CN110128002B - Production process with controllable diameter of glass fiber strand - Google Patents
Production process with controllable diameter of glass fiber strand Download PDFInfo
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- CN110128002B CN110128002B CN201910545678.0A CN201910545678A CN110128002B CN 110128002 B CN110128002 B CN 110128002B CN 201910545678 A CN201910545678 A CN 201910545678A CN 110128002 B CN110128002 B CN 110128002B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/025—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms
- C03B37/0253—Controlling or regulating
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Abstract
The invention relates to the field of fiber production, in particular to a production process with controllable diameter of glass fiber strands, which comprises the following steps: introducing the prepared raw materials into a glass fiber precursor production device, and carrying out primary treatment on the raw materials; after the raw materials subjected to primary treatment enter a plastic box, forming a primary glass raw strip; placing the glass raw strips on a wire drawing rod to form glass fiber strands; in the process of glass wire drawing processing, the diameter of the glass wire drawing is changed by moving the regulating plate; according to the invention, the regulating and controlling handle is directly and manually held, and the regulating and controlling plate can move back and forth by pulling back and forth with force, so that the regulating and controlling hole can form different shelters on the forming through hole, the size of the forming through hole can be regulated and controlled, and the diameter of the glass drawing wire can be controlled by the device.
Description
Technical Field
The invention relates to the field of fiber production, in particular to a production process with controllable diameters of glass fiber strands.
Background
A glass fiber precursor production device can be used in the production process of glass fiber precursors, namely a glass fiber drawing machine, and is a mechanical device for drawing glass solution into fibers and winding the fibers into fiber rolls according to a certain rule.
However, the conventional glass fiber strand production device is inconvenient to move due to the heavy weight of the machine in the using process, and meanwhile, the diameter of the drawn wire cannot be adjusted in the production process, so that the drawing process is very inconvenient.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a production process with controllable diameter of glass fiber precursor, wherein a conveying plate is arranged at one end of the bottom of an arranging base in a glass fiber precursor production device of the process, movable wheels for moving and conveying are fixedly arranged on the periphery of the bottom of the conveying plate, a fastening bolt is manually opened and then the arranging base is pushed in the use process, the arranging base can be conveniently pushed onto the conveying plate due to the inclined top surface of the arranging base, the conveying plate is separated from the arranging base, so that the device can be conveniently moved through the movable wheels at the bottom of the conveying plate, the regulating plate is connected with the regulating plate in a sliding manner inside a shaping box, a plurality of regulating holes are formed in the regulating plate, and when the device is used, the regulating handle is directly and manually held, the regulating plate can move back and forth by forcefully pulling back and forth, and then the regulating hole can form different shelters on the forming through hole, so that the size of the forming through hole can be regulated and controlled, and the diameter of the glass drawing wire can be controlled by the device.
The technical scheme adopted by the invention for solving the technical problems is as follows: a production process with controllable diameter of glass fiber strands comprises the following steps:
s1, introducing the prepared raw materials into a glass fiber strand production device, and carrying out primary treatment on the raw materials;
s2, forming 5-30mm glass raw strips by the raw materials subjected to primary treatment in the step S1 through forming through holes;
s3, placing the glass original strip in the S2 on a wire drawing rod, and drawing to form 1-20 mu m glass fiber precursor;
s4, changing the diameter of the glass drawing wire by moving the regulating plate in the process of S3 glass drawing wire processing;
the glass fiber precursor production device in the S1 comprises an installation seat, a device main body, a feeding mechanism, a forming mechanism, a wire drawing mechanism, a base mechanism and a conveying mechanism, wherein the device main body fixedly connected with other mechanisms of the device is fixedly arranged at the top of the installation seat in an inclined plane cube shape, the feeding mechanism used for raw material entering is fixedly arranged at the top of the device main body, the forming mechanism used for primarily forming materials is fixedly connected to the bottom of one end of the feeding mechanism, and the top of the forming mechanism is fixedly arranged at one end of the top of the device main body; the side wall of the device main body close to one end of the forming mechanism is provided with the wire drawing mechanism; the bottom fixedly connected with of mount pad is used for the fixed device of settling holisticly the base mechanism, the bottom one end of base mechanism is installed and is used for the mobile device transport mechanism.
Specifically, the device main body in a rectangular cube shape is fixedly mounted at the top of the mounting seat.
Specifically, feed mechanism includes inlet pipe, feeder hopper, pan feeding pipe and storage case, the top surface middle part fixed mounting of device main part has and is the rectangle box form the storage case, the top one end fixed mounting of storage case has and is the elbow form the pan feeding pipe, the top fixed mounting of pan feeding pipe has and is hourglass hopper-shaped the feeder hopper, the top fixed mounting of feeder hopper has a plurality of the inlet pipe.
Specifically, the forming mechanism comprises a material conveying pipe, a shaping box, a forming through hole, a partition plate, a regulating handle and a regulating hole, wherein the tubular material conveying pipe is fixedly connected to the bottom of one end of the material storage box, the rectangular three-dimensional shaping box is fixedly connected to the other end of the material conveying pipe, and the forming through hole for shaping raw materials is formed in the shaping box; the rectangular plate-shaped isolation plate is fixedly mounted at one end, close to the shaping box, of the top of the device main body; the inside sliding connection of moulding case has the regulation and control board, be equipped with a plurality of on the regulation and control board regulation and control hole, just the regulation and control board is kept away from the one end fixed mounting of moulding case has the regulation and control handle.
Specifically, wire drawing mechanism includes driving motor, motor place board, connecting rod and wire drawing pole, the device main part is being close to fixed mounting has on the lateral wall of forming mechanism one end and is rectangular plate-like motor place board, motor place board top fixed mounting have driving motor, driving motor's end rotates and is connected with the connecting rod, the other end fixedly connected with of connecting rod the wire drawing pole.
Specifically, the base mechanism comprises a mounting base, limiting plates, a switch plate and fastening bolts, the bottom of the mounting base is abutted against the mounting base in an inclined plane three-dimensional rectangular shape, the limiting plates are fixedly mounted on two sides of the mounting base, and the limiting plates are connected with the side walls of the mounting base in a sliding manner; the lower end of the top inclined plane of the mounting base is rotatably connected with the switch board; and the joint of the mounting base and the switch board is provided with the fastening bolt for controlling the switch board.
Specifically, the transport mechanism includes loose wheel and transport plate, settle the bottom one end of base and install the transport plate, fixed mounting has all around the bottom of transport plate is used for removing the transportation the loose wheel.
The invention has the beneficial effects that:
(1) according to the production process with the controllable diameter of the glass fiber precursor, the conveying plate is arranged at one end of the bottom of the arranging base, the movable wheels for moving and conveying are fixedly arranged on the periphery of the bottom of the conveying plate, the fastening bolt is manually opened in the using process, then the arranging base is pushed, the top surface of the arranging base is in an inclined plane shape, the arranging base can be conveniently pushed onto the conveying plate, the conveying plate is separated from the arranging base, and therefore the device can be conveniently moved through the movable wheels at the bottom of the conveying plate.
(2) According to the production process with the controllable diameter of the glass fiber precursor, the regulating plate is connected inside the shaping box in a sliding mode, the regulating plate is provided with the regulating holes, when the production process is used, the regulating handle is directly and manually held, the regulating plate can be moved back and forth by forcefully pulling back and forth, the regulating holes can form different shelters on the forming through hole, the size of the forming through hole can be regulated, and therefore the device can control the diameter of glass fiber drawing.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic structural view of a preheating structure in a preferred embodiment of the apparatus for producing glass fiber strands according to the present invention;
FIG. 3 is a horizontal cross-sectional view of a forming mechanism of a glass fiber strand production apparatus provided by the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 2;
fig. 5 is an enlarged view of the portion B shown in fig. 2.
In the figure: 1. the mount pad, 2, the device main part, 3, feed mechanism, 31, the inlet pipe, 32, the feeder hopper, 33, the pan feeding pipe, 34, the storage case, 4, forming mechanism, 41, the conveying pipeline, 42, moulding case, 43, shaping through-hole, 44, the division board, 45, regulation and control board, 46, the regulation and control handle, 47, regulation and control hole, 5, wire drawing mechanism, 51, driving motor, 52, motor arrangement board, 53, the connecting rod, 54, the wire drawing pole, 6, base mechanism, 61, settle the base, 62, the limiting plate, 63, the switch board, 64, fastening bolt, 7, transport mechanism, 71, the loose wheel, 72, the transport board.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, the process for producing glass fiber strands with controllable diameters comprises the following steps:
s1, introducing the prepared raw materials into a glass fiber strand production device, and carrying out primary treatment on the raw materials;
s2, forming 5-30mm glass raw strips by the raw materials subjected to primary treatment in the step S1 through forming through holes;
s3, placing the glass original strip in the S2 on a wire drawing rod, and drawing to form 1-20 mu m glass fiber precursor;
s4, changing the diameter of the glass drawing wire by moving the regulating plate in the process of S3 glass drawing wire processing;
the glass fiber precursor production device in the S1 comprises an installation seat 1, a device main body 2, a feeding mechanism 3, a forming mechanism 4, a wire drawing mechanism 5, a base mechanism 6 and a conveying mechanism 7, wherein the top of the installation seat 1 in the shape of an inclined plane cube is fixedly provided with the device main body 2 fixedly connected with other mechanisms of the device, the top of the device main body 2 is fixedly provided with the feeding mechanism 3 used for raw material entering, the bottom of one end of the feeding mechanism 3 is fixedly connected with the forming mechanism 4 used for primarily forming materials, and the top of the forming mechanism 4 is fixedly arranged at one end of the top of the device main body 2; the side wall of the device main body 2 close to one end of the forming mechanism 4 is provided with the wire drawing mechanism 5; the bottom fixedly connected with of mount pad 1 is used for the whole base mechanism 6 of fixed arrangement device, the bottom one end of base mechanism 6 is installed and is used for the mobile device transport mechanism 7.
Specifically, the device main body 2 in a rectangular cuboid shape is fixedly mounted at the top of the mounting seat 1; when in use, the device body 2 is formed into a rectangular cube shape, thereby facilitating the fixation and installation thereof.
Specifically, the feeding mechanism 3 comprises a feeding pipe 31, a feeding hopper 32, a feeding pipe 33 and a storage box 34, the storage box 34 in a rectangular box shape is fixedly installed in the middle of the top surface of the device main body 2, the feeding pipe 33 in a bent pipe shape is fixedly installed at one end of the top of the storage box 34, the feeding hopper 32 in a funnel shape is fixedly installed at the top of the feeding pipe 33, and a plurality of feeding pipes 31 are fixedly installed at the top of the feeding hopper 32; when using, there is the tubulose of bending through the top fixed mounting at storage case 34 pan feeding pipe 33, the top fixed mounting of pan feeding pipe 33 has and is hourglass hopper-shaped feeder hopper 32, and the top fixed mounting of feeder hopper 32 is a plurality of inlet pipe 31 to conveniently add various processing raw materials.
Specifically, the forming mechanism 4 includes a material conveying pipe 41, a shaping box 42, a forming through hole 43, a partition 44, a regulating plate 45, a regulating handle 46 and a regulating hole 47, the tubular material conveying pipe 41 is fixedly connected to the bottom of one end of the material storage box 34, the rectangular three-dimensional shaping box 42 is fixedly connected to the other end of the material conveying pipe 41, and the forming through hole 43 for shaping raw materials is arranged inside the shaping box 42; the rectangular plate-shaped isolation plate 44 is fixedly installed at one end, close to the shaping box 42, of the top of the device main body 2; the adjusting and controlling plate 45 is connected to the inside of the shaping box 42 in a sliding manner, a plurality of adjusting and controlling holes 47 are formed in the adjusting and controlling plate 45, and an adjusting and controlling handle 46 is fixedly installed at one end, away from the shaping box 42, of the adjusting and controlling plate 45; when the glass drawing device is used, the regulating plate 45 is manually slid, so that the regulating holes 47 are driven to form different sizes for the forming through holes 43, and the diameter of the glass drawing can be controlled.
Specifically, the wire drawing mechanism 5 comprises a driving motor 51, a motor placing plate 52, a connecting rod 53 and a wire drawing rod 54, the rectangular plate-shaped motor placing plate 52 is fixedly installed on the side wall of the device main body 2 close to one end of the forming mechanism 4, the driving motor 51 is fixedly installed at the top of the motor placing plate 52, the connecting rod 53 is rotatably connected to the end of the driving motor 51, and the wire drawing rod 54 is fixedly connected to the other end of the connecting rod 53; when the glass drawing machine is used, the driving motor 51 is fixedly mounted at the top of the motor mounting plate 52, and the drawing wire rod 54 is fixedly connected to the other end of the connecting rod 53, so that the glass drawing work can be realized when the glass drawing machine is used.
Specifically, the base mechanism 6 comprises a mounting base 61, a limiting plate 62, a switch plate 63 and a fastening bolt 64, the bottom of the mounting base 1 is abutted against the mounting base 61 in the shape of an inclined three-dimensional rectangle, the limiting plate 62 is fixedly mounted on two sides of the mounting base 61, and the limiting plate 62 is slidably connected with the side wall of the mounting base 1; the lower end of the top inclined plane of the mounting base 61 is rotatably connected with the switch plate 63; the fastening bolt 64 for controlling the switch plate 63 is arranged at the joint of the mounting base 61 and the switch plate 63; when the device is used, the limiting plates 62 are fixedly arranged on two sides of the placement base 61, the lower end of the top inclined plane of the placement base 61 is rotatably connected with the switch plate 63, and therefore the installation base 1 and the device main body 2 are limited and fixed conveniently.
Specifically, the transportation mechanism 7 comprises movable wheels 71 and a transportation plate 72, the transportation plate 72 is mounted at one end of the bottom of the mounting base 61, and the movable wheels 71 for moving transportation are fixedly mounted on the periphery of the bottom of the transportation plate 72; in use, the movable wheels 71 are fixedly arranged around the bottom of the conveying plate 72, so that the device is convenient to transport and move in use.
When the device is used, firstly, the mounting base 61 is fixedly mounted at a required proper place to complete the whole mounting process of the device, then, when glass strands are produced, various raw materials are poured into the feed hopper 32, then the raw materials are injected into the storage box 34 through the feed pipe 31, meanwhile, the driving motor 51 is powered on, the driving motor 51 drives the connecting rod 53 and the wire drawing rod 54 to rotate, after the raw materials in the storage box 34 are subjected to primary treatment, the raw materials enter the shaping box 42 through the feed pipe 41, a primary glass raw strip is formed through the shaping through hole 43, then, the isolation plate 44 is opened, and the primary glass raw strip enters the wire drawing rod 54 and continuously rotates along with the wire drawing rod 54, so that wire drawing work is performed; when glass drawn wires with different diameters need to be processed, the regulating and controlling handle 46 can be manually held, and the regulating and controlling plate 45 is forcibly pulled back and forth to move back and forth, so that the regulating and controlling hole 47 can form different shelters on the forming through hole 43, the size of the forming through hole 43 can be regulated and controlled, and the diameter of the glass drawn wires can be controlled by the device; when the device needs to be moved in a non-use state, the fastening bolt 64 is manually opened, then the mounting base 61 is pushed, the mounting base 61 is pushed up to the conveying plate 72, and the conveying plate 72 is separated from the mounting base 61, so that the device can be conveniently moved through the movable wheel 71 at the bottom of the conveying plate 72, and finally the whole using process of the device is completed.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. A production process with controllable diameter of glass fiber strands is characterized by comprising the following steps:
s1, introducing the prepared raw materials into a glass fiber strand production device, and carrying out primary treatment on the raw materials;
s2, forming the glass raw strip by the raw material subjected to the primary treatment in the S1 through a forming through hole;
s3, placing the glass original strip in the S2 on a wire drawing rod, and drawing to form glass fiber strands;
s4, changing the diameter of the glass drawing wire by moving the regulating plate in the process of S3 glass drawing wire processing;
the glass fiber precursor production device in the S1 comprises an installation seat (1), a device main body (2), a feeding mechanism (3), a forming mechanism (4), a wire drawing mechanism (5), a base mechanism (6) and a conveying mechanism (7), wherein the top of the installation seat (1) in the shape of an inclined cube is fixedly provided with the device main body (2) fixedly connected with other mechanisms of the device, the top of the device main body (2) is fixedly provided with the feeding mechanism (3) used for raw material entering, the bottom of one end of the feeding mechanism (3) is fixedly connected with the forming mechanism (4) used for primarily forming materials, and the top of the forming mechanism (4) is fixedly arranged at one end of the top of the device main body (2); the side wall of the device main body (2) close to one end of the forming mechanism (4) is provided with the wire drawing mechanism (5); the bottom of the mounting seat (1) is fixedly connected with the base mechanism (6) for fixing and arranging the whole device, and one end of the bottom of the base mechanism (6) is provided with the conveying mechanism (7) for moving the device;
the top of the mounting seat (1) is fixedly provided with the device main body (2) in a rectangular cube shape;
the feeding mechanism (3) comprises a feeding pipe (31), a feeding hopper (32), a feeding pipe (33) and a storage box (34), the storage box (34) which is in a rectangular box shape is fixedly installed in the middle of the top surface of the device main body (2), the feeding pipe (33) which is in a bent pipe shape is fixedly installed at one end of the top of the storage box (34), the feeding hopper (32) which is in a funnel shape is fixedly installed at the top of the feeding pipe (33), and a plurality of feeding pipes (31) are fixedly installed at the top of the feeding hopper (32);
the molding mechanism (4) comprises a material conveying pipe (41), a molding box (42), a molding through hole (43), a partition plate (44), a regulating plate (45), a regulating handle (46) and a regulating hole (47), the tubular material conveying pipe (41) is fixedly connected to the bottom of one end of the material storage box (34), the molding box (42) which is rectangular and three-dimensional is fixedly connected to the other end of the material conveying pipe (41), and the molding through hole (43) for molding raw materials is formed in the molding box (42); one end of the top of the device main body (2) close to the shaping box (42) is fixedly provided with the rectangular plate-shaped isolation plate (44); the adjusting and controlling plate (45) is connected to the interior of the shaping box (42) in a sliding mode, a plurality of adjusting and controlling holes (47) are formed in the adjusting and controlling plate (45), and an adjusting and controlling handle (46) is fixedly installed at one end, deviating from the shaping box (42), of the adjusting and controlling plate (45);
the wire drawing mechanism (5) comprises a driving motor (51), a motor placing plate (52), a connecting rod (53) and a wire drawing rod (54), the rectangular plate-shaped motor placing plate (52) is fixedly installed on the side wall close to one end of the forming mechanism (4) of the device main body (2), the driving motor (51) is fixedly installed at the top of the motor placing plate (52), the connecting rod (53) is rotatably connected to the end of the driving motor (51), and the wire drawing rod (54) is fixedly connected to the other end of the connecting rod (53);
the base mechanism (6) comprises a mounting base (61), a limiting plate (62), a switch plate (63) and a fastening bolt (64), the bottom of the mounting base (1) is abutted against the mounting base (61) which is in an inclined plane three-dimensional rectangular shape, the limiting plate (62) is fixedly mounted on two sides of the mounting base (61), and the limiting plate (62) is in sliding connection with the side wall of the mounting base (1); the lower end of the top inclined plane of the mounting base (61) is rotatably connected with the switch plate (63); the joint of the mounting base (61) and the switch plate (63) is provided with the fastening bolt (64) for controlling the switch plate (63);
the conveying mechanism (7) comprises movable wheels (71) and a conveying plate (72), the conveying plate (72) is installed at one end of the bottom of the placement base (61), and the movable wheels (71) for moving and conveying are fixedly installed on the periphery of the bottom of the conveying plate (72);
the installation base (61) is fixedly arranged at a required proper place to complete the whole installation process of the device, then, when the glass strands are produced, the raw materials are poured into the feed hopper (32) and then are injected into the storage bin (34) through the feed pipe (31), meanwhile, the driving motor (51) is powered on, so that the driving motor (51) drives the connecting rod (53) and the pull rod (54) to rotate, after the raw materials in the material storage box (34) are subjected to primary treatment, the raw materials enter a shaping box (42) through the material conveying pipe (41) and form a primary glass raw strip through the shaping through hole (43), then, the isolation plate (44) is opened, so that the primary glass original strip enters the wire drawing rod (54) and continuously rotates along with the wire drawing rod (54), and wire drawing work is carried out; when glass drawn wires with different diameters need to be processed, the adjusting and controlling handle (46) can be manually held, and the adjusting and controlling plate (45) is forcibly pulled back and forth to move back and forth, so that the adjusting and controlling hole (47) can form different shelters on the forming through hole (43), the size of the forming through hole (43) can be adjusted and controlled, and the diameter of the glass drawn wires can be controlled by the device; when the device needs to be moved in a non-use state, the fastening bolt (64) is manually opened, then the mounting base (61) is pushed, the mounting base (61) is pushed onto the conveying plate (72), and the conveying plate (72) is separated from the mounting base (61), so that the device can be conveniently moved through the movable wheel (71) at the bottom of the conveying plate (72), and finally the whole using process of the device is finished.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910545678.0A CN110128002B (en) | 2019-06-22 | 2019-06-22 | Production process with controllable diameter of glass fiber strand |
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| CN201910545678.0A CN110128002B (en) | 2019-06-22 | 2019-06-22 | Production process with controllable diameter of glass fiber strand |
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| CN110128002B true CN110128002B (en) | 2022-02-11 |
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| CN112028470A (en) * | 2020-09-18 | 2020-12-04 | 程笔云 | Quantum secret communication transmission optical fiber production and processing technology |
| CN113371998B (en) * | 2021-04-21 | 2023-08-22 | 山东玻纤集团股份有限公司 | Glass fiber wire drawing device and glass fiber production system |
| CN114804588A (en) * | 2022-04-26 | 2022-07-29 | 刘治礼 | Glass fiber processing device |
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| JP2003342034A (en) * | 2002-05-28 | 2003-12-03 | Fuji Photo Film Co Ltd | Method and apparatus for drawing optical fiber |
| CN202893857U (en) * | 2012-11-15 | 2013-04-24 | 裴锡平 | Adjustable multi-hole extrusion silk discharging device |
| CN207121540U (en) * | 2017-08-09 | 2018-03-20 | 阜康市新天源科技有限公司 | A kind of environmental-friendly glass fiber wire-drawing frame |
| CN208165027U (en) * | 2018-03-29 | 2018-11-30 | 江苏泰供海诞现代农业发展有限公司 | A kind of fruits and vegetables handling device |
| CN108438964B (en) * | 2018-04-26 | 2023-08-15 | 遵义永航再生资源利用有限公司 | Waste metal briquetting dumper |
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