CN110121256A - A kind of optical detector of fire smoke automatic production line and its packaging technology - Google Patents
A kind of optical detector of fire smoke automatic production line and its packaging technology Download PDFInfo
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- CN110121256A CN110121256A CN201910290825.4A CN201910290825A CN110121256A CN 110121256 A CN110121256 A CN 110121256A CN 201910290825 A CN201910290825 A CN 201910290825A CN 110121256 A CN110121256 A CN 110121256A
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- machine
- pcb
- sticking
- automatic welding
- finished product
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Classifications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B17/00—Fire alarms; Alarms responsive to explosion
- G08B17/10—Actuation by presence of smoke or gases, e.g. automatic alarm devices for analysing flowing fluid materials by the use of optical means
- G08B17/103—Actuation by presence of smoke or gases, e.g. automatic alarm devices for analysing flowing fluid materials by the use of optical means using a light emitting and receiving device
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0495—Mounting of components, e.g. of leadless components having a plurality of work-stations
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fire-Detection Mechanisms (AREA)
- Fire Alarms (AREA)
Abstract
The invention discloses a kind of optical detector of fire smoke automatic production lines, the present invention is by PCB single board testing station, special-shaped sticking and inserting machine, drying oven, Selective coating machine, curing oven, automatic welding machine, the plurality of devices optimum organization such as finished product detection smoke box and finished product separating mechanism, and it improves and is equipped with the auxiliary devices such as carrier elevator and automatic feed mechanism, integrate PCB detection, installation, three proofings spraying, welding, multiple processes such as finished product detection, realize the automated production of photoelectricity smoke alarm, required manual labor is few, save production cost, working efficiency greatly promotes, improve enterprise's productivity effect, whole set process process is stablized smooth, careful precision, homogeneity of product is strong, yields is high, whole height embodies fire protection warning product design production technology experience abundant and powerful fire protection warning industry automation is integrated Designed capacity has great industrial value.
Description
Technical field
The present invention relates to fire protection warning product scope, in particular to a kind of optical detector of fire smoke automatic production line and its
Packaging technology.
Background technique
Optical detector of fire smoke be using it is on fire when the smog that generates can change the propagation of light this characteristic development, pass through
The equipment for monitoring the concentration of smog to realize fire disasters protection, optical detector of fire smoke use the photoelectric sensing of special construction design
Device, the production of SMD patch processing technology have the characteristics that high sensitivity, reliable and stable, low-power consumption, attractive and durable, easy to use,
The occasion of visible smog is generated before fire spreading suitable for household, shop, dancing hall, warehouse etc..
Optical detector of fire smoke is generally made of bottom plate, PCB, shielding case, labyrinth component and upper cover, optical detector of fire smoke
Assembling procedure it is complicated, contain multiple installations, welding and detection program, it is numerous using equipment, contain a variety of test equipments,
Welding equipment, spraying equipment and drying equipment etc., the assembling production of optical detector of fire smoke is most of by artificial in the prior art
It completes, human cost is high, and production efficiency is low, and product control is difficult to ensure, manufacturing industry has been accelerated to make the transition to intelligence manufacture instantly, industry
The degree of automation is higher and higher, first considers the high efficiency smart for combining automatic technology to realize photoelectricity smoke alarm production.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of optical detector of fire smoke automated productions
Line.
In order to achieve the above objectives, the technical solution adopted by the present invention to solve the technical problems is: a kind of photoelectric smoke spy
Survey device automatic production line and its packaging technology, including set gradually PCB single board testing station, special-shaped sticking and inserting machine A, drying oven,
Selective coating machine, curing oven, special-shaped sticking and inserting machine B, automatic welding machine A, automatic welding machine B, automatic welding machine C, abnormity patch are inserted
Machine C, automatic welding machine D, automatic welding machine E, special-shaped sticking and inserting machine D, finished product detection smoke box and finished product separating mechanism, the PCB are mono-
Board test stations one end, the abnormity both ends sticking and inserting machine A, the special-shaped both ends sticking and inserting machine D and finished product separating mechanism one end are equipped with carrier lifting
The abnormity sticking and inserting machine A, machine special-shaped sticking and inserting machine B, special-shaped sticking and inserting machine C, is equipped with automatic feed mechanism on special-shaped sticking and inserting machine D.
Preferably, described abnormity one end sticking and inserting machine A is equipped with defective products PCB buffer area.
Preferably, between the drying oven and Selective coating machine, being respectively connected with and connecing between Selective coating machine and curing oven
Refute platform.
Preferably, being equipped with return current rail on the PCB single board testing station, abnormity sticking and inserting machine A and special-shaped sticking and inserting machine D
Road.
Preferably, finished product separating mechanism two sides are respectively equipped with bad item detector buffer area and qualified item detector
Delivery outlet, equipped with eight manipulators of single armed on the finished product separating mechanism.
Preferably, the automatic welding machine A, automatic welding machine B, automatic welding machine C, automatic welding machine D and automatic welding
The E that picks is the double end bonding machine with return wire.
Based on a kind of above-mentioned optical detector of fire smoke automatic production line, a kind of packaging technology, the photoelectricity are had developed
Smoke detector is made of bottom plate, PCB, shielding case, labyrinth component and upper cover, the packaging technology the following steps are included:
Step A. puts PCB and is sent into PCB single board testing station to carrier elevator, and being completed rear PCB single board testing station will
Test result is transmitted to special-shaped sticking and inserting machine A, and bad PCB is sent into defective products PCB buffer area, qualified PCB is put by special-shaped sticking and inserting machine A
It is put on bottom plate；
Step B: the product being well placed sequentially enter drying oven, Selective coating machine, curing oven realize respectively desiccant dehumidification,
Selective three proofings spraying and hot setting；
Step C: the product after solidification enters special-shaped sticking and inserting machine B and shielding case is plugged on PCB, then sequentially enters automatic
Bonding machine A and automatic welding machine B welding PCB and shielding case weld reed pin subsequently into automatic welding machine C, subsequently into
Special-shaped sticking and inserting machine C inserts labyrinth component onto PCB, transmitting tube pin is welded subsequently into automatic welding machine D, subsequently into certainly
Dynamic bonding machine E welds reception pipe pin, finally enters special-shaped sticking and inserting machine D and fastens upper cover；
Step D: mounted product enters finished product detection smoke box, is completed rear finished product detection smoke box and passes test result
Transport to finished product separating mechanism, bad products are sent into bad item detector buffer area by finished product separating mechanism, by qualified products send to
Qualified item detector delivery outlet vanning turns sequence.
Preferably, the curing oven maximum temperature is not more than 80 degree.
Due to the application of the above technical scheme, the present invention have compared with prior art it is following the utility model has the advantages that
The present invention is by PCB single board testing station, special-shaped sticking and inserting machine, drying oven, Selective coating machine, curing oven, automatic welding
The plurality of devices optimum organizations such as machine, finished product detection smoke box and finished product separating mechanism, and improve and be equipped with carrier elevator and give automatically
Expect the auxiliary devices such as mechanism, integrates multiple processes such as PCB detection, installation, three proofings spraying, welding, finished product detection, realize photoelectricity
The automated production of smoke alarm, required manual labor is few, saves production cost, and working efficiency greatly promotes, and improves
Enterprise's productivity effect, whole set process process stablize smoothness, and careful precision, homogeneity of product is strong, yields is high, and whole height embodies
Fire protection warning product design production technology experience abundant and powerful fire protection warning industry automation Integrated design ability, tool
Standby great industrial value.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of optical detector of fire smoke automatic production line.
In figure: 1, PCB single board testing station；2, special-shaped sticking and inserting machine A；3, drying oven；4, Selective coating machine；5, curing oven；
6, special-shaped sticking and inserting machine B；7, automatic welding machine A；8, automatic welding machine B；9, automatic welding machine C；10, special-shaped sticking and inserting machine C；11, certainly
Dynamic bonding machine D；12, automatic welding machine E；13, special-shaped sticking and inserting machine D；14, finished product detection smoke box；15, finished product separating mechanism；16, it carries
Has elevator；17, automatic feed mechanism；18, defective products PCB buffer area；19, connection platform；20, bad item detector buffer area；
21, qualified item detector delivery outlet.
Specific embodiment
Combined with specific embodiments below, the contents of the present invention are described in further detail:
As shown in Figure 1, the present embodiment is a kind of optical detector of fire smoke automatic production line, including the PCB set gradually
Single-board testing station 1, special-shaped sticking and inserting machine A2, drying oven 3, Selective coating machine 4, curing oven 5, special-shaped sticking and inserting machine B6, automatic welding
Machine A7, automatic welding machine B8, automatic welding machine C9, special-shaped sticking and inserting machine C10, automatic welding machine D11, automatic welding machine E12, abnormity
Sticking and inserting machine D13, finished product detection smoke box 14 and finished product separating mechanism 15,1 one end of PCB single board testing station, the abnormity both ends sticking and inserting machine A2,
The both ends special-shaped sticking and inserting machine D13 and 15 one end of finished product separating mechanism are equipped with carrier elevator 16, and special-shaped sticking and inserting machine A2, abnormity patch are inserted
Machine B6, special-shaped sticking and inserting machine C10, automatic feed mechanism 17 is equipped on special-shaped sticking and inserting machine D13.
Wherein, the one end special-shaped sticking and inserting machine A2 is equipped with defective products PCB buffer area 18；Between drying oven 3 and Selective coating machine 4,
Connection platform 19 is respectively connected between Selective coating machine 4 and curing oven 5；PCB single board testing station 1, abnormity sticking and inserting machine A2 and abnormity patch
It inserts and is equipped with reflux track on machine D13, empty rear reflux cycle for carrier and use；15 two sides of finished product separating mechanism are set respectively
There are bad item detector buffer area 20 and qualified item detector delivery outlet 21.
In addition, equipped with eight manipulators of single armed on finished product separating mechanism 15；Automatic welding machine A7, automatic welding machine B8,
Automatic welding machine C9, automatic welding machine D11 and automatic welding machine E12 are the double end bonding machine with return wire.
In conjunction with optical detector of fire smoke automatic production line a kind of in Fig. 1, a kind of packaging technology is had developed, photoelectric smoke is visited
Survey device be made of bottom plate, PCB, shielding case, labyrinth component and upper cover, packaging technology the following steps are included:
Step A. puts PCB and is sent into PCB single board testing station 1 to carrier elevator 16, is completed rear PCB single board testing station
Test result is transmitted to special-shaped sticking and inserting machine A2 by 1, and bad PCB is sent into defective products PCB buffer area 18, will closed by special-shaped sticking and inserting machine A2
Lattice PCB is put on bottom plate；
Step B: the product being well placed sequentially enters drying oven 3, Selective coating machine 4, curing oven 5 and realizes that drying removes respectively
Wet, selective three proofings spraying and hot setting；
Step C: the product after solidification enters special-shaped sticking and inserting machine B6 and shielding case is plugged on PCB, then sequentially enters certainly
Dynamic bonding machine A7 and automatic welding machine B8 welding PCB and shielding case, weld reed pin subsequently into automatic welding machine C9, then
Labyrinth component is inserted onto PCB into special-shaped sticking and inserting machine C10, welds transmitting tube pin subsequently into automatic welding machine D11, so
Enter automatic welding machine E12 afterwards and weld reception pipe pin, finally enters special-shaped sticking and inserting machine D13 and fasten upper cover；
Step D: mounted product enters finished product detection smoke box 14, is completed rear finished product detection smoke box 14 and ties test
Fruit is transmitted to finished product separating mechanism 15, and bad products are sent into bad item detector buffer area 20, will closed by finished product separating mechanism 15
Lattice product, which is sent to the vanning of qualified item detector delivery outlet 21, turns sequence.
Wherein, 5 maximum temperature of curing oven is not more than 80 degree.
In the present embodiment, PCB puts artificial loading, bottom plate and shielding case by shaking disk automatic charging, labyrinth part by hand
Part is loaded into automatic charging after pallet, and upper cover is loaded on automatic charging after barrel.
Innovation of the invention is: the present invention applies PCB single board testing station 1, special-shaped sticking and inserting machine, drying oven 3, selectivity
The plurality of devices optimum organizations such as machine 4, curing oven 5, automatic welding machine, finished product detection smoke box 14 and finished product separating mechanism 15 are covered, and
It improves and is equipped with the auxiliary devices such as carrier elevator 16 and automatic feed mechanism 17, integrate PCB detection, installation, three proofings spraying, weldering
It connects, multiple processes such as finished product detection, realizes the automated production of photoelectricity smoke alarm, required manual labor is few, saves
Production cost, working efficiency greatly promote, and improve enterprise's productivity effect, and whole set process process stablizes smooth, careful precision, production
Product consistency is strong, yields is high, and whole height embodies fire protection warning product design production technology experience abundant and powerful
Fire protection warning industry automation Integrated design ability, has great industrial value.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, it is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.
Claims (8)
1. a kind of optical detector of fire smoke automatic production line, it is characterised in that: including the PCB single board testing station set gradually
(1), abnormity sticking and inserting machine A (2), drying oven (3), Selective coating machine (4), curing oven (5), abnormity sticking and inserting machine B (6), automatic welding
Pick A (7), automatic welding machine B (8), automatic welding machine C (9), abnormity sticking and inserting machine C (10), automatic welding machine D (11), automatic welding
Pick E (12), abnormity sticking and inserting machine D (13), finished product detection smoke box (14) and finished product separating mechanism (15), the PCB single board test
Stand (1) one end, special-shaped sticking and inserting machine A (2) both ends, special-shaped (13) both ends sticking and inserting machine D and finished product separating mechanism (15) one end is equipped with
Carrier elevator (16), the abnormity sticking and inserting machine A (2), abnormity sticking and inserting machine B (6), abnormity sticking and inserting machine C (10), special-shaped sticking and inserting machine D
(13) automatic feed mechanism (17) are equipped on.
2. a kind of optical detector of fire smoke automatic production line according to claim 1, it is characterised in that: the abnormity patch
It inserts (2) one end machine A and is equipped with defective products PCB buffer area (18).
3. a kind of optical detector of fire smoke automatic production line according to claim 2, it is characterised in that: the drying oven
(3) connection platform (19) are respectively connected between Selective coating machine (4), between Selective coating machine (4) and curing oven (5).
4. a kind of optical detector of fire smoke automatic production line according to claim 3, it is characterised in that: the PCB is mono-
Reflux track is equipped on board test stations (1), abnormity sticking and inserting machine A (2) and abnormity sticking and inserting machine D (13).
5. a kind of optical detector of fire smoke automatic production line according to claim 4, it is characterised in that: the finished product point
Structure (15) two sides of disembarking are respectively equipped with bad item detector buffer area (20) and qualified item detector delivery outlet (21), the finished product
Equipped with eight manipulators of single armed on separating mechanism (15).
6. a kind of optical detector of fire smoke automatic production line according to claim 5, it is characterised in that: the automatic welding
Pick A (7), automatic welding machine B (8), automatic welding machine C (9), automatic welding machine D (11) and automatic welding machine E (12) is band
The double end bonding machine of return wire.
7. being based on a kind of optical detector of fire smoke automatic production line as claimed in claim 6, a kind of packaging technology, institute are had developed
It states optical detector of fire smoke to be made of bottom plate, PCB, shielding case, labyrinth component and upper cover, it is characterised in that: the packaging technology
The following steps are included:
Step A. puts PCB and is sent into PCB single board testing station (1) to carrier elevator (16), is completed rear PCB single board testing station
(1) test result is transmitted to special-shaped sticking and inserting machine A (2), bad PCB is sent into defective products PCB buffer area by special-shaped sticking and inserting machine A (2)
(18), qualified PCB is put on bottom plate；
Step B: the product being well placed sequentially enters drying oven (3), Selective coating machine (4), curing oven (5) and realizes drying respectively
Dehumidifying, selective three proofings spraying and hot setting；
Step C: the product after solidification enters special-shaped sticking and inserting machine B (6) and shielding case is plugged on PCB, then sequentially enters automatic
Bonding machine A (7) and automatic welding machine B (8) welding PCB and shielding case weld reed pin subsequently into automatic welding machine C (9),
Labyrinth component is inserted onto PCB subsequently into special-shaped sticking and inserting machine C (10), welds and emits subsequently into automatic welding machine D (11)
Pipe pin welds reception pipe pin subsequently into automatic welding machine E (12), finally enters special-shaped sticking and inserting machine D (13) and fastens upper cover；
Step D: mounted product enters finished product detection smoke box (14), is completed rear finished product detection smoke box (14) and ties test
Fruit is transmitted to finished product separating mechanism (15), and bad products are sent into bad item detector buffer area by finished product separating mechanism (15)
(20), qualified products are sent to the vanning of qualified item detector delivery outlet (21) and turns sequence.
8. a kind of optical detector of fire smoke packaging technology according to claim 7, it is characterised in that: the curing oven (5)
Maximum temperature is not more than 80 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910290825.4A CN110121256A (en) | 2019-04-11 | 2019-04-11 | A kind of optical detector of fire smoke automatic production line and its packaging technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910290825.4A CN110121256A (en) | 2019-04-11 | 2019-04-11 | A kind of optical detector of fire smoke automatic production line and its packaging technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110121256A true CN110121256A (en) | 2019-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910290825.4A Pending CN110121256A (en) | 2019-04-11 | 2019-04-11 | A kind of optical detector of fire smoke automatic production line and its packaging technology |
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| CN (1) | CN110121256A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6057778A (en) * | 1999-02-04 | 2000-05-02 | Pittway Corporation | Modular interchangeble cover system |
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN106514249A (en) * | 2016-12-14 | 2017-03-22 | 常州赛凯电器设备有限公司 | Smoke alarm assembly production line |
| CN107894579A (en) * | 2017-09-30 | 2018-04-10 | 广东博立科技有限公司 | The production technology of intelligent electric meter |
| CN207464610U (en) * | 2017-11-24 | 2018-06-08 | 深圳市腾嘉科技有限公司 | Full-automatic assembly line |
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN109143988A (en) * | 2017-08-21 | 2019-01-04 | 湖南瑞森可机器人科技有限公司 | A kind of ammeter Automatic Assembly Line and assemble method |
| CN208437818U (en) * | 2018-06-13 | 2019-01-29 | 顾耿豪 | A kind of sensor automation intelligence production line |
-
2019
- 2019-04-11 CN CN201910290825.4A patent/CN110121256A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6057778A (en) * | 1999-02-04 | 2000-05-02 | Pittway Corporation | Modular interchangeble cover system |
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN106514249A (en) * | 2016-12-14 | 2017-03-22 | 常州赛凯电器设备有限公司 | Smoke alarm assembly production line |
| CN109143988A (en) * | 2017-08-21 | 2019-01-04 | 湖南瑞森可机器人科技有限公司 | A kind of ammeter Automatic Assembly Line and assemble method |
| CN107894579A (en) * | 2017-09-30 | 2018-04-10 | 广东博立科技有限公司 | The production technology of intelligent electric meter |
| CN207464610U (en) * | 2017-11-24 | 2018-06-08 | 深圳市腾嘉科技有限公司 | Full-automatic assembly line |
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN208437818U (en) * | 2018-06-13 | 2019-01-29 | 顾耿豪 | A kind of sensor automation intelligence production line |
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Application publication date: 20190813 |
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