CN110116294A - Steel structure wall moulding process and its U-shaped steel molding machine - Google Patents
Steel structure wall moulding process and its U-shaped steel molding machine Download PDFInfo
- Publication number
- CN110116294A CN110116294A CN201810117934.1A CN201810117934A CN110116294A CN 110116294 A CN110116294 A CN 110116294A CN 201810117934 A CN201810117934 A CN 201810117934A CN 110116294 A CN110116294 A CN 110116294A
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- CN
- China
- Prior art keywords
- shaped steel
- steel
- plate
- sides
- infolding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/08—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Optics & Photonics (AREA)
- Electromagnetism (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of steel structure wall moulding process, include the following steps: one, selection size plate, carry out underlining in folded sheet region；Two, equipment compact dimensions, including corner folded size and infolding dimension width are adjusted；Three, plate is sent into molding equipment and carries out corner folding forming and sizing；Four, the product of step 3 is subjected to interior foldable type and sizing；Five, the product of step 4 is subjected to stacking welding, forms steel structure wall；Stacking order is in the step 5, and the U-shaped steel of post-processing is placed in the bottom of front processing U-shaped steel, and the U-shaped steel that front processes is lifted upwards by lifting device, and the U-shaped steel processed below moves directly to the U-shaped bottom that front processes；Procedure arrangement of the present invention is reasonable, coordinates, and can be effectively reduced rejection rate and product quality is high.
Description
Technical field
The present invention relates to the moulding process and its U-shaped steel molding machine before a kind of steel construction.
Background technique
Existing Fabrication Technics of Steel Structures there are processing steps uncoordinated, unreasonable phenomenon, generates sometimes at repeating
Reason or excess processes, seriously affect product quality, and rejection rate is higher, more demanding to employee's operative skill, cause product
High expensive.
In addition existing Fabrication Technics of Steel Structures processing step is tediously long, and there are many unreasonable ground for each process distribution
Side.
Summary of the invention
In view of the above-mentioned problems, the present invention provides moulding process before a kind of steel construction and its U-shaped steel molding machine,
The technique and equipment by the hydraulic expanding-forming technology uniform force application of plate, deformation is smooth, forming limit is high, forming quality is good, forming
The feature that precision is high, equipment loss is small.
A kind of steel structure wall moulding process includes the following steps: one, selection size plate, folded sheet region into
Row underlining；Two, equipment compact dimensions, including corner folded size and infolding dimension width are adjusted；Three, by plate be sent at
Type equipment carries out corner folding forming and sizing；Four, the product of step 3 is subjected to interior foldable type and sizing；Five, by step 4
Product carry out stacking welding, form steel structure wall；Stacking order is in the step 5, and the U-shaped steel of post-processing is placed in
Front processes the bottom of U-shaped steel, and the U-shaped steel that front processes is lifted upwards by lifting device, and the U-shaped steel processed below is directly moved
Move the U-shaped bottom processed to front.
Corner folding forming in the step 3 carries out corner folding by being provided with the positioning plate of oblique slope surface, folds
Angle is 90 °.
Interior foldable type in the step 4 is by being set to the multiple groups transition wheels of steel plate two sides, by horizontal direction
Steel plate carries out the folding at 90 ° of angles, and transition wheel can effectively reduce the abrasion of the scuffing and equipment that fold position outer surface.
It is that the approved product of step 4 is sent into about one transportable locating slot that welding is stacked in the step 5
In, can be moved up to the U-shaped steel of entrance, the top of the U-shaped steel that enters afterwards insertion front U-shaped steel, below U-shaped steel it is mobile in place
Afterwards, the U-shaped steel of the U-shaped steel and lower section above put stacks, and is welded the two by the welding gun of locating slot two sides, after the completion of welding,
It continues to execute and moves up operation, stacking and welding, until metope welding fabrication.
A kind of U-shaped steel molding machine, including transmitting device, limiting device, crimping unit, the first shaping equipment, interior device for folding,
Second shaping equipment and welder, the limiting device, crimping unit, the first shaping equipment, interior device for folding and the second sizing
Device is successively set up in transmitting device two sides, and the welder is set to transmission device end；The limiting device includes setting
It is placed in the limit plate of transmitting device two sides；The crimping unit includes flanging limited block and the setting for being set to transmitting device two sides
Flanging pinch roller at the top of flanging limited block；First shaping equipment includes the first sizing limit for being set to transmitting device two sides
Position plate and the first concora crush wheel being set at the top of the first orientation limit plate；The interior device for folding includes being set to transmitting device two sides
Infolding transition wheel and the infolding pinch roller that is set at the top of infolding transition wheel；Second shaping equipment includes being set to transmission dress
Set the second space limiting side plate of two sides and the second concora crush wheel being set at the top of the second space limiting side plate；The welder includes positioning
Slot, welding rifle and lifting device, the locating slot are provided with feed inlet and discharge port, feed inlet face transmission device.
The transmitting device is the driving idler wheel of linearly equidistant arrangement.
The infolding transition wheel is provided with multiple groups, and the angle of infolding transition wheel and horizontal direction is by 0 ° of -90 ° of progressive variation.
Compared with prior art, it has the beneficial effect that procedure arrangement of the present invention is reasonable, coordinates, can effectively drop
Low rejection rate and product quality height.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of U-shaped steel molding machine of the present invention；
Fig. 2 is side view at A-a in Fig. 1；
Fig. 3 is side view at B-b in Fig. 1；
Fig. 4 is side view at C-c in Fig. 1；
Fig. 5 is side view at D-d in Fig. 1；
Fig. 6 is the structural schematic diagram of welder.
Specific embodiment
It is illustrated as a kind of embodiment of steel structure wall moulding process of the present invention and its U-shaped steel molding machine, a kind of steel construction
Metope moulding process, includes the following steps: one, selection size plate, carries out underlining in folded sheet region；Two, it adjusts
Equipment compact dimensions, including corner folded size and infolding dimension width；Three, plate is sent into molding equipment and carries out corner folding
Molding and sizing；Four, the product of step 3 is subjected to interior foldable type and sizing；Five, the product of step 4 is subjected to stacking welding,
Form steel structure wall；Stacking order is in the step 5, and the U-shaped steel of post-processing is placed in the bottom of front processing U-shaped steel,
The U-shaped steel that front processes is lifted upwards by lifting device, the U-shaped steel processed below move directly to front process it is U-shaped
Bottom.
Corner folding forming in the step 3 carries out corner folding by being provided with the positioning plate of oblique slope surface, folds
Angle is 90 °.
Interior foldable type in the step 4 is by being set to the multiple groups transition wheels of steel plate two sides, by horizontal direction
Steel plate carries out the folding at 90 ° of angles, and transition wheel can effectively reduce the abrasion of the scuffing and equipment that fold position outer surface.
It is that the approved product of step 4 is sent into about one transportable locating slot that welding is stacked in the step 5
In, can be moved up to the U-shaped steel of entrance, the top of the U-shaped steel that enters afterwards insertion front U-shaped steel, below U-shaped steel it is mobile in place
Afterwards, the U-shaped steel of the U-shaped steel and lower section above put stacks, and is welded the two by the welding gun of locating slot two sides, after the completion of welding,
It continues to execute and moves up operation, stacking and welding, until metope welding fabrication.
Including transmitting device, limiting device 1, crimping unit 2, the first shaping equipment 3, interior device for folding 4, the second shaping equipment
5 and welder 6, the limiting device, crimping unit, the first shaping equipment, interior device for folding and the primary frame of the second shaping equipment
If the welder is set to transmission device end with transmitting device two sides, transmitting device is linearly equidistant row
The driving idler wheel of cloth；The limiting device includes the limit plate for being set to transmitting device two sides；The crimping unit includes setting
In the flanging limited block 21 of transmitting device two sides and the flanging pinch roller 22 being set to by elevator at the top of flanging limited block, limit
The slope surface extended obliquely upward is provided on block inner sidewall, the side edge of steel plate of operation is carried out bending deformation by slope surface, and combines flanging
Pinch roller controls position, so that the width of flanging is effectively controlled, for flanging at current, flanging and steel plate main body are in 90 °；Described
One shaping equipment includes being set to the first sizing limit plate 31 of transmitting device two sides and being set to the first orientation by elevator
The first concora crush wheel 32 at the top of limit plate, the side of conduplication side carries out dog-ear sizing when the effect of the first concora crush wheel, so that flanging
Shape will not change and shaping；The interior device for folding includes being set to the infolding transition wheel 41 of transmitting device two sides and leading to
The infolding pinch roller 42 that elevator is set at the top of infolding transition wheel is crossed, infolding transition wheel is provided with multiple groups, infolding transition wheel and water
Square to angle by 0 ° of -90 ° of progressive variation, the steel plate being placed in parallel is carried out to fold 90 ° by the transition wheel of progressive variation,
Infolding pinch roller presses the middle position of laminated steel during steel plate bending, places stress among steel plate and generates deformation；Described second
Shaping equipment includes being set to the second space limiting side plate 51 of transmitting device two sides and being set to the second space limiting side plate by elevator
The second concora crush wheel 52 at top；The welder includes that locating slot 61, welding rifle 62 and lifting device 63, the locating slot are set
It is equipped with feed inlet and discharge port, feed inlet face transmission device.
Claims (7)
1. a kind of steel structure wall moulding process, characterized by the following steps: one, selection size plate roll in plate
Folded region carries out underlining；Two, equipment compact dimensions, including corner folded size and infolding dimension width are adjusted；Three, by plate
Material is sent into molding equipment and carries out corner folding forming and sizing；Four, the product of step 3 is subjected to interior foldable type and sizing；Five,
The product of step 4 is subjected to stacking welding, forms steel structure wall；Stacking order is in the step 5, post-processing it is U-shaped
Steel is placed in the bottom of front processing U-shaped steel, and the U-shaped steel that front processes is lifted upwards by lifting device, and that processes below is U-shaped
Steel moves directly to the U-shaped bottom that front processes.
2. steel structure wall moulding process as described in claim 1, it is characterised in that: the corner folding forming in the step 3
Positioning plate by being provided with oblique slope surface carries out corner folding, and folding angles are 90 °.
3. steel structure wall moulding process as described in claim 1, it is characterised in that: the interior foldable type in the step 4 passes through
It is set to the multiple groups transition wheel of steel plate two sides, the steel plate of horizontal direction carries out to the folding at 90 ° of angles, transition wheel can be with
Effectively reduce the abrasion of the scuffing and equipment that fold position outer surface.
4. steel structure wall moulding process as described in claim 1, it is characterised in that: stacking welding in the step 5 is that will walk
Rapid four approved product is sent into about one transportable locating slot, can be moved up to the U-shaped steel of entrance, be entered afterwards
U-shaped steel is inserted into the top of front U-shaped steel, below U-shaped steel it is mobile in place after, the U-shaped steel of the U-shaped steel and lower section above put stacks, and
The two is welded by the welding gun of locating slot two sides, after the completion of welding, continues to execute and moves up operation, stacking and welding, until wall
Face welding fabrication.
5. a kind of U-shaped steel molding machine, it is characterised in that: including transmitting device, limiting device, crimping unit, the first shaping equipment,
Interior device for folding, the second shaping equipment and welder, the limiting device, crimping unit, the first shaping equipment, interior device for folding and
Second shaping equipment is successively set up in transmitting device two sides, and the welder is set to transmission device end；The limit dress
Set the limit plate including being set to transmitting device two sides；The crimping unit includes the flanging limit for being set to transmitting device two sides
Block and the flanging pinch roller being set at the top of flanging limited block；First shaping equipment includes be set to transmitting device two sides
One sizing limit plate and the first concora crush wheel being set at the top of the first orientation limit plate；The interior device for folding includes being set to transmission
The infolding transition wheel of device two sides and the infolding pinch roller being set at the top of infolding transition wheel；Second shaping equipment includes setting
The second space limiting side plate in transmitting device two sides and the second concora crush wheel for being set at the top of the second space limiting side plate；The welder
Including locating slot, welding rifle and lifting device, the locating slot is provided with feed inlet and discharge port, feed inlet face transmission dress
It sets.
6. U-shaped steel molding machine as described in claim 1, it is characterised in that: the transmitting device is linearly equidistant row
The driving idler wheel of cloth.
7. U-shaped steel molding machine as described in claim 1, it is characterised in that: the infolding transition wheel is provided with multiple groups, infolding transition
The angle of wheel and horizontal direction is by 0 ° of -90 ° of progressive variation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810117934.1A CN110116294A (en) | 2018-02-06 | 2018-02-06 | Steel structure wall moulding process and its U-shaped steel molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810117934.1A CN110116294A (en) | 2018-02-06 | 2018-02-06 | Steel structure wall moulding process and its U-shaped steel molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110116294A true CN110116294A (en) | 2019-08-13 |
Family
ID=67519905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810117934.1A Pending CN110116294A (en) | 2018-02-06 | 2018-02-06 | Steel structure wall moulding process and its U-shaped steel molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110116294A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743340A (en) * | 2020-12-23 | 2021-05-04 | 惠州市卓创伟业实业有限公司 | Die-casting aluminum box |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005262271A (en) * | 2004-03-18 | 2005-09-29 | Nisshin Steel Co Ltd | Method and press device for working u-bent member |
| JP2007054838A (en) * | 2005-08-22 | 2007-03-08 | Jfe Steel Kk | Method for straightening u-shape steel sheet pile having arm part, with press |
| CN102328429A (en) * | 2011-10-11 | 2012-01-25 | 库博汽车标准配件（昆山）有限公司 | Sealing strip folding shaping device |
| CN102729047A (en) * | 2012-07-05 | 2012-10-17 | 德清县天创五金制品有限公司 | C-shaped steel hot extrusion production line |
| CN106180460A (en) * | 2016-07-05 | 2016-12-07 | 济钢集团有限公司 | The controlled rolling and controlled cooling of the U-shaped steel of a kind of variable cross-section and clod wash comprehensive shaping method |
| CN206693492U (en) * | 2017-03-16 | 2017-12-01 | 浙江绿筑集成科技有限公司 | A kind of assembled-type house steel structure system |
-
2018
- 2018-02-06 CN CN201810117934.1A patent/CN110116294A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005262271A (en) * | 2004-03-18 | 2005-09-29 | Nisshin Steel Co Ltd | Method and press device for working u-bent member |
| JP2007054838A (en) * | 2005-08-22 | 2007-03-08 | Jfe Steel Kk | Method for straightening u-shape steel sheet pile having arm part, with press |
| CN102328429A (en) * | 2011-10-11 | 2012-01-25 | 库博汽车标准配件（昆山）有限公司 | Sealing strip folding shaping device |
| CN102729047A (en) * | 2012-07-05 | 2012-10-17 | 德清县天创五金制品有限公司 | C-shaped steel hot extrusion production line |
| CN106180460A (en) * | 2016-07-05 | 2016-12-07 | 济钢集团有限公司 | The controlled rolling and controlled cooling of the U-shaped steel of a kind of variable cross-section and clod wash comprehensive shaping method |
| CN206693492U (en) * | 2017-03-16 | 2017-12-01 | 浙江绿筑集成科技有限公司 | A kind of assembled-type house steel structure system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743340A (en) * | 2020-12-23 | 2021-05-04 | 惠州市卓创伟业实业有限公司 | Die-casting aluminum box |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190813 |
|
| RJ01 | Rejection of invention patent application after publication |