CN110127305A - A kind of molten aluminum transmission variable-pitch auger axis - Google Patents
A kind of molten aluminum transmission variable-pitch auger axis Download PDFInfo
- Publication number
- CN110127305A CN110127305A CN201910417691.8A CN201910417691A CN110127305A CN 110127305 A CN110127305 A CN 110127305A CN 201910417691 A CN201910417691 A CN 201910417691A CN 110127305 A CN110127305 A CN 110127305A
- Authority
- CN
- China
- Prior art keywords
- helical blade
- pitch
- molten aluminum
- helical
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 48
- 230000005540 biological transmission Effects 0.000 title abstract description 10
- 239000000919 ceramic Substances 0.000 claims abstract description 10
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract description 8
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000005245 sintering Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 11
- 238000003801 milling Methods 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 abstract description 10
- 239000002131 composite material Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000003292 glue Substances 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
- B65G33/265—Screws with a continuous helical surface
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
Proposed by the present invention is a kind of molten aluminum transmission variable-pitch auger axis.Variable-pitch auger axis includes helical axis 1, helical blade 2；Geometry element are as follows: helical blade diameter phi D, helical axis diameter phi d, helical blade front end pitch P I, helical blade rear end pitch P II and helical blade thickness S, helix angle β, helix angle α at helical blade inner edge；φ D=the 130mm, φ d=40mm, P I=200mm, P II=300mm, S=20mm, α=87 °, β=100 °；The helical axis uses silicon nitride ceramics composite material.The present invention does not glue molten aluminum liquid using the production molding of silicon nitride ceramics composite material, transports to molten aluminum pollution-free；It is machined out again after sintering, helical blade uses varying pitch structure, and helical blade front end screw pitch is less than helical blade rear end screw pitch, and the slide surface of molten aluminum changes and impurity in molten aluminum is discharged, and accelerates the transmission of molten aluminum.It is suitable for transmitting helical axis application as molten aluminum.
Description
Technical field
The present invention relates to the screw conveyors of molten aluminum, in particular to be molten aluminum transmission helical axis.
Background technique
Currently, the transport of molten aluminum is transported using transfer ladle, which is to lead the aluminum water in smelting furnace
Enter transfer ladle, transfer ladle is transported by fork truck, and aluminum water is then poured into final mold, makes product, process companion
With scattering and disappearing for temperature of aluminum liquid, molten aluminum fortune during pollution by impurity unknown in air, personnel in transportational process set
The disadvantages of standby generated expense.
It omits transfer ladle and generallys use horizontal screw conveyor transmission mode, main component is helical axis, works as starting
When machine helical axis rotates, material is acted on by the normal thrust of helical blade, is acted in the axial thrust load of blade normal thrust
Under along material one slot axial movement, to realize the conveying of material.Helical axis majority is using cold rolling steel currently on the market
Matter, the material are out of question for the transport of common material, but can not only pollute aluminum water purity for the transport of high-purity molten aluminum, but also
It is easy to deform at high temperature, service life is short.Due to ceramic material poor toughness, so process is difficult, for spiral shell
Complex component as spin axis is easy to be broken in process, but also to guarantee the angle and screw pitch of helical blade.
So there are no the helical axis of ceramics currently on the market.The use that our ceramic material can not only meet transport molten aluminum is wanted
It asks, but also molten aluminum purity will not be polluted, therefore assault fortified position and develop, rafifinal hydraulic power helical axis has important meaning
Justice.
Summary of the invention
Molten aluminum purity is influenced in order to solve the problem of to be contaminated in molten aluminum transport, the invention proposes a kind of aluminium
Liquid transmits variable-pitch auger axis.The helical axis makes by using silicon nitride ceramics composite material and forms, the helical-blade of varying pitch
Molten aluminum is transported to the other end from one end of conveyer with lower revolving speed by piece, and the ceramic hardness after being sintered is high, not viscous melting
Molten aluminum, it is pollution-free to molten aluminum transport, solve the technical issues of influencing purity in molten aluminum transport.
The solution adopted by the present invention to solve the technical problem is that:
Variable-pitch auger axis includes helical axis 1, helical blade 2；Geometry element are as follows: helical blade diameter phi D, helical axis are straight
Diameter φ d, helical blade front end pitch P I, helical blade rear end pitch P II and helical blade thickness S, helix angle β, helical-blade
Helix angle α at piece inner edge；
φ D=the 130mm, φ d=40mm, P I=200mm, P II=300mm, S=20mm, α=87 °, β=100 °；
The helical axis uses silicon nitride ceramics composite material；
The processing that screw thread is carried out after the helical axis production forming and sintering, in such a way that lathe and milling cutter combine, workpiece
Rotary shaft three-shaft linkage, change gear screw pitch 192mm, spindle Turning degree 7.5r/min, every step feed velocity want slow-motion Cheng Yao little, often
90min will carry out tool changing, and to ensure that accuracy reserves 0.2mm, each 0.05mm, angular thread change gear screw pitch is 2mm, in ten times
Carry out turning.
Good effect does not glue molten aluminum liquid, to molten aluminum since the present invention is using the production molding of silicon nitride ceramics composite material
It transports pollution-free；It is machined out again after sintering, helical blade uses varying pitch structure, and helical blade front end screw pitch is less than spiral
The slide surface of blade rear end screw pitch, molten aluminum changes and impurity in molten aluminum is discharged, and accelerates the transmission of molten aluminum.It is suitable for as aluminium
Liquid transmits helical axis application.
Detailed description of the invention
Fig. 1 is structure of the invention sectional view.
In figure, 1. helical axis, 2. helical blades, φ D. helical blade diameter, φ d. spiral shaft diameter, I, helical blade of P
Front end screw pitch, II, helical blade rear end screw pitch of P, S. helical blade thickness, β helix angle, spiral at α helical blade inner edge
Lift angle.
Specific embodiment
According to the figure, variable-pitch auger axis includes helical axis 1, helical blade 2；Geometry element are as follows: helical blade is straight
Diameter φ D, helical axis diameter phi d, helical blade front end pitch P I, helical blade rear end pitch P II and helical blade thickness S, spiral shell
Revolve lift angle β, helix angle α at helical blade inner edge；
φ D=the 130mm, φ d=40mm, P I=200mm, P II=300mm, S=20mm, α=87 °, β=100 °.
The helical axis uses silicon nitride ceramics composite material.
The processing that screw thread is carried out after the helical axis production forming and sintering, in such a way that lathe and milling cutter combine,
Workpiece rotary shaft three-shaft linkage, change gear screw pitch 192mm, spindle Turning degree 7.5r/min, every step feed velocity want slow-motion journey to want
Small, every 90min will carry out tool changing, and to ensure that accuracy reserves 0.2mm, each 0.05mm, angular thread change gear screw pitch is 2mm,
Turning is carried out in ten times.
The working principle of the invention:
High-purity molten aluminum is very high to apparatus requirement, and easily pollutes in transportational process, omits transfer ladle screw shaft structure and connects
Resume it is defeated, can be realized high-purity molten aluminum conveying, handling, can also according to actual needs, during transportation complete mixing, stir
It the technological operations such as mixes, heat, and realizing the conveying of high-temperature material.Screw shaft structure is simply durable, small in size and compact, completely
It is sealing, it is ensured that dust-proof and Seal Design, molten aluminum heat are not lost, and realize closed conveying, reduce dirt of the environment to molten aluminum
Dye.
Helical blade nominal diameter φ D is an important parameter of horizontal screw conveyor, the production with screw conveyor
Amount and structure size are directly related.If calculating helical blade nominal diameter in advance according to formula in the case where known quality conveying capacity Q
Then φ D can be checked again after determining other parameters.
The size of screw pitch S decides that the size of helix angle β, the size of helix angle directly affect aluminium block in transmission process
Component size directly affects the transport status of aluminium in transmission process.Moreover, after conveying capacity and helical blade diameter determine,
Screw pitch changes, and fill factor also changes therewith, and the slide surface of material also changes therewith, directly affects horizontal spiral shell
Revolve the transmission process of conveyer.The I back segment pitch P II of helical axis leading portion pitch P, mainly being considered using this form will be in molten aluminum
Impurity excludes, and accelerates the discharge capacity of aluminum water.
Helical axis journal diameter φ d and screw pitch have codetermined the size of helix angle α at helical blade inner edge, axle journal
Size is related with screw pitch, while its size also determines the glide direction and VELOCITY DISTRIBUTION situation of material, so, it to determine rationally
Journal diameter φ d and pitch P relationship.The determination of reasonable axle journal and screw pitch relationship will be from the aspect of following two: (1)
The friction law of helicoid and aluminium material；(2) the appropriate distribution of velocity component.
Advantages of the present invention:
The material of helical axis uses silicon nitride ceramics composite material, pollution-free to high-purity molten aluminum, but also high temperature resistant, not viscous melting
Molten aluminum, so during transportation, solving the problems, such as that high-purity molten aluminum is easy pollution.
Claims (3)
1. a kind of molten aluminum transmits variable-pitch auger axis, it is characterized in that: variable-pitch auger axis includes helical axis (1), helical blade
(2)；Geometry element are as follows: helical blade diameter phi D, helical axis diameter phi d, helical blade front end pitch P I, helical blade
Rear end pitch P II and helical blade thickness S, helix angle β, helix angle α at helical blade inner edge；
φ D=the 130mm, φ d=40mm, P I=200mm, P II=300mm, S=20mm, α=87 °, β=100 °.
2. molten aluminum variable-pitch auger axis according to claim 1, it is characterized in that: the helical axis is multiple using silicon nitride ceramics
Condensation material.
3. molten aluminum variable-pitch auger axis according to claim 1, it is characterized in that: after helical axis production forming and sintering
The processing for carrying out screw thread, in such a way that lathe and milling cutter combine, workpiece rotary shaft three-shaft linkage, change gear screw pitch 192mm, master
Axis turning degree 7.5r/min, every step feed velocity wants slow-motion Cheng Yao little, every 90min to carry out tool changing, to ensure that accuracy is pre-
0.2mm, each 0.05mm are stayed, angular thread change gear screw pitch is 2mm, carries out turning in ten times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417691.8A CN110127305A (en) | 2019-05-20 | 2019-05-20 | A kind of molten aluminum transmission variable-pitch auger axis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417691.8A CN110127305A (en) | 2019-05-20 | 2019-05-20 | A kind of molten aluminum transmission variable-pitch auger axis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110127305A true CN110127305A (en) | 2019-08-16 |
Family
ID=67571380
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910417691.8A Pending CN110127305A (en) | 2019-05-20 | 2019-05-20 | A kind of molten aluminum transmission variable-pitch auger axis |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110127305A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7316800B1 (en) * | 2004-02-18 | 2008-01-08 | Energetics Technologies, L.L.C. | Electromagnetic helical pump for high-temperature transportation of molten metal |
| US20090022570A1 (en) * | 2007-07-16 | 2009-01-22 | Joe David Craig | System, method and apparatus for feeding biomass into a pressurized vessel |
| CN101451532A (en) * | 2008-11-26 | 2009-06-10 | 株洲冶炼集团股份有限公司 | Novel liquid metal transfer pump |
| CN202527259U (en) * | 2011-12-14 | 2012-11-14 | 陆锁根 | Ceramic pollution-free screw feeding device |
| CN203845369U (en) * | 2014-05-05 | 2014-09-24 | 陆锁根 | Full-ceramic pollution-free spiral conveyer |
| CN204310386U (en) * | 2014-11-26 | 2015-05-06 | 天津中外建输送机械有限公司 | A kind of gradient pitch conveyor screw |
| CN205435541U (en) * | 2015-12-29 | 2016-08-10 | 焦作市新科资源综合利用研发有限公司 | A stirring conveyor for coal liquifaction residue production modified asphalt |
| CN106185205A (en) * | 2016-08-31 | 2016-12-07 | 山东东山古城煤矿有限公司 | A kind of auger stem and production method thereof |
| CN106337806A (en) * | 2016-11-18 | 2017-01-18 | 天津泵业机械集团有限公司 | High-temperature molten aluminum conveying pump |
| CN106799570A (en) * | 2015-11-26 | 2017-06-06 | 青岛世纪云帆实业有限公司 | Convenient dismounting helical axis manufacturing process |
| CN208032042U (en) * | 2017-07-19 | 2018-11-02 | 冠立科技扬州有限公司 | A kind of ceramic element |
| CN210175812U (en) * | 2019-05-20 | 2020-03-24 | 江苏新伊菲科技有限公司 | Variable-pitch screw shaft for aluminum liquid transmission |
-
2019
- 2019-05-20 CN CN201910417691.8A patent/CN110127305A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7316800B1 (en) * | 2004-02-18 | 2008-01-08 | Energetics Technologies, L.L.C. | Electromagnetic helical pump for high-temperature transportation of molten metal |
| US20090022570A1 (en) * | 2007-07-16 | 2009-01-22 | Joe David Craig | System, method and apparatus for feeding biomass into a pressurized vessel |
| CN101451532A (en) * | 2008-11-26 | 2009-06-10 | 株洲冶炼集团股份有限公司 | Novel liquid metal transfer pump |
| CN202527259U (en) * | 2011-12-14 | 2012-11-14 | 陆锁根 | Ceramic pollution-free screw feeding device |
| CN203845369U (en) * | 2014-05-05 | 2014-09-24 | 陆锁根 | Full-ceramic pollution-free spiral conveyer |
| CN204310386U (en) * | 2014-11-26 | 2015-05-06 | 天津中外建输送机械有限公司 | A kind of gradient pitch conveyor screw |
| CN106799570A (en) * | 2015-11-26 | 2017-06-06 | 青岛世纪云帆实业有限公司 | Convenient dismounting helical axis manufacturing process |
| CN205435541U (en) * | 2015-12-29 | 2016-08-10 | 焦作市新科资源综合利用研发有限公司 | A stirring conveyor for coal liquifaction residue production modified asphalt |
| CN106185205A (en) * | 2016-08-31 | 2016-12-07 | 山东东山古城煤矿有限公司 | A kind of auger stem and production method thereof |
| CN106337806A (en) * | 2016-11-18 | 2017-01-18 | 天津泵业机械集团有限公司 | High-temperature molten aluminum conveying pump |
| CN208032042U (en) * | 2017-07-19 | 2018-11-02 | 冠立科技扬州有限公司 | A kind of ceramic element |
| CN210175812U (en) * | 2019-05-20 | 2020-03-24 | 江苏新伊菲科技有限公司 | Variable-pitch screw shaft for aluminum liquid transmission |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Diniz et al. | Hard turning of interrupted surfaces using CBN tools | |
| CN101678485B (en) | Rotatably drivable cutting tool | |
| Machado et al. | Tool wear analysis in the machining of hardened steels | |
| CN103276389B (en) | Aluminium oxide strengthens aluminum-based in-situ composite materials and preparation method thereof with zirconium diboride | |
| JP6625463B2 (en) | Peripheral processing apparatus for cylindrical member and method for manufacturing cylindrical member | |
| CN101053899A (en) | Vertical casting and repairing device for large-scale shaft products and using method | |
| CN102626780A (en) | Biomass fuel forming mold surface powder metallurgy strengthening coating material and process | |
| CN110127305A (en) | A kind of molten aluminum transmission variable-pitch auger axis | |
| CN114523099A (en) | High-performance metal composite material and preparation method thereof | |
| CN210175812U (en) | Variable-pitch screw shaft for aluminum liquid transmission | |
| de Sousa et al. | Dry machining of nodular cast iron using a YAG-reinforced alumina ceramic cutting tool | |
| CN202369140U (en) | Multilayer linkage type screw discharging device | |
| WO2017002376A1 (en) | Rod-like body and cutting tool | |
| Bradbury et al. | Challenges facing surface engineering technologies in the cutting tool industry | |
| Ezugwu et al. | Wear evaluation of a self-propelled rotary tool when machining titanium alloy IMI 318 | |
| CN213842337U (en) | Add inorganic zinc silicate's weighing device for anticorrosive paint | |
| CN107737987A (en) | High-speed cutting milling cutter | |
| EP3546090B1 (en) | Method to make a tubular element and tubular element | |
| Przestacki et al. | Metallographic analysis of surface layer after turning with laser-assisted machining of composite A359/20SiCp | |
| CN113277862A (en) | Oval silicon carbide graphite crucible and preparation process | |
| Kalashnikov et al. | Hobbing of cylindrical gears without machining fluid | |
| CN208528828U (en) | One kind is for grinding machining mould before the plating of diving generator rotor axis axle sleeve | |
| US20200331184A1 (en) | Method and device for producing a cylindrical body | |
| CN201493529U (en) | Radial offset mechanism of spiral milling hole device | |
| Dyl | The effect of parameters and geometry cutting edge after turning of the duplex cast steel on the maximum tool flank wear |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |