占总消费量一半以上;用于各种印刷电路板、电机、变压器、开关以及电缆和导线的制造中。以印制电路板(PCB)为例,PCB作为重要的电子部件,为各种电子元件的安装固定提供支撑,同时又肩负着各元器件之间电路互通的重任。印制电路板制造工艺从基板到成品,前后要经过上百道工序,流程极为繁琐,其中酸洗工序是印制线路板制作工艺中使用最多的工序之一,以PCB棕化工序为例,其工艺流程技术为:酸洗-水洗-碱性除油-水洗-预浸-棕化-纯水洗-烘干-压合,以PCB电镀工序为例,其主要流程为:上板、除油、水洗、酸洗、镀铜、水洗、酸洗、镀锡、水洗、下板等;其中,酸洗的目的是除去棕化工艺或电镀工艺中的印制电路板金属表面的锈垢、氧化膜及其他锈蚀,从而获得良好的金属表面。铜/铁基材表面进行酸洗时通常采用硝酸、硫酸、盐酸等,但金属基材中铜/铁基体表面在酸洗液中去除锈垢、氧化膜及其他锈蚀的同时极易受到酸腐蚀,造成铜/铁基材的金属制品尺寸缩小、表面基体损坏等过腐蚀破坏现象;因此,在酸洗/微蚀过程中为了防止过腐蚀现象,需要在酸洗液中加入缓蚀剂,以降低腐蚀速率、减缓腐蚀过程。
目前,酸洗液中铜缓蚀剂大部分为苯并三氮唑(BTA)及甲巯基苯并噻唑(MBT)、基苯并三氮唑(TTA)、BTM等衍生物;三唑类铜缓蚀剂存在溶解度低、熔点低(如BTA熔点98.5℃)、毒性大、气味大、可降解性差及环境兼容性差等缺陷,且苯并三氮唑及其衍生物作为中性或偏碱性铜缓蚀剂,在酸洗液中缓蚀性能明显下降,导致其应用受到了限制;且三氮唑及其衍生物易导致水环境缺氧和富营养化,人体接触后易致癌并破坏血液功能系统。公开号为CN103388152.A的专利文献中公开了含有环唑醇作为酸洗缓蚀剂,具有用量少、缓蚀效率高、廉价易得、能够在阳光下自然降解,不存在使用后的环境问题等,符合现代绿色生产的理念,但该专利所选择的缓蚀剂主要是以铜基材酸洗为主。公开号为CN106521520.A的专利文献中公开了一种氨基磺酸作为高温酸洗缓蚀剂及其制备方法,能有效的阻止酸洗介质对碳钢和锌基体的腐蚀,缓蚀率可达90%以上;但同时能作为铜、铁基材的酸洗缓蚀剂鲜有报道。
四氮唑类化合物是含有四个氮原子的五元芳杂环化合物,是一类在有机合成中极其重要的中间体,可用来合成医药、衣药及工业用的发泡剂等产品;此外,可用来取代药物中的羧基以缓解羧基在体内引起的不良反应,提高药物的脂溶性,进而增加药物的生物利用度;如头孢菌素的7-位酰胺基是抗菌谱的决定基团,用N-甲基四氮唑取代,合成了第一代头孢菌素、头孢唑林,扩人了抗菌谱并提高了活性;5-位取代四氮唑具有显著的生物活性,常川于头孢菌素类杭生素,血管紧张素受体抑制剂及抗肿瘤药物等的修饰改造,故近年来四氮唑类芳杂环化合物在医药领域的应用越来越广泛;被科学家认为是最具发展前景的一类。
发明内容
本发明的目的在于针对背景技术中铜/铁基材酸洗液中缓蚀剂缓蚀效率低、成本高、环境兼容性差的缺陷,提供一种用于铜/铁基材的酸洗缓蚀剂及酸洗液,用于为印制电路板制造中的电镀、棕化工艺中酸洗/微蚀处理工艺提供一种高效、环保、廉价、易得的具有缓蚀效果的铜/铁基材酸洗缓蚀剂及酸洗液。
为实现上述目的,本发明采用的技术方案为:
一种用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为苯基四唑化合物,其分子结构为:
其中,X1、X2、X3、X4均为取代基,具体为巯基-SH、羧基-COOH、磺酸基-SO3H、胺基-NH、苯基或萘基。
进一步的,所述缓蚀剂为四氮唑紫,其分子结构为:
进一步的,所述缓蚀剂为2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑,其分子结构为:
进一步的,所述缓蚀剂为2,3二苯基-5-(4甲氧苯基)氯化四氮唑,其分子结构为:
进一步的,所述缓蚀剂为1-苯基-5-巯基-1H-四唑,其分子结构为:
一种包含上述酸洗缓蚀剂的铜/铁基材酸洗液,包括酸液和缓蚀剂;其特征在于,所述缓蚀剂的量为10-5~10-3mol/L;酸液为强酸,浓度为0.5~3mol/L。
进一步的,所述缓蚀剂为四氮唑紫、2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑、1-苯基-5-巯基-1H-四唑、2,3二苯基-5-(4甲氧苯基)氯化四氮唑中的一种或多种。
所述强酸为硝酸、硫酸、盐酸中的一种或多种。
本发明的有益效果在于:
本发明采用常规作为医药中间体用的苯基四唑化合物作为缓蚀剂加入铜/铁基材酸洗液,配制得具有缓蚀效果的铜/铁基材酸洗液;该酸洗液中作为缓蚀剂的苯基四唑类化合物用量少,环境危害性小,符合绿色缓蚀剂发展的趋势;且缓蚀效率高、可达到80-99%,缓蚀性能稳定,在不同的温度和浓度下均具有良好的缓蚀性能;同时,酸洗液中酸液为硝酸、硫酸或盐酸的一种或多种的组合,适和铜基铁基体材料表面酸洗。
附图说明
图1为实施例1电化学阻抗谱测试所得奈奎斯特图。
图2为实施例1动电位极化曲线测试所得动电位极化曲线图。
图3为实施例2电化学阻抗谱测试所得奈奎斯特图。
图4为实施例2动电位极化曲线测试所得动电位极化曲线图。
图5为实施例3电化学阻抗谱测试所得奈奎斯特图。
图6为实施例3动电位极化曲线测试所得动电位极化曲线图。
图7为实施例4电化学阻抗谱测试所得奈奎斯特图。
图8为实施例4动电位极化曲线测试所得动电位极化曲线图。
图9为实施例5电化学阻抗谱测试所得奈奎斯特图。
图10为实施例5动电位极化曲线测试所得动电位极化曲线图。
具体实施方式
下面结合附图和实施例对本发明做进一步详细说明。
本发明按照GB10124-88《金属材料实验室均匀腐蚀全浸试验方法》进行失重试验,失重实验使用的覆铜板铜箔(99.9%)尺寸为:100mm×100mm×2mm,所用Q235钢尺寸为30mm×15mm×15mm,并以未添加任何缓蚀剂的酸洗液配方作为空白对照。
电化学实验使用CHI760E电化学工作站,采用三电极体系,大面积铂片(20mm×20mm)为辅助电极,带有毛细管的饱和硫酸亚汞电极为参比电极,有效直径1cm的紫铜(99.999%)及有效直径1.5cm的Q235碳钢分别作为工作电极;极化曲线测试的扫描速率为1mV/s,扫面范围为-250mV~+250mV;交流阻抗(EIS)测试采用正弦波作为激励信号,振幅为5mV,扫描频率为100kHz~1mHz。
实施例1
酸洗液中酸液为稀硫酸,浓度为0.5mol/L,酸洗液用量为1L,加入四唑氮紫10- 4mol/L,2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑10-4mol/L,在25℃条件下将待清洗的金属铜浸没在酸洗处理液中失重实验浸没2天;电化学测试浸泡1小时。
通过失重试验测试获得的最高缓蚀效率为90.1%,电化学阻抗谱测试结果显示缓蚀效率为98.8%、如图1所示,动电位极化曲线测试结果显示缓蚀效率为98.7%、如图2所示,酸洗处理液中缓蚀剂显示为高效的缓蚀剂。
实施例2
酸洗液中酸液为稀盐酸和稀硫酸,浓度分别为0.5mol/L,酸洗液用量为5L加入四唑氮紫10-4mol/L,2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑10-4mol/L,在15℃条件下将待清洗的覆铜板浸没在酸洗处理液中浸没5天。
通过失重试验测试获得的最高缓蚀效率为84.1%,电化学阻抗谱测试结果显示缓蚀效率为89.1%、如图3所示,动电位极化曲线测试结果显示缓蚀效率为88.9%、如图4所示,酸洗处理液中缓蚀剂显示为高效的缓蚀剂。
实施例3
酸洗液中酸液为稀硫酸,浓度为0.5mol/L,酸洗液用量为2L,加入四唑氮紫10- 4mol/L,2,3二苯基-5-(4甲氧苯基)氯化四氮唑10-4mol/L,1-苯基-5-巯基-1H-四唑10-4mol/L,在25℃条件下将待清洗的Q235碳钢浸没在酸洗处理液中失重实验浸没3天;电化学测试浸泡1小时。
通过失重试验测试获得的最高缓蚀效率为81.7%,电化学阻抗谱测试结果显示缓蚀效率为88.2%、如图5所示,动电位极化曲线测试结果显示缓蚀效率为87.7%、如图6所示,酸洗处理液中缓蚀剂显示为高效的缓蚀剂。
实施例4
酸洗液中酸液为稀盐酸,浓度为1mol/L,酸洗液用量为10L,加入四氮唑紫10-4mol/L、2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑10-4mol/L、1-苯基-5-巯基-1H-四唑10-3mol/L,在35℃条件下将待清洗的Q235碳钢浸没在酸洗处理液中2天,电化学测试浸泡2小时。
通过失重试验测试获得的最高缓蚀效率为81.7%,电化学阻抗谱测试结果显示缓蚀效率为88.2%、如图7所示,动电位极化曲线测试结果显示缓蚀效率为92.1%、如图8所示,酸洗处理液中缓蚀剂显示为高效的缓蚀剂。
实施例5
酸洗液中酸液为稀硫酸,浓度为0.5mol/L,酸洗液用量为5L,加入四氮唑紫10- 3mol/L、1-苯基-5-巯基-1H-四唑10-4mol/L,在45℃条件下将待清洗的金属铜浸没在酸洗处理液中失重实验浸没1天;电化学测试浸泡1小时。
通过失重试验测试获得最高缓蚀效率为90.1%,电化学阻抗谱测试结果显示缓蚀效率为98.4%、如图9所示,动电位极化曲线测试结果显示缓蚀效率为95.7%、如图10所示,酸洗处理液中缓蚀剂显示为高效的缓蚀剂。
以上所述,仅为本发明的具体实施方式,本说明书中所公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换;所公开的所有特征、或所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以任何方式组合。
Claims (8)
1.一种用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为苯基四唑化合物,其分子结构为:
其中,X1、X2、X3、X4均为取代基,具体为巯基-SH、羧基-COOH、磺酸基-SO3H、胺基-NH、苯基或萘基。
2.按权利要求1所述用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为四氮唑紫。
3.按权利要求1所述用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑。
4.按权利要求1所述用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为2,3二苯基-5-(4甲氧苯基)氯化四氮唑。
5.按权利要求1所述用于铜/铁基材的酸洗缓蚀剂,其特征在于,所述缓蚀剂为1-苯基-5-巯基-1H-四唑。
6.一种包含权利要求1所述用于铜/铁基材的酸洗缓蚀剂的铜/铁基材酸洗液,包括酸液和缓蚀剂;其特征在于,所述缓蚀剂的量为10-5~10-3mol/L;酸液为强酸,浓度为0.5~3mol/L。
7.按权利要求6所述铜/铁基材酸洗液,其特征在于,所述缓蚀剂为四氮唑紫、2,5二苯基-3-(4苯乙烯基苯基)氯化四氮唑、1-苯基-5-巯基-1H-四唑、2,3二苯基-5-(4甲氧苯基)氯化四氮唑中的一种或多种。
8.按权利要求6所述铜/铁基材酸洗液,其特征在于,所述强酸为硝酸、硫酸、盐酸中的一种或多种。
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