CN211679775U

CN211679775U - Wire straightening and feeding integrated machine

Info

Publication number: CN211679775U
Application number: CN202020213863.8U
Authority: CN
Inventors: 邱杰
Original assignee: Dongguan Jieda Machinery Co ltd
Current assignee: Dongguan Jieda Machinery Co ltd
Priority date: 2020-02-26
Filing date: 2020-02-26
Publication date: 2020-10-16
Anticipated expiration: 2030-02-26

Abstract

The utility model discloses a wire rod aligning pay-off all-in-one, including the frame, along X in the frame to having set firmly first aligning group, second aligning group and pay-off group in proper order in succession, first aligning group can carry out the first time to the wire rod and rectify, and the second is straightened and is organized and can carry out the second time to the wire rod and straighten, and pay-off group can drive the wire rod and move ahead and wear out from the discharge gate. Compared with the prior art, the utility model has the advantages that the multi-directional straightening and leveling can be directly carried out on the coiled wire rod by arranging the feeding catch wheel, the first straightening group and the second straightening group, the straightening effect is good, and the quality is stable; a plurality of straightening gaps are formed on the straightening group, so that the aim of simultaneously straightening a plurality of wires by one device is fulfilled, and the straightening efficiency is high; by arranging the feeding group and the discharging baffle wheel, the straightened wire can be directly and automatically conveyed to a subsequent processing station, so that the applicability is wide; the all-in-one machine has the advantages of compact structure, small occupied area and low manufacturing cost.

Description

Wire straightening and feeding integrated machine

Technical Field

The utility model belongs to the technical field of the metal wire processing technique and specifically relates to a wire rod aligning pay-off all-in-one.

Background

In daily production and life, the metal wire rod type metal pipe is small in size and large in size, and various hollow or solid pipe and metal wire rod type products are widely applied. In the processing technology of the metal wire rods, coiled metal materials are stretched and flattened into a linear shape, and then subsequent processing is carried out, wherein the stretching and flattening conditions of the wire rods directly influence the subsequent processing and the precision of finished products. The traditional production process of the wire rod is to flatten a single material and then carry out subsequent processing, and only one product can be formed at one time. With the gradual development of automation technology, the traditional production method can not meet the current production requirement gradually, and needs to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to the problem that mentions in the above-mentioned background art, provide a wire rod aligning pay-off all-in-one, can directly stretch the exhibition flat simultaneously to many rolls of wire rod coil stock to on sending it to subsequent processing equipment automatically, have advantages such as compact structure, small, production efficiency height.

In order to solve the technical problem, the utility model discloses the technical scheme who takes as follows:

a wire straightening and feeding integrated machine comprises a rack, wherein a first straightening group, a second straightening group and a feeding group are sequentially and continuously and fixedly arranged on the rack along the X direction; the first straightening group comprises a first driving device fixedly arranged on the rack and a plurality of first straightening plates which are in transmission connection with the first driving device and fixedly arranged on the rack through a connecting plate, and the first driving device can drive the first straightening plates to move along the Y direction so as to adjust gaps among the first straightening plates, so that a wire entering from the feeding hole passes through the gaps among the first straightening plates to straighten the wire for the first time; the second straightening group comprises a second driving device fixedly arranged on the rack and a plurality of second straightening plates which are in transmission connection with the second driving device and fixedly arranged on the rack, a plurality of straightening columns extending in the Z direction are arranged on the plurality of second straightening plates in a staggered mode along the X direction, and the second driving device can drive the plurality of second straightening plates to move along the Y direction so as to adjust gaps among the plurality of second straightening plates and drive the plurality of straightening columns to extrude the wire rods penetrating through the straightening columns to straighten the wire rods for the second time; the feeding set comprises a feeding driving device fixedly arranged on the rack and a plurality of feeding rollers which are in transmission connection with the feeding driving device and fixedly arranged on the rack along the Y direction, and the feeding driving device can drive the rollers to rotate to drive the wires on the rollers to move forwards along the X direction and penetrate out of the discharge hole.

Preferably, the connecting plate is provided with a pressing device which can drive the first straightening plate to move along the Z direction so as to press the wires between the first straightening plate and the second straightening plate.

Preferably, each straightening column is further provided with a plurality of straightening grooves along the Z direction.

Preferably, at least two gaps through which the wire rod can pass are formed between the plurality of first straightening plates and between the plurality of second straightening plates.

Preferably, the feeding hole is provided with a plurality of feeding baffle wheels which are used for assisting the coiled material to enter gaps of the first straightening plates and extend along the Z direction, the feeding baffle wheels are fixedly arranged on the rack, and at least two wires can pass through the feeding baffle wheels.

Preferably, the discharge port is provided with a plurality of discharge blocking wheels extending along the Z direction and used for assisting the wires to enter a subsequent processing station, and the discharge blocking wheels are fixedly arranged on the rack and at least two wires can pass through the discharge blocking wheels.

Preferably, the first driving device is a speed reduction motor, the second driving device is a straightening hand wheel capable of being manually adjusted, and the feeding driving device is a servo motor.

Compared with the prior art, the beneficial effects of the utility model reside in that: by arranging the feeding catch wheel, the first straightening group and the second straightening group, the coiled wire can be directly straightened and leveled in multiple directions, and the straightening effect is good and the quality is stable; a plurality of straightening gaps are formed on the straightening group, so that the aim of simultaneously straightening a plurality of wires by one device is fulfilled, and the straightening efficiency is high; by arranging the feeding group and the discharging baffle wheel, the straightened wire can be directly and automatically conveyed to a subsequent processing station, so that the applicability is wide; the all-in-one machine has the advantages of compact structure, small occupied area and low manufacturing cost.

Drawings

FIG. 1 is a schematic perspective view of the present embodiment;

fig. 2 is a plan view of the present embodiment.

In the figure: 1. a frame; 101. a connecting plate; 2. a feed inlet; 201. a feeding catch wheel; 3. a first straightening group; 301. a first driving device; 302. a first straightening plate; 303. a pressing device; 4. a second straightening group; 401. a second driving device; 4011. a push rod; 402. a second straightening plate; 403. a straightening post; 4031. a straightening groove; 5. a feeding group; 501. a feeding drive device; 502. a feeding roller; 503. a feeding cylinder; 6. a wire rod; 7. a discharge port; 701. a discharging catch wheel; 8. and a control center.

Detailed Description

The present invention will be described in further detail with reference to the accompanying fig. 1-2.

The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

As shown in fig. 1-2, a wire straightening and feeding integrated machine comprises a frame 1, wherein a first straightening group 3, a second straightening group 4 and a feeding group 5 are sequentially and continuously fixed on the frame 1 along the X direction; the first straightening group 3 comprises a first driving device 301 fixedly arranged on the rack 1 and a plurality of first straightening plates 302 which are in transmission connection with the first driving device 301 and fixedly arranged on the rack 1 through a connecting plate 101, and the first driving device 301 can drive the plurality of first straightening plates 302 to move along the Y direction so as to adjust gaps among the plurality of first straightening plates 302, so that wires 6 coming in from the feeding port 2 pass through the gaps among the plurality of first straightening plates 302, and the wires 6 are straightened for the first time; the second straightening group 4 comprises a second driving device 401 fixedly arranged on the rack 1 and a plurality of second straightening plates 402 which are in transmission connection with the second driving device 401 and fixedly arranged on the rack 1, a plurality of straightening columns 403 extending along the Z direction are arranged on the plurality of second straightening plates 402 in a staggered mode along the X direction, and the second driving device 401 can drive the plurality of second straightening plates 402 to move along the Y direction so as to adjust gaps among the plurality of second straightening plates 402 and drive the plurality of straightening columns 403 to extrude the wires 6 penetrating through the second straightening columns to straighten the wires 6 for the second time; the feeding set 5 comprises a feeding driving device 501 fixedly arranged on the rack and a plurality of feeding rollers 502 which are connected with the feeding driving device 501 in a transmission manner and fixedly arranged on the rack 1 along the Y direction, and the feeding driving device 501 can drive the plurality of feeding rollers 502 to rotate to drive the wires 6 thereon to move forward along the X direction and penetrate out of the discharge port 7.

In the embodiment, a double-wire output structure is adopted, so that the straightening and feeding work of two wires 6 can be carried out simultaneously, and the production efficiency is greatly improved; the feeding group 5 is also provided with four feeding cylinders 503 which can control and adjust the output lengths of the two wires 6 to match with the subsequent processing procedures, so as to achieve the purpose of continuously feeding the subsequent stations.

Preferably, a pressing device 303 is installed on the connecting plate 101, and the pressing device 303 can drive the first straightening plate 302 to move along the Z direction so as to press the wire 6 between the first straightening plate and the first straightening plate.

In this embodiment, two cylinders are selected as the pressing device 303, so that the pressing effect is good, and the wire 6 is ensured not to deviate in the straightening process.

Preferably, each straightening column 403 is further provided with a plurality of straightening grooves 4031 along the Z direction. The wire 6 is clamped into the straightening groove 4031, so that the wire 6 can be fixed, and the wire 6 can be further straightened conveniently.

Preferably, at least two gaps are formed between the first straightening plates 302 and between the second straightening plates 402, through which the wires 6 can pass.

In the embodiment, the first straightening group 3 and the second straightening group 4 are both provided with two material passing gaps, and can straighten and feed two wires 6 at the same time.

Preferably, the feeding port 2 is provided with a plurality of feeding baffle wheels 201 extending along the Z direction for assisting the coiled material to enter the gaps of the plurality of first straightening plates 302, and the feeding baffle wheels 201 are fixedly arranged on the frame 1 and at least two wires 6 can pass through the feeding baffle wheels.

Preferably, the discharging port 7 is provided with a plurality of discharging blocking wheels 701 extending along the Z direction for assisting the wires 6 to enter the subsequent processing station, and the discharging blocking wheels 701 are fixedly arranged on the frame 1 and at least two wires 6 can pass through the discharging blocking wheels 701.

In the embodiment, four feeding catch wheels 201 are used for assisting in feeding the coil stock, and four discharging catch wheels 701 are used for assisting in discharging and positioning the wires 6; the position of the discharging catch wheel 701 can be adjusted according to the position of a subsequent station.

Preferably, the first driving device 301 is a speed reduction motor, the second driving device 401 is a straightening hand wheel capable of being manually adjusted, the pressing device 303 is an air cylinder, the feeding driving device 501 is a servo motor, and the four feeding rollers 502 are matched, so that stable and accurate feeding can be realized.

In this embodiment, the connecting plate 101 is further provided with a plurality of manual adjusting rods in transmission connection with the first straightening plate 302, and an operator can also manually adjust the plurality of first straightening plates 302 to obtain a required gap; three second straightening plates 402 are applied, two straightening hand wheels are respectively arranged on the outer sides of the second straightening plates 402 on the two sides, and each straightening hand wheel is in transmission connection with the second straightening plate through a push rod 4011.

In this embodiment, the frame 1 is further provided with a control center 8, and the control center 8 can control the power output of the pressing device 303, the first driving device 301, the second driving device 401 and the feeding driving device 501.

The working principle and the using method of the utility model are as follows:

firstly, feeding two coils of wire 6 materials to a first straightening group 3 of the equipment through a feeding baffle wheel 201 by using a feeding driving motor, driving a first straightening plate 302 to move downwards along Z by a pressing device 303, driving the first straightening plate 302 to move along Y by a first driving device 301, enabling the wire 6 to pass through gaps of a plurality of first straightening plates 302 for primary straightening, continuously moving the wire 6 to a second straightening group 4, adjusting a hand wheel of a second driving device 401 according to actual conditions, pushing second straightening plates 402 at two sides to the middle second straightening plate 402, and extruding the wire 6 by a staggered straightening column 403 and carrying out secondary straightening on the wire; after straightening, the wire 6 enters the feeding group 5, penetrates out of the middle of the discharging catch wheel 701 under the further driving of the feeding roller 502, and simultaneously adjusts the output size of the wire 6 through the feeding cylinder 503 according to the actual condition of a subsequent processing station, so that the purpose of automatic feeding of the working station is achieved; the size and the driving time of the driving force of each driving device are set on the control center 8, the length of a proper straightening plate is set, and the automatic straightening and the automatic feeding of the wire coil can be realized through the matching linkage of each driving device in the feeding group, the straightening group and the feeding group.

The above is not intended to limit the technical scope of the present invention, and all changes and modifications equivalent to any modification made to the above embodiments according to the technical spirit of the present invention all still belong to the scope of the technical solution of the present invention.

Claims

1. A wire straightening and feeding integrated machine comprises a rack and is characterized in that a first straightening group, a second straightening group and a feeding group are sequentially and continuously and fixedly arranged on the rack along the X direction;

the first straightening group comprises a first driving device fixedly arranged on the rack and a plurality of first straightening plates which are in transmission connection with the first driving device and fixedly arranged on the rack through a connecting plate, and the first driving device can drive the first straightening plates to move along the Y direction so as to adjust gaps among the first straightening plates, so that a wire rod coming in from a feeding hole passes through the gaps among the first straightening plates to straighten the wire rod for the first time;

the second straightening group comprises a second driving device fixedly arranged on the rack and a plurality of second straightening plates which are in transmission connection with the second driving device and fixedly arranged on the rack, a plurality of straightening columns extending in the Z direction are arranged on the plurality of second straightening plates in a staggered mode along the X direction, and the second driving device can drive the plurality of second straightening plates to move along the Y direction so as to adjust gaps among the plurality of second straightening plates and drive the plurality of straightening columns to extrude the wire rods penetrating through the straightening columns to straighten the wire rods for the second time;

the feeding set comprises a feeding driving device fixedly arranged on the rack and a plurality of feeding rollers which are in transmission connection with the feeding driving device and fixedly arranged on the rack along the Y direction, and the feeding driving device can drive the plurality of feeding rollers to rotate to drive the wires on the feeding rollers to move forwards along the X direction and penetrate out of the discharge hole.

2. The integrated machine for straightening and feeding the wires according to claim 1, wherein a pressing device is arranged on the connecting plate, and the pressing device can drive the first straightening plate to move along the Z direction so as to press the wires between the first straightening plate and the first straightening plate.

3. The wire straightening and feeding all-in-one machine as claimed in claim 2, wherein a plurality of straightening grooves are further formed in each straightening column along the Z direction.

4. The integrated machine for straightening and feeding the wires according to claim 3, wherein at least two gaps through which the wires can pass are formed between a plurality of the first straightening plates and between a plurality of the second straightening plates.

5. A wire straightening and feeding all-in-one machine as claimed in claim 4, wherein the feeding hole is provided with a plurality of feeding baffle wheels which are used for assisting a coil material to enter gaps among the first straightening plates and extend along the Z direction, the feeding baffle wheels are fixedly arranged on the rack, and at least two wires can pass through the feeding baffle wheels.

6. The integrated machine for straightening and feeding the wires according to claim 5, wherein the discharging port is provided with a plurality of discharging blocking wheels extending along the Z direction and used for assisting the wires to enter a subsequent processing station, and the discharging blocking wheels are fixedly arranged on the frame and at least two wires can pass through the discharging blocking wheels.

7. The integrated wire straightening and feeding machine according to claim 6, wherein the first driving device is a speed reducing motor, the second driving device is a manually adjustable straightening hand wheel, the pressing device is an air cylinder, and the feeding driving device is a servo motor.