WO2017002376A1 - Rod-like body and cutting tool - Google Patents

Abstract

Provided is a rod-like body provided with an ultrahard alloy part containing WC and Co. The ultrahard alloy part is elongated and has a first end part and a second end part in the longitudinal direction, and the Co content Co_AC in the first end part is lower than the Co content Co_BC in the second end part. The ultrahard alloy part has a first region, in which the degree of change in Co content per 1 mm has a gradient S₁, at the first end part side and a second region, in which the degree of change in Co content per 1 mm has a gradient S₂, at the second end part side, and the gradient S₁ is greater than the gradient S₂.

Description

Rod and cutting tool

This disclosure relates to a rod-shaped body and a long cutting tool such as a drill or an end mill.

The long rod-shaped body is used as a structural member. As an example of using a rod-like body, for example, a cutting tool such as a drill or an end mill that performs blade processing on a blank made of a cylindrical long rod-like body is known. As a drill used for drilling, a solid drill in which a flute groove is formed from a cutting edge at the tip is known. For example, it is used for drilling a substrate on which an electronic component is mounted.

For example, Patent Document 1 discloses a drill blank having a different composition in the radial direction or the longitudinal direction.

JP 2012-526664 A

The rod-shaped body of the present disclosure is made of a cemented carbide containing WC and Co, is long, and in the longitudinal direction, the Co content Co _AC at the first end is the Co content Co _BC at the second end _. with less than the second region of the inclined S ₂ to the second end portion side due to variation of the Co content, the gradient S ₁ due to the variation of the Co content in said first end portion And the slope S ₁ is larger than the slope S ₂ .

Moreover, the cutting tool of the present disclosure includes a cemented carbide portion containing WC and Co,
The cemented carbide portion is elongated and has a cutting edge at least on the first end side in the longitudinal direction, and a shank portion on the second end side,
The Co content Co _AC at the first end portion is smaller than the Co content Co _BC at the second end portion, and the second region of the slope S ₂ accompanying the amount of change of the Co content on the second end portion side , and a first region of the inclined S ₁ to the first end portion side due to variation of the Co content, the inclined S ₁ is greater than the slope S _2.

FIG. 1A is a side view of an example of a cutting tool blank which is a preferred example of the rod-shaped body of the present disclosure, and FIG. 1B is a diagram showing a distribution of Co content in the cutting tool blank of FIG. 1A. FIG. 2A is a side view of another example of a cutting tool blank which is a preferred example of the rod-shaped body of the present disclosure, and FIG. 2B is a diagram illustrating a distribution of Co content in the cutting tool blank of FIG. 2A. is there. It is a side view about another example of the blank for cutting tools which is a suitable example of the other rod-shaped body of this indication. It is a schematic diagram for demonstrating the structure of a metal mold | die about an example of the method of shape | molding the blank for cutting tools shown in FIG. It is a side view about an example of the drill which joined the cutting tool blank shown in FIG.

Description will be made based on a side view of an example of a cutting tool blank which is a preferable example of the rod-shaped body of the present disclosure, and FIGS. 1 and 2 which are diagrams showing a distribution of Co content in the cutting tool blank. In addition, in FIG. 1, it processed using the blank for cutting tools, and while having a cutting blade in a 1st edge part (henceforth A part), it is a 2nd edge part (henceforth B part). An example of a drill in which is a shank is indicated by a dotted line.

A cutting tool blank (hereinafter simply referred to as a blank) 2 used in the drill 1 of the present embodiment has a cemented carbide portion. The cemented carbide part contains WC and Co. In FIG. 1, the blank 2 consists of a cemented carbide part. Note that the blank 2 in FIG. 1 has a main body 10 and a protrusion 15. Moreover, the blank 2 may have a coating layer (not shown) on the surface of the blank 2.

The blank 2 has a long cylindrical shape, and includes a portion A on the side where the cutting edge is formed and a portion B on the side joined to the shank 3 in the longitudinal direction. In addition to WC and Co, the blank 2 may contain carbides of periodic tables 4, 5, and 6 metals other than W. The carbides of Group 4, 5, and 6 metal may be Cr ₃ C ₂ , VC, TiC, TaC, NbC, and ZrC. In particular, when the cemented carbide part contains Cr ₃ C ₂ , the blank 2 has high corrosion resistance. Moreover, when the cemented carbide part contains Cr ₃ C ₂ and VC, abnormal grain growth of WC particles can be suppressed, and a cemented carbide with a uniform grain size can be stably produced. When the average particle size of the cemented carbide portion is less than 1.0 μm, the hardness and toughness of the blank 2 are high.

According to the present embodiment, the Co content Co _AC in the A part of the blank 2 is less than the Co content Co _BC in the B part. As a result, the wear resistance in the A portion having the cutting edge can be increased, and the break resistance on the B portion side that is easily broken in a cutting tool such as a drill or an end mill can be enhanced. Then, according to this embodiment, the second region 12 of the inclined S ₂ due to a change amount of the Co content in the B side, the first region of the inclined S ₁ due to the variation of the Co content in the A side and a 11, the inclination _{S 1} is greater than the slope _{S 2.} Thereby, the toughness in a wide range on the B portion side can be increased while maintaining the high wear resistance in the A portion, and the breakage resistance of the blank 2 can be increased.

In addition, in this embodiment, although A part and B part point out the edge part of the blank 2, it is specifically set as the position which can analyze the composition of the blank 2 by EPMA analysis. That is, as shown in FIG. 1B and FIG. 2B, in the EPMA analysis at the end of the blank 2, due to the spot size, at the position where a part of the measurement region protrudes from the blank 2, the accurate composition measurement cannot be performed. Because there is, it will be a position that can be measured.

When Co _AC is 0 to 10.0 mass% and Co _BC is 2.0 to 16.0 mass%, the wear resistance and fracture resistance of the blank 2 can be maintained high. More desirable ranges of Co _AC and Co _BC vary depending on processing conditions, but Co _AC is 0.2 mass% to 7 mass% and Co _BC is 2 mass% to 12 mass%. For example, when used as a drill for printed circuit board processing, Co _AC may be 1.0 to 4.9% by mass and Co _BC may be 5.0 to 10.0% by mass. In the conventional uniform composition, it is difficult to densify the cemented carbide having a Co content of less than 5% by mass. More specifically, since the Co agglomerated portion is formed in the blank 2 after firing depending on the particle size and the degree of aggregation of the Co raw material powder, the Co distribution is uneven. However, in this embodiment, Co diffuses due to the Co capillary phenomenon, so that Co agglomerates are difficult to form, and a uniform distribution state can be achieved. As a result, even if the Co content is small on the A part side, a dense cemented carbide is obtained.

When the ratio of Co _AC to Co _BC (Co _AC / Co _BC ) is 0.2 to 0.7, the hardness in the A part can be improved and the breakage resistance of the blank 2 can be increased. _The method of measuring the Co AC / _{Co BC} is a cross section in the halves of the blank 2 in the longitudinal direction, it can be confirmed by measuring the composition in each region by EPMA analysis. The composition analysis of A part and B part is measured on the central axis of the cross section.

Here, the inclinations S ₁ and S ₂ indicate the rate of change of the Co content in the longitudinal direction. In order to confirm the composition change in the longitudinal direction of the blank 2, the distribution of the Co content in the longitudinal direction of the blank 2 is measured by EPMA analysis, the presence of the first region 11 and the second region 12 is confirmed, and the slope S ₁ and slope S ₂ is calculated from the slope of time that approximates the distribution in each region by the least squares method. In addition, the direction where inclination becomes low toward the B part from the A part is positive, and the direction where the inclination becomes high from the A part toward the B part is negative.

A slope _{S 1} is 0.2-1.0 mass% / mm, when the inclination _{S 2} is from 0 to 0.2 mass% / mm, as well as can improve the hardness in the A section, the blank 2 resistant Breakability can be improved. The inclination S ₁ in the first region 11 may not be constant in the region. In particular, in the first region 11, when the inclination on the A portion side becomes large, the wear resistance in the A portion is high and the breakage resistance of the blank 2 is higher.

Note that when the blank 2 is coated with a diamond coating layer (not shown) on the surface of the blank 2, the surface of the first region 11 has a low Co content that hinders the growth of diamond crystals. In the region 11, the crystallinity of the diamond coating layer is increased, and the hardness and adhesion of the diamond coating layer are improved.

In addition, when the third region 13 having the slope S ₃ having a larger slope than the first region 11 is provided between the second region 12 and the first region 11, the slope of the first region 11 and the second region 12 is increased. It is easy to control S ₁ and S _2, and it is possible to further improve the breakage resistance on the B portion side where breakage is likely to occur. If slope S ₃ is 2 to 50 mass% / mm, it is possible to increase both the breakage of the wear resistance and B side of the A side.

Furthermore, as shown in FIG. 2, the fourth region 14 having an inclination S ₄ having a smaller inclination than the inclination S ₁ may be provided on the A portion side of the first area 11. In this case, the range with high wear resistance on the part A side may be widened. When the slope S ₄ is 0 to 0.5 mass% / mm and the Co content in the fourth region 14 is 0 to 0.6 mass%, a diamond coating layer is formed on the surface of the blank 2. When coating, the crystallinity of the diamond coating layer is further increased on the surface of the fourth region 14, and the hardness and adhesion of the diamond coating layer are improved. At the boundary between the first region 11 and the fourth region 14, there is an inflection point in the Co content distribution.

The longitudinal length of the first region 11 is L ₁ , the longitudinal length of the second region 12 is L ₂ , the longitudinal length of the third region 13 is L ₃ , and the longitudinal length of the fourth region 14 is When the length is L ₄ and L ₁ / L ₂ = 0.2 to 5.0, the hardness in the A part can be improved and the breakage resistance of the blank 2 can be improved. When the drill 1 is used as a micro drill for processing a printed circuit board, L ₁ / L ₂ = 0.2 to 5.0, Co _AC = 0.3 to 8.0 mass%, and Co _BC = 2.5 It may be up to 15.0% by weight.

Further, when L ₃ / L ₂ = 0.01 to 0.1, the Co content in the second region 12 and the first region 11 can be easily adjusted. When L ₄ / L ₂ = is 0 to 0.05, the densification of the cemented carbide portion in the portion A can be promoted more stably. When L ₄ / L ₂ = is larger than 0.05 and there is a non-densified portion in the fourth region 14, at least a part of the fourth region 14 is polished when the drill 1 is manufactured. It may be removed.

When the Co content Co _AO in the outer peripheral portion of the A portion, which is a corner portion on the A portion side of the cross section obtained by dividing the blank 2 in the longitudinal direction, is smaller than the Co content Co _AC in the center of the A portion, In a rotary tool such as an end mill, it is possible to improve the wear resistance at the outer peripheral portion that is most likely to be worn out of the cutting blades.

When the Co content in the outer peripheral portion of the A portion was _{Co AO, Co AO} 0.1 to 6.5 wt%, the ratio of _{Co AO} for _{Co AC (Co AO / Co AC} ) from 0.1 to zero. In the case of 9, it is possible to improve the wear resistance of the cutting edge in the cutting tool and to suppress the chipping at the center of the tip of the cutting tool.

Here, the diameter _d A of the A portion of the blank 2, is at both 2mm or less diameter _{d B} of the B portion, when the longitudinal length is L, the ratio of length L to _{d A} (L _{/ d} A) It is difficult to produce a shape in which is 3 or more by extrusion molding. That is, it is difficult to change the Co content in the A part and the B part, and it is also difficult to form the protrusion 15. On the other hand, the blank 2 having this shape can be produced by press molding. And by adjusting manufacturing conditions, such as a shape of a metal mold | die and baking conditions, while suppressing the defect | deletion of a metal mold | die and a molded object, the composition and shape of the blank after baking are controlled in a predetermined range.

In addition, when the ratio (L / d _A ) is 3 or more, in the blank 2 after firing, Co _AC and Co _BC can be easily adjusted to a predetermined relationship. That is, when the ratio (L / d _A ) is small, there is no difference between Co _AC and Co _{BC in} the blank 2 due to diffusion of Co during firing. _A desirable range of the ratio (L / d _A ) is 4-10.

When the blank 2 has d _A and d _B of 0.2 to 2 mm and a length L of 3 to 20 mm, it is suitable for a drill for processing a printed circuit board. _A particularly desirable range for d _A is 0.3 to 1.7 mm. In other applications, d _A may exceed 2 mm, in which case the preferred range for d _A is 0.2-20 mm and L = 3-50 mm.

In the present embodiment, as shown in FIG. 3, d _A / d _B may be 1.02 to 1.20. Thereby, the distinction between the A part and the B part can be easily made by the dimensional difference between the A part and the B part having different Co contents, and the cutting blade of the cutting tool can be reliably formed in the A part. When d _A / d _B is 1.20 or less, the polishing allowance when manufacturing the cutting tool can be reduced, and the processing cost can be saved. _A more desirable range of d _A / d _B is 1.03 to 1.10.

Further, in FIG. 3, a region a including the A portion and having a diameter of 0.95 or more in a ratio to the diameter of the A portion and a B portion including a diameter of 0. And a region b of less than 95. At this time, the ratio L _A / (L _A + L _B ) is 0.3 to 0.6, where L _{A is} the length in the longitudinal direction of the region a and L _B is the length in the longitudinal direction of the region b. . If it is this range, the abrasion resistance of the cutting edge of the reground drill 1 is also high, and the fracture resistance of a flute part can be improved. _A desirable range of the ratio L _A / (L _A + L _B ) is 0.3 to 0.5.

At this time, in the region a, the diameter is the direction from the portion A d _A at the other end part B d _B is continuously reduced. The phrase “continuously small” means that there is no step where the diameter changes discontinuously, and thereby breakage of the blank 2 can be suppressed.

Here, the blank 2 may be in a state where it is fired and not polished, but in the process of bonding the blank 2 to the shank 3, in order to increase the positional accuracy of the blank 2 when gripping the blank 2, The outer peripheral surface of the blank 2 may be centerless processed.

1 and 2, a protrusion 15 is provided on the outer side in the longitudinal direction of the blank 2 following the A portion. The protrusion 15 has a shape with a diameter smaller than that of the blank 2. The protrusion 15 protrudes from the first end face 18, and the first end face 18 of the main body 10 includes a protrusion area 16 where the protrusion 15 is located and an outer peripheral area located on the outer periphery of the protrusion area 16. 17. In other words, with respect to the diameter d _A of the A section, the diameter d _c of the portion in contact with part A of the protrusion 15 is small. The protrusion 15 can more easily discriminate between the A part and the B part of the blank 2.

Further, if the ratio of d _C to d _A (d _C / d _A ) is 0.5 to 0.9, it is possible to suppress the blank 2 from being damaged in the process of manufacturing the blank 2. Projection 15 is, as shown in FIG. 3, is provided at a height L _C. L _C may be 5 to 20% in a ratio to the total length L of the blank 2.

The protrusion 15 can be easily formed. If the tip part of the drill 1 that has been bladed is formed by the protrusions 15, the machining cost is less wasted.

The protrusion 15 has a tapered shape. In particular, the shape of the tip of the protrusion 15 is preferably a curved surface, and the protrusion 15 is hemispherical in FIGS. Accordingly, even when the blanks 2 collide with each other when the blanks 2 are randomly inserted into the bonding apparatus, it is possible to suppress the protrusions 15 from being lost and to prevent other protrusions 2 from being damaged by the protrusions 15. . Moreover, in this embodiment, the base part side which the projection part 15 contacts with A part is connected by the R surface in the cross sectional view. FIG. 4 shows a schematic diagram for explaining the configuration of the mold for an example of a method for forming the cutting tool blank of the present embodiment. The root side in contact with the A portion of the protrusion 15 is shown in a sectional view. By being connected by the R surface, it is possible to suppress the load from being concentrated on the end portion of the lower punch 23 when the formed body 35 is formed, and the lower punch from being chipped.

In the first embodiment of the protrusion 15, the Co content Co _{CC in} the protrusion 15 is less than the Co content Co _AC in the A portion. In this case, if the cutting edge of the drill 1 is formed by the protrusion 15 and the A part, the wear resistance of the cutting edge is high. Moreover, since B part has much Co content, toughness is high, and if the flute part of drill 1 is formed in B part side, the fracture resistance of a flute part will be high. As a result, the cutting tool of this embodiment manufactured with this blank 2 has high wear resistance of the cutting edge and high breakage resistance. In the above configuration, even when the cutting blade 5 is formed by only the protrusion 15 or only the A portion, the wear resistance of the cutting blade 5 is high. Moreover, when the front-end | tip of the cutting blade 5 is formed with the projection part 15, the straightness at the time of the drilling process of the drill 1 is high, and a drilling process precision improves.

In the first embodiment of the protrusion 15, the Co content at the center of the A portion is Co _AC , the Co content at the center of the B portion is Co _BC, and the Co content at the tip of the protrusion 15 is when the Co _{CC, Co AC} 0.2 mass% to 7 mass%, _{Co BC} is 2 mass% to 12 mass%, _{Co CC} is 0.1 wt% to 6 wt%, _{Co AC} for _{Co BC} the ratio _(Co AC / Co _BC) is 0.1-0.6, if the ratio of _{Co CC} for _{Co AC (Co CC / Co AC} ) is within this range is 0.1-0.8, drills 1 has high breakage resistance and high wear resistance of the cutting edge. In addition, when at least the tip of the cutting blade 5 is formed by the protrusion 15, the drilling accuracy of the cutting blade 5 can be increased.

In the second embodiment of the protruding portion 15, the protruding portion 15 has a Co content Co _{CC in} the protruding portion 15 larger than the Co content Co _AC in the A portion. In this case, since the protrusion 15 has a high Co content and low hardness, it is easy to grind and remove the protrusion 15 when producing a drill from the blank 2.

In the present embodiment, the Co content in the central part of the A part is larger than the Co content in the outer peripheral part of the A part. As a result, when the blank 2 is used as a rotary tool such as an end mill (not shown), the hardness of the cemented carbide at the tip of the cutting tool and the central portion in the vicinity thereof is lowered. In this way, when the center of the tip of the cutting tool is made of a material with low hardness, the cutting speed is close to zero at and around the rotation center of the cutting tool, and the cutting tool and the work material rub against each other. Even if it becomes a state, the defect | deletion in the center part of the front-end | tip of an end mill can be suppressed.

In the second embodiment of the protrusion 15, Co _AC is 0.2 mass% to 7 mass%, Co _BC is 3 mass% to 12 mass%, Co _CC is 2 mass% to 12 mass%, Co Co the ratio of _{Co AC} for _{BC (Co} AC / Co _BC) is 0.1-0.6, the ratio of _{Co CC} for _{Co AC (Co CC / Co AC} ) is 1.2-3. Within this range, the end mill has high breakage resistance and the cutting edge has high wear resistance. Further, the protrusion 15 is easily removed by grinding at the time of processing the end mill.

The measurement method of Co _AC , Co _AO , Co _BC and Co _CC was confirmed by measuring the composition in each region by electron beam microanalyzer (EPMA) analysis with the blank 2 halved in the longitudinal direction. it can. Moreover, in order to confirm the composition change of the longitudinal direction of the blank 2, it can confirm by observing the side of the blank 2 while shifting a measurement position with an electron microscope, and measuring the composition in each area | region by EPMA analysis.

Furthermore, although this embodiment is a drill used for drilling a printed circuit board as a cutting tool, the present disclosure is not limited to this, and any drill may be used as long as it has a long main body. For example, the present invention can be applied as a cutting tool for turning such as a drill for metal processing, a medical drill, an end mill, and a throw-away tip for inner diameter processing. Further, the rod-like body such as the blank 2 can be used as an anti-wear material and a sliding member other than the cutting tool, and can be used as a punch, for example. Even when the rod-like body is used as a tool other than a cutting tool, the rod-like body is suitably used for an application in which the region including the A part is used in contact with the mating member in a state where the B part is fixed and the B part is fixed.

(Blank manufacturing method)
An example of a method for producing the cutting tool blank will be described. First, raw material powder such as WC powder for preparing a cemented carbide forming a blank and a cutting tool is prepared. In this embodiment, three types of raw material powders are prepared.

That is, as the raw material powder, the WC powder is included, the first raw material powder for producing the protrusion, the second raw material powder for producing the A part side, the WC powder and the Co powder, and the B part side A third raw material powder for preparation is prepared. The second raw material powder may contain Co powder in addition to the WC powder, but the content of Co powder in the second raw material powder is less than the content of Co powder in the third raw material powder. The content of Co powder in the second raw material powder is 0 to 0.5, particularly 0 to 0.3, as a mass ratio to the content of Co powder in the third raw material powder. In the first raw material powder, the second raw material powder, and the third raw material powder, in addition to the WC powder and the Co powder, the carbides, nitrides, and carbonitride powders of the periodic tables 4, 5, and 6 metals other than the WC Any additive may be added.

In the case where no protrusion is produced, the first raw material powder is not necessary. Also, in the case where a protrusion having a Co content Co _{CC in the} protrusion is smaller than the Co content Co _AC in the A part, the first raw material powder can be substituted by the second raw material powder.

In the case where a protrusion having a Co content Co _{CC in the} protrusion is larger than the Co content Co _AC in the part A, the first raw material powder contains Co powder in addition to the WC powder, and the Co in the first raw material powder The content of the powder is larger than the content of the Co powder in the second raw material powder.

When producing a protrusion having a Co content Co _{CC in the} protrusion larger than the Co content Co _AC in Part A, for example, the blending amount of the WC powder in the first raw material powder is 65 to 95% by mass, and Co The amount of the powder is 3 to 30% by mass, and the total amount of the additive is 0 to 5% by mass. The amount of WC powder in the second raw material powder is 90 to 100% by mass, the amount of Co powder is 0 to 8% by mass, and the total amount of additives is 0 to 5% by mass. The amount of WC powder in the third raw material powder is 65 to 95% by mass, the amount of Co powder is 4 to 30% by mass, and the amount of additives is 0 to 10% by mass in total.

A binder and a solvent are added to this to produce a slurry. This slurry is granulated into granules and formed into molding powder. The following molding process will be described for the sake of convenience in the case where a protrusion having a Co content Co _{CC in the} protrusion is larger than the Co content Co _AC in the A part.

In the molding step, as shown in FIG. 4, a press molding die (hereinafter simply referred to as “die”) 20 is prepared, and the granules are put into the cavity 22 of the die 21 of the die 20. Then, the upper punch 24 is lowered from above the granules put into the cavity 22 of the die 21 and pressed to produce a molded body. In the present embodiment, a gap 25 for forming the protrusion 15 is provided on the upper surface serving as the press surface of the lower punch 23 that is the bottom of the cavity 22. The diameter of the opening of the raw projections 32, the diameter D _C at a position in contact with the green body bottom 31 of the raw projections 32 of the molded body 35 has a ratio to the diameter D _A of the upper surface of the lower punch (D C _/ D _A ) is set to 0.5 to 0.9. Thereby, the stress concentration at the time of pressurization can be suppressed and the lower punch 23 can be prevented from being lost.

Here, as a molding method, the step of introducing the first raw material powder 30 into the space 25 in the cavity 22, the step of introducing the second raw material powder 33 into the cavity 22, and the third raw material powder 37 into the cavity 22. A step of lowering the upper punch 24 from above and pressurizing the first raw material powder 30, the second raw material powder 33 and the third raw material powder 37 which are put into the cavity 22 of the die 21, and a laminate. And a step of taking out the molded body 35 made of the above from the mold 20.

The formed body 35 has a long cylindrical shape, and the Co content in the A part is less than the Co content in the B part. As a result, the blank 2 has a predetermined Co content distribution. Moreover, by adjusting the Co content in the C part, the Co content in the central part and the outer peripheral part of the A part of the blank 2 after firing is within a predetermined range.

In the molding, the first raw material powder 30 and the second raw material powder 33 are filled and then pressurized, and then the third raw material powder 37 is filled into the upper surface of the compact and repressurized. Alternatively, in the above process, after the first raw material powder 30 is charged into the gap 25 in the cavity 22, the second raw material powder 33 is charged, and the third raw material powder 37 is charged, A method may be used in which the first raw material powder 30, the second raw material powder 33, and the third raw material powder 37 that are put into the cavity 22 of the die 21 are pressed simultaneously by lowering the punch 24.

Further, if the bottom surface of the void portion 25 is a curved surface, in the molded body 35, it is possible to suppress chipping of the raw protrusion 32, and to suppress variation in the Co content in the protrusion 15 in the blank 2 after firing, In this embodiment, when a sintered body having a diameter of 2 mm or less is obtained, the position of the upper punch 24 from the holding position of the upper punch 24 at the time of pressurization is reduced to 0. 0. An additional load is applied to the upper punch 24 and the load on the lower punch 23 is reduced so as to descend downward by a length of 1 mm to 2 mm, 0.1% to 20% of the length of the molded body. With this molding condition, the pressure unevenness of the molded body 35 can be improved, the lower punch 23 can be prevented from being damaged when the molded body 35 is pulled out, and the shape of the blank 2 after firing the molded body 35 is set to a predetermined value. It can be a shape.

That is, when the compact 35 for obtaining a sintered body having a diameter larger than 2 mm is produced by press molding, the granules are uniformly introduced when the powder is introduced into the mold 20. If a molded body 35 for obtaining a sintered body having a thickness of 2 mm or less is produced by press molding, in the conventional method, when the powder is charged into the mold, the granules are not uniformly charged. In the present embodiment, by controlling the molding conditions, the molded body 35 can be produced and the blank 2 having a predetermined shape can be obtained.

At this time, as shown in FIG. 4, it may have been smaller than the diameter D _B of the upper punch 24 side diameter D _A of the lower punch 23 side of the molded body 35. In the molded body obtained by the above molding, a desirable range of the ratio D _A / D _B in the present embodiment is 0.80 to 0.99. Thereby, the d _A / d _B ratio can be controlled within a desired range. That is, the d _A / d _B ratio can be controlled within a desired range by the difference in firing shrinkage between the A part and the B part during firing. When the height of the second raw material powder 33 in the compact 35 _{H A,} the height of the third raw material powder 37 was _{H B,} the ratio _{H A / (H A + H} B) is 0.2 to 0.7 It is. Further, in the molded body, for example, a fourth content having a Co powder content between the second raw material powder 33 and the third raw material powder 37 between the second raw material powder 33 and the third raw material powder 37. Other raw material powders such as raw material powders may be present.

In order to increase manufacturing efficiency and prevent the upper punch from tilting and falling, the mold is provided with a plurality of sets of upper punch, gap, and lower punch to form a plurality of molded bodies at a time. can do. The number of sets of the upper punch, the gap, and the lower punch is, for example, 4 to 144. Further, the side shape of the mold may be a straight shape having the same diameter from the upper punch to the lower punch. Alternatively, since less upon firing shrinkage in a more susceptible lower punch side of the pressure than the upper punch side, d _{A /} d _B is the size ratio between the amount by adding the calcined after the punch-side and the lower punch side As shown in FIG. 4, the powder filling portion (gap portion) 22 of the die 21 is filled with granules within the range in which the ratio is within a predetermined range, and the granules are formed between the upper punch 24 and the lower punch 23. the in pressurized mold 20 for press molding, it may have been smaller than the diameter D _B of the upper punch 24 side diameter D _a of the lower punch 23 side. Accordingly, it is possible to suppress the load from being concentrated on the outer peripheral side of the lower punch 23 and the lower punch 23 from being lost.

And a molded object is taken out from a metal mold | die, and it becomes the blank 2 by sintering HIP baking. At this time, in this embodiment, the rate of temperature increase in the firing is 4 ° C./minute to 20 ° C./minute, the firing temperature is 1350 ° C. to 1580 ° C., and the firing time is 15 minutes to 45 minutes. This makes it possible to easily adjust the Co content in the A part and the B part, and the second raw material powder 33 and the third raw material powder 37 have different sinterability. The contraction rate of the part is different and the molded body is deformed, and the contraction rate of the B part is larger than the contraction rate of the A part. That is, a part of Co in the B part diffuses toward the A part by firing, so the B part shrinks more than the A part. Thereby, the shape of the sintered body can be controlled to a desired shape. Further, since the protruding portion 15 is located at a position where Co is less likely to diffuse than the A portion, the Co content Co _C of the protruding portion 15 is smaller than Co _A.

Further, since the second raw material powder 33 and the third raw material powder 37 have different sinterability, the shrinkage rate of the A part and the B part is different during firing, and the compact is deformed, and the shrinkage rate of the B part is A. It becomes larger than the shrinkage rate of the part. That is, a part of Co in the B part diffuses toward the A part by firing, so the B part shrinks more than the A part. As a result, the shape of the sintered body tends to have the diameter of the B part smaller than the diameter of the A part.

Here, if the rate of temperature rise is slower than 4 ° C./min, the diffusion of Co proceeds too much during firing, and the difference in the Co concentration in the blank 2 after sintering tends to be small. or slope _{S 1} is equal to or less than the slope _{S 2} of the second region 12, or _{Co AC} and _{Co BC} are the same of. When the temperature rising rate is higher than 20 ° C. / min, gradient S ₁ of the first region 11 becomes less inclined S ₂ of the second region 12, in some cases, densification in the A section becomes insufficient. In addition, when the reduced pressure at the firing temperature is less than 50 Pa, Co diffusion proceeds excessively during firing, the Co concentration in the sintered body becomes uniform, and the slope S ₁ of the first region 11 is in the second region 12. become inclination _{S 2} or less, or _{Co AC} and _{Co BC} are the same. When vacuum pressure is higher than 200 Pa, with slope _{S 1} of the first region 11 is equal to or less than the inclination _{S 2} of the second region 12, there are cases where densification in the A section becomes insufficient. Furthermore, if the difference between the processing temperature of the sintering HIP and the sintering temperature is 5 ° C. or less, the slope S ₁ of the first region 11 becomes less than the slope S ₂ of the second region 12 or Co _AC and Co _BC Are the same.

According to the method for manufacturing the blank 2 of the present embodiment described above, since the blank 2 is formed by press molding, the number of molding steps is small and the manufacture is easy. Moreover, since the dimensional change of the blank 2 after baking the molded object of the blank 2 is small, the dimensional accuracy of the blank 2 is high. Therefore, the blank 2 can be made into a shape with less cutting allowance with respect to the shape of the drill 1. Furthermore, since the blank 2 formed by press molding can reduce the amount of binder added during molding compared to extrusion molding, defects such as voids and residual carbon in the sintered body (blank 2) This makes it a highly reliable material that is unlikely to exist. Further, in the blank 2 molding step, density unevenness in the molded body can be adjusted, so that stable molding in which chipping or the like hardly occurs is possible.

Also, when d _A blank 2 is 2mm or less, the density difference of the molded body is caused by a molded body by press molding. Therefore, the end portion (A portion, B portion) of the blank 2 tends to proceed with sintering of the cemented carbide rather than the central portion C. In particular, when the shape of the molded body is D _B > D _A , the A part is more sintered than the B part. In this embodiment, while adjusting the state of the granules used at the time of molding and pressurizing with the upper and lower punches, by applying an additional load only with the upper punch 24, it is possible to prevent the mold from being damaged and the blank 2 The density of the molded body at both ends can be adjusted. As a result, the dimensional difference between the A part and the B part of the baked blank 2 can be reduced and the cutting allowance can be reduced.

It should be noted that the molding process in the present disclosure is not limited to the press molding shown in the above embodiment, but can be molded by cold isostatic pressing, dry bagging, injection molding, or the like.

(Manufacturing method of cutting tool)
An example of a method for producing a drill for processing a printed board using the blank 2 obtained by the above process will be described. Blanks 2 are randomly inserted into the bonding apparatus in units of tens or hundreds. The blank 2 is aligned longitudinally in the joining device. When the projection 15 is provided, the projection 11 is confirmed by image data or the like, and the A portion and B portion of the blank 2 are specified. Based on this specification, the A part and the B part can be automatically arranged in a certain direction.

Then, the arranged blanks are automatically brought into contact with a predetermined position of the neck 7 following the shank 3 separately prepared, and then joined by a laser or the like. Thereafter, the joined blank 2 is subjected to blade processing. At this time, as shown in FIG. 5, the configuration of the drill 1 is such that the A portion is on the cutting blade 5 side of the drill 1 and the B portion is on the shank 3 side of the drill 1.

(Cutting tools)
A cutting tool such as a drill 1 is produced by cutting the blank 2. The shape of the drill 1 in FIG. 5 includes a cutting edge 5 at part A, and a flute 6 and a neck 7 that form a body 8. The cutting edge 5 and the flute portion 6 are processed portions. And it has the shank 3 following the body 8. FIG. Here, the cutting edge 5 is a portion that first contacts the work material while rotating around the central axis, and requires high chipping resistance and wear resistance. The flute portion 6 has a function of discharging chips generated by machining backward, and the neck portion 7 is a connection for adjusting the machining diameter of the drill 1 (diameter of the flute portion 6) and the diameter of the shank 3. The shank 3 is a part for fixing the drill 1 to the processing machine.

The drill 1 obtained by the above method is provided with a processed part composed of a cutting edge 5 made of cemented carbide and a flute part 6. In a desirable form of this embodiment, the maximum diameter of the processed portion is 2 mm or less.

Furthermore, a coating layer (not shown) can be formed on the surface of the drill 1 as desired. The covering layer is preferably made of TiN, TiCN, TiAlN, diamond, diamond-like carbon formed by PVD, diamond formed by CVD, or the like.

Alternatively, the neck 7 and the shank 3 can be formed of an inexpensive material such as steel, alloy steel, or stainless steel, and the blank 2 can be joined to the tip of the neck 7. In addition, you may form from the cutting blade 5 of the drill 1 to the shank 3 with a blank. Further, the drill 1 may have a shape in which the neck portion 7 is omitted.

In addition, in this embodiment, in order to measure the average particle diameter of WC particles in part A and part B, in part A or part B, the average particle diameter of WC particles is within a visual field in which 10 or more WC particles are observed. Measure. Further, the average particle diameter of the WC particles is calculated as an average value of the diameters of the WC particles existing in the field of view by obtaining a diameter when the area of each observed WC particle is converted into a circle.

Further, the neck 7 and the shank 3 may be formed of an inexpensive material such as steel, alloy steel, or stainless steel, and the blank 2 may be joined to the tip of the neck 7. Note that the blank 2 may be formed from the cutting edge 5 to the shank 3 of the drill 1. Further, the drill 1 may have a shape in which the neck portion 7 is omitted. Further, the cutting tool is not limited to the drill 1 and can be applied to a tool having a rotating shaft such as an end mill or a reamer.

The amount of metallic cobalt (Co) powder, chromium carbide (Cr ₃ C ₂ ) powder, vanadium carbide (VC) powder, and the balance of tungsten carbide (WC) powder having an average particle size of 0.3 μm as shown in Table 1 Two kinds of mixed powders of the first raw material powder and the second raw material powder shown in Table 1 were prepared at a ratio. To each mixed powder, a binder and a solvent were added and mixed to prepare a slurry, and granules having an average particle diameter of 70 μm were prepared with a spray dryer.

A mold shown in FIG. 3 having a die having 144 voids is prepared, the first raw material powder shown in Table 1 is charged, and then the second raw material powder shown in Table 1 is filled and press-molded. A molded body in which the first raw material powder and the second raw material powder were laminated was molded and removed from the mold. At this time, the shape of the molded body was set to the lower punch side diameter D _A , the upper punch side diameter D _B , the lower part length H _A , and the upper part length H _{B shown} in Table 1.

Then, this molded body was heated from 1000 ° C. at a temperature rising rate shown in Table 2, fired for 1 hour in the atmosphere and firing temperature shown in Table 2, and then sintered HIP shown in Table 2 (described as HIP in the table). The sinter HIP process was performed for 30 minutes at a pressure of 5 MPa, changing to the temperature.

The longitudinal direction of the resulting blanks, A part, describing the diameter of the part B to the measured Table _{2 (d A, d B)} . Further, the blank was halved in the longitudinal direction, and the change in the Co content from the A part to the B part was measured by EPMA analysis, and the presence, inclination, and length of the second to fourth areas were confirmed. Furthermore, about the A part of the blank, Co content in an outer peripheral part was measured. The results are shown in Tables 2 and 3.

And after centerless processing the outer peripheral part of this blank, it throws in in a joining apparatus at random, recognizes the direction of the projection part of a blank in a joining apparatus, and makes the A part and B part of a main-body part the same direction. A drill was prepared by aligning, joining the second end of the blank against the shank, and applying a blade to the portion including the first end of the blank.

About the obtained drill, the drilling test was done on the following conditions. The results are shown in Table 3.
(Drilling test conditions)
Work material: FR4 material, thickness 0.8mm, 3-layer drill shape: φ0.25mm
Rotation speed: 160krpm
Feed rate: 3.2 m / min Evaluation item: Number of drilled products (pieces) and drill flank wear width after testing (μm)

From Tables 1 to 3, Co _AC is the same sample No. as Co _BC . In No. I-12, the flank wear width was large. In I-13, the first hole was deficient due to insufficient sintering. In addition, sample No. without the first region and the second region. In I-14, I-16, and I-18, the flank wear width was large. Furthermore, the same or smaller specimen rotation _{S 1} is an inclined _{S 2} No. In I-15, I-17, and I-19, the breakage resistance was low, and the number of processed parts was small.

On the other hand, the sample No. No. ₂ is smaller in Co _AC than Co _BC , and the slope S ₁ in the first region is larger than the slope S _{2 in} the second region. In I-1 to I-11, the flank wear width was small and the number of workpieces increased.

In particular, Sample No. with a ratio (Co _AC / Co _BC ) of 0.2 to 0.7. In I-1, I-2, I-6, and I-8 to I-11, the number of processed parts increased. In addition, Sample No. No. ₂ in which the slope S ₁ is 0.2 to 1.0 mass% / mm and the slope S ₂ is 0 to 0.20 mass% / mm. In I-1, I-2, and I-6 to I-11, the number of processed parts increased.

Using the raw material powder used in Example 1, the compacts shown in Table 4 were produced and fired under the conditions shown in Table 5. And the drill was produced using this blank. About the obtained drill, the drilling test was done on the following conditions. The results are shown in Tables 5 and 6.
(Drilling test conditions)
Work material: FR4 material, 24-layer plate, thickness 3.2 mm, single drill shape: φ0.25 mm
Rotation speed: 160krpm
Feed rate: 3.2 m / min Evaluation item: Number of drilled products (pieces) and drill flank wear width after testing (μm)

According to Tables 4 to 6, the sample No. No. ₁ is smaller in Co _AC than Co _BC , and the slope S ₁ in the first region is larger than the slope S _{2 in} the second region. In II-1 to II-4, the flank wear width was small and the number of workpieces increased.

In particular, sample No. 1 having a third region having a slope S ₃ larger than S ₁ between the second region and the first region. In II-1 and II-2, the flank wear width was small and the number of workpieces increased. Among them, sample No. slope _{S 3} is 2 to 50 mass% / mm In II-1, the flank wear width was small and the number of workpieces was particularly large.

Using the raw material powder used in Example 1, the compacts shown in Table 7 were produced and fired under the conditions shown in Table 8. And the drill was produced using this blank. About the obtained drill, the drilling test was done on the following conditions. The results are shown in Tables 8 and 9.
(Drilling test conditions)
Work material: FP4 material, thickness 0.06mm, 10-ply drill shape: φ0.105mm
Rotation speed: 300krpm
Feeding speed: 1.8 m / min Evaluation item: Number of products that have been drilled (pieces) and flank wear width of the drill after the test (μm)

According to Tables 7 to 9, the sample No. No. ₁ was smaller in Co _AC than Co _BC , and the slope S ₁ in the first region was larger than the slope S _{2 in} the second region. In III-1 to III-3, the flank wear width was small and the number of workpieces increased.

In the same manner as in Example 1, molding was performed using the first raw material powder and the second raw material powder shown in Table 10. At this time, the sample No. 5 in which d _C / d _A of the blank after firing exceeds 0.9 was obtained. For IV-5, the bottom punch was confirmed to be broken when 100 molded bodies were prepared.

Then, the molded body was heated at the rate of temperature increase shown in Table 10 and baked at the temperature shown in Table 10 for 30 minutes in the same manner as in Example 1, and then 30 times higher than the temperature shown in Table 10. Sinter HIP firing was performed at a low temperature. The outer peripheral portion of the obtained sintered body was centerless processed to obtain a blank.

The longitudinal direction of the resulting blanks, in the same manner as in Example 1, A unit, B unit, the diameter of the protrusion _{(d A, d B, d} C), the change in the Co content of the _A portion to the projecting portion It was measured by EPMA analysis, and the presence, inclination, and length of the second region to the fourth region were confirmed. Co _AO was also measured. Further, both ends of the blank were observed with an SEM, and the average particle diameters of WC particles in part A and part B were calculated by the Luzex analysis method. The results are shown in Tables 11 and 12.

And like Example 1, this blank is thrown in in a joining apparatus at random, the direction of the projection part of a blank is recognized in a joining apparatus, and the A part and B part of a main-body part are aligned in the same direction. In the same manner as in Example 1, a drill was produced. It was easy to discriminate between the A part and the B part by the protrusions, and it was possible to easily produce a drill with less Co on the cutting edge side. In addition, Sample No. in which the protruding portion has a curved surface shape. In IV-1 to IV-5 and IV-7 to IV-13, the blank was not damaged by the collision of the blanks when they were put into the joining apparatus.

About the obtained drill, the drilling test was done on the following conditions. The results are shown in Table 12.
(Drilling test conditions)
Work material: BT material 10 layers, thickness 2.5mm, 1 drill shape: φ0.3mm undercut type Rotation speed: 100krpm
Feed rate: 1.5 m / min Evaluation item: Number of products that have been drilled (pieces)

According to Tables 10 to 12, the sample Nos. _{1 and} 2 in which the Co _AC is smaller than the Co _{BC and} the slope S ₁ of the first region is larger than the slope S ₂ of the second region. In IV-1 to IV-8, the flank wear width was reduced and the number of workpieces increased. In addition, Co _AC has the same sample No. as Co _BC . IV-10 to IV-13, and S ₁ and S ₂ have the same sample number. In IV-9, the number of drills was small.

Sample No. In IV-1 to IV-8, Co _CC was smaller than Co _AC , and the number of drills was large. Sample No. Among IV-1 to IV-8, Co _AC is 0.2% by mass to 7% by mass, Co _BC is 2% by mass to 12% by mass, and the ratio (Co _AC / Co _BC ) is 0.1 to 0.6%. Sample No. 1 having a Co _CC of 0.1 mass% to 6 mass% and a ratio (Co _CC / Co _AC ) of 0.1 to 0.8. In IV-1 to IV-3, the number of drills was large.

In addition, sample No. 5 in which d _C / d _A of the blank after firing is smaller than 0.5. For sample IV-5, sample no. Compared to 5, the protrusions were all polished and removed by the cutting operation of the drill, and the wear resistance of the cutting blade was lowered and the number of drills processed was small.

Sample No. 4 in Example 4 Sample No. 1 of Example 1 was used except that the average particle diameter of the WC powder was 0.8 μm with respect to the first raw material powder and the second raw material powder used in IV-1. Using the raw material powder having the same specifications as in Sample No. 1, In the same manner as in No. 1, a long cylindrical molded body of D _A = D _B = 6 mm, L = 30 mm, D _C = 3 mm, L _C = 3 mm was produced by cold isostatic pressing. H _A = 10 mm and H _B = 20 mm. Sample No. The sintered body was obtained by firing at the same temperature elevation rate and firing temperature as IV-1. _{d A = 5.1mm, d B =} 4.8mm, L A = 15mm, L B = 9.3mm, (L A + L B) / d A = 4.8, Co AC = 2.7 wt%, Co _BC = 7.1 mass%, Co _CC = 2.5 mass%, the average particle diameter of WC particles in part A was 0.85 μm, and the average particle diameter of WC particles in part B was 0.80 μm. The obtained sintered body could be drilled with a drill.

In the same manner as in Example 4, a blank was produced using the first raw material powder, the second raw material powder, and the third raw material powder shown in Table 13. Incidentally, the sample blank _d C / _{d A} after firing is greater than 0.9 No. Regarding No. 5, damage to the lower punch was confirmed when 100 molded bodies were produced. Sample No. d _c / d _A is less than 0.5. For No. 6, the vicinity of the protrusions of the molded body was sometimes damaged in the molding process, and the molding yield was poor.

And like Example 4, after heating this molded object at the temperature increase rate shown in Table 14 and baking for 30 minutes at the temperature shown in Table 14, it is sintered at a temperature 30 degreeC lower than the temperature shown in Table 14. HIP fired. The outer peripheral portion of the obtained sintered body was centerless processed to obtain a blank.

About the longitudinal direction of the obtained blank, the change of Co content from A part to a projection part was measured by EPMA analysis similarly to Example 4, and the presence or absence, inclination, and length of the 4th field from the 2nd field. It was confirmed. Co _AO was also measured. Further, both ends of the blank were observed with an SEM, and the average particle diameters of WC particles in part A and part B were calculated by the Luzex analysis method. The results are shown in Tables 14 and 15.

And like Example 4, this blank is thrown in in a joining apparatus at random, the direction of the projection part of a blank is recognized in a joining apparatus, and the A part and B part of a main-body part are aligned in the same direction. Then, an end mill was produced by the same process as in Example 4. It was easy to distinguish between the A part and the B part by the protrusion, and an end mill with less Co on the cutting edge side could be easily produced. The results are shown in Tables 14 and 15.

Specimen No. in which the protrusion is curved. In VI-1 to VI-3 and VI-5 to VI-12, the blanks were not damaged by the collision of the blanks when they were put into the joining apparatus.

About the obtained end mill, the processing test was done on the following conditions. The results are shown in Table 15.
(End mill processing test conditions)
Work Material: S45C Block Material End Mill Shape: φ1mm 2 Flute Speed: 25krpm
Feeding speed: 220 mm / minute cutting (depth ap): 1.5 mm
Cutting depth (width ae): 0.05 mm
Evaluation item: Distance that can be processed by side cutting

According to Tables 13 to 15, the sample No. No. ₁ is smaller in Co _AC than Co _{BC and in} which the slope S ₁ of the first region is larger than the slope S ₂ of the second region. In VI-1 to VI-7, the flank wear width was small and the machining distance was long. In addition, Co _AC has the same sample No. as Co _BC . Sample No. VI-12, Co _CC is the same as Co _AC . Sample No. VI-9, Co _CC smaller than Co _AC . VI-11, Co _AC and Co _BC , and Co _CC and Co _AC have the same sample numbers. In VI-8 and VI-10, the processing distance of the end mill was short. In contrast, with _{Co AC} is less than _{Co BC, Co CC} is greater than _{Co AC} Sample No. In VI-1 to VI-7, the processing distance of the end mill was long.

Sample No. Among VI-1 to VI-7, Co _AC is 0.2 mass% to 7 mass%, Co _BC is 3 mass% to 12 mass%, the ratio Co _AC / Co _BC is 0.1 to 0.6, Co Sample Nos. _{Having a CC} of 3 mass% to 14 mass% and a ratio Co _CC / Co _AC of 1.2 to 3 In VI-1 to VI-4, the drilling distance was long.

Sample No. In VI-1 to VI-4, the Co content in the central portion of the first end face is larger than the Co content in the outer peripheral portion of the first end face, and Co _AO is 0.1 mass% to 6.5 mass%, The ratio Co _AO / Co _AC was 0.1 to 0.9.

Sample No. 6 in Example 6 VI-6 and no. Sample No. 1 of Example 1 was used except that the average particle diameter of the WC powder was 0.8 μm with respect to the first raw material powder, the second raw material powder, and the third raw material powder used in VI-10. Using raw material powder having the same composition as VI-6 and VI-10, sample No. In the same manner as VI-6 and VI-10, a columnar long shaped body of D _A = D _B = 6 mm, L = 30 mm, D _C = 3 mm, L _C = 3 mm is produced by cold isostatic pressing. did. H _A = 10 mm and H _B = 20 mm. Sample No. Bake at the same heating rate and firing temperature as VI-1, and sample no. Sintered bodies of VII-13 and VII-14 were obtained.

Sample No. For VII-13, d _A = 5.1 mm, d _B = 4.8 mm, L _A = 15 mm, L _B = 9.3 mm, (L _A + L _B ) / d _A = 4.8, Co _AC = 5 .6 mass%, Co _AO = 5.0 mass%, Co _BC = 7.2 mass%, Co _CC = 6.2 mass%, the average particle diameter of WC particles in part A is 0.85 μm, and WC in part B The average particle size of the particles was 0.80 μm.

Sample No. For VII-14, d _A = 5.0 mm, d _B = 5.0 mm, L = 25.0 mm, Co _AC = Co _AO = Co _BC = Co _CC = 5.0% by mass, WC particles in part A The average particle size was 0.80 μm, and the average particle size of WC particles in part B was 0.80 μm.

The obtained sintered body was subjected to blade processing to produce a 4MFK type end mill made by Kyocera. At this time, two types of shapes with different blade lengths were produced. And work material: SUS304, processing diameter: φ8mm, cutting form: shoulder processing, processing speed: 85m / min, rotation speed: 3300 times / min, feed: 0.035mm / blade, cutting depth: 5mm, cutting When the end mill was cut by a width: 3 mm, wet cutting, sample No. In VII-13, the cutting length was 40 m, and the state of the cutting edge of the end mill was also constantly worn. In contrast, sample no. In VII-14, the cutting length was 24 m, and defects were observed near the rotation axis of the end mill.

1 Drill (cutting tool)
2 Blank (blank for cutting tool)
A part 1st end part B part 2nd end part 3 shank 5 cutting edge 6 flute part 7 neck part 8 body 11 1st area | region 12 2nd area | region 13 3rd area | region 14 4th area | region 15 Protrusion part d _A 1st edge part raw diameter d _B the second end portion having a diameter d _C protrusion first diameter D _a molded body diameter D _C compact of upper punch side of the lower punch side of the diameter D _B molded body at a position in contact with the end a of Diameter at the position where the protrusion touches the bottom of the molded body

Claims (20)

1. It has a cemented carbide part containing WC and Co,
   The cemented carbide portion is elongated and has a first end and a second end in the longitudinal direction;
   The Co content Co _AC at the first end is less than the Co content Co _BC at the second end,
   A first region where the amount of change in Co content per mm is inclined S ₁ on the first end side;
   The amount of change in the Co content per 1mm on the second end side and a second region of the inclined S _2,
   Like body the inclined _{S 1} is greater than the slope _{S 2.}
2. The rod-shaped body according to claim 1, wherein the Co _AC is 0.2% by mass to 7% by mass and the Co _BC is 2% by mass to 12% by mass.
3. The _{Co AC} and the _{Co BC} and the ratio _(Co AC / Co _BC) is rod-like body according to claim 1 or 2, wherein from 0.2 to 0.7.
4. 4. The Co content in the central portion in the direction perpendicular to the longitudinal direction at the first end portion is larger than the Co content in the outer peripheral portion in the direction perpendicular to the longitudinal direction at the first end portion. Or a rod-shaped body as described.
5. When the Co content in the outer peripheral portion in the direction perpendicular to the longitudinal direction at the first end portion is Co _AO , the Co _AO is 0.1 mass% to 6.5 mass%, and the Co to the Co _AC The rod-shaped body according to claim 4, wherein the ratio of _AO (Co _AO / Co _AC ) is 0.1 to 0.9.
6. The inclined _{S 1} is 0.2 to 1.0 mass% / mm, the rod-like body according to any one of claims 1 to 5 wherein the inclination _{S 2} is from 0 to 0.2 mass% / mm.
7. Wherein between the second region and the first region, the rod-like body according to any one of claims 1 to 6 having a third region of the slope is greater slope S ₃ than the first region.
8. Rod-like body according to claim 7, wherein the inclined _{S 3} is 2 to 50 mass% / mm.
9. Any said longitudinal length of the first region _{L 1} and the ratio of the longitudinal length _{L 2} of the second region _(L 1 / _{L 2)} is, of claims 1 to 6 is 0.2 to 2 Or a rod-shaped body as described.
10. Diameter d _A of the first end _portion, when the diameter of the second end and the d _B, the d _A, wherein with d _B is both 2mm or less, when the longitudinal length is L , the rod-like body according to any one of the d ratio of the length L to _a claims 1 to 9 (L / d _a) is 3 or more.
11. Rod-like body according to any one of claims 1 to 10 ratio _d A / _{d B} between the _{d A} and the _{d B} is from 1.02 to 1.20.
12. The rod-shaped body according to any one of claims 1 to 11, further comprising a protrusion on a first end surface which is an end surface of the first end portion.
13. The rod-shaped body according to claim 12, wherein the Co content in the protrusion is less than the Co content in the first end.
14. When the Co content at the center of the first end portion in the direction perpendicular to the longitudinal direction is Co _AC, and the Co content at the tip of the protrusion is Co _CC , the Co _CC is 0.1 mass% to 6 is the mass%, the rod-shaped body of claim 13 wherein the ratio of the _{Co CC} for _{Co AC (Co CC / Co AC} ) is 0.1 to 0.8.
15. The rod-shaped body according to claim 14, wherein the Co content in the protrusion is greater than the Co content in the first end.
16. When the Co content at the center of the first end portion in the direction perpendicular to the longitudinal direction is Co _AC and the Co content at the tip of the protrusion is Co _CC , the Co _CC is 3 mass% to 14 mass%. %, as described above, and said rod-shaped body of claim 15 wherein the ratio of the _{Co CC} for _{Co AC (Co CC / Co AC} ) is 1.2-3.
17. Diameter _{d A} at the first end, when the diameter at a position in contact with the first end of the projection and the _{d C,} the ratio of the _{d C} and the _{d A (d} C / _{d A)} is The rod-shaped body according to any one of claims 12 to 16, which is 0.5 to 0.9.
18. It has a cemented carbide part containing WC and Co,
    The cemented carbide portion is elongated and has a cutting edge at least on the first end side in the longitudinal direction, and a shank portion on the second end side,
    The cemented carbide portion is elongated and has a first end and a second end in the longitudinal direction;
    The Co content Co _AC at the first end is less than the Co content Co _BC at the second end,
    A first region where the amount of change in Co content per mm is inclined S ₁ on the first end side;
    The amount of change in the Co content per 1mm on the second end side and a second region of the inclined S _2,
    The cutting tool greater than the slope _{S 1} is the slope _{S 2.}
19. A step of randomly inserting the rod-shaped body according to any one of claims 1 to 17 into a joining apparatus, and determining a first end and a second end of the rod-shaped body within the joining apparatus, A step of aligning in a direction, a step of bringing the second end portion of the rod-shaped body into contact with a shank and joining, and a step of applying a blade process to a portion including the first end portion of the rod-shaped body. A method for manufacturing a cutting tool.
20. A step of randomly inserting the rod-shaped body according to any one of claims 14 to 17 into a joining device, a step of aligning the rod-shaped body in a predetermined direction by recognizing the presence or absence of the protrusion in the joining device, A method for manufacturing a cutting tool, comprising: joining a shank to the second end portion of the rod-like body; and applying a blade process to a portion including the first end portion of the rod-like body.

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