CN110116212A - Sealed sintering device of polycrystalline diamond compact - Google Patents

Sealed sintering device of polycrystalline diamond compact Download PDF

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Publication number
CN110116212A
CN110116212A CN201910453007.1A CN201910453007A CN110116212A CN 110116212 A CN110116212 A CN 110116212A CN 201910453007 A CN201910453007 A CN 201910453007A CN 110116212 A CN110116212 A CN 110116212A
Authority
CN
China
Prior art keywords
diamond
cup
layer
sintering device
cup lid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910453007.1A
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Chinese (zh)
Inventor
张春林
陈金兰
赵东鹏
王勇峰
方海江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SF Diamond Co Ltd
Original Assignee
SF Diamond Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SF Diamond Co Ltd filed Critical SF Diamond Co Ltd
Priority to CN201910453007.1A priority Critical patent/CN110116212A/en
Publication of CN110116212A publication Critical patent/CN110116212A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F7/04Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F7/04Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
    • B22F2007/042Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal characterised by the layer forming method

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Ceramic Products (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention belongs to the field of superhard composite materials, and particularly relates to a sealed sintering device of a polycrystalline diamond compact. According to the invention, the welding agent layer is arranged and the device is subjected to vacuum and welding sealing treatment before high-temperature and high-pressure sintering, so that the welding agent layer is melted to seal the space between the cup cover and the cup body, the consistency and stability of the space environment in the subsequent high-temperature and high-pressure sintering process are ensured, and impurities and gas are prevented from being mixed in the internal space of the diamond powder; meanwhile, the vacuum treatment and the welding sealing treatment are carried out simultaneously, so that the efficiency is improved.

Description

A kind of sealed sintering device of composite polycrystal-diamond
Technical field
The invention belongs to a kind of sealed sintering of super-hard compound material field more particularly to composite polycrystal-diamond dresses It sets.
Background technique
Composite polycrystal-diamond is to be combined by diamond powder and hard alloy substrate by high temperature and pressure, due to It not only has the high rigidity, high-wearing feature and thermal conductivity of diamond, but also the intensity with hard alloy and shock resistance are tough Property, it is the ideal material for manufacturing wear resistant tools, is widely used in the fields such as petroleum, geological drilling.
High-end composite polycrystal-diamond needs to carry out at high-temperature vacuum heat treatment and sealing before by high temperature and pressure Reason to increase the degree of graphitization of diamond powder, while removing internal impurity and air, with the stability inside raising. In current composite sheet production process, mostly it is progress high-temperature vacuum heat treatment after assembling, is carried out after heat treatment close The shortcomings that envelope operation, this method is that cannot be sealed in time to diamond powder, so that the internal environment of diamond powder It cannot ensure there is the phenomenon that gas and impurity are mixed into, and then reduce the overall performance of composite polycrystal-diamond.
Summary of the invention
The object of the present invention is to provide a kind of sealed sintering device of composite polycrystal-diamond, device knot of the present invention Structure is simple, can be sealed before high temperature and pressure is sintered to diamond powder, gas and impurity is prevented to be mixed into wherein.
In order to solve the above technical problems, The technical solution adopted by the invention is as follows:
A kind of sealed sintering device of composite polycrystal-diamond, the cup body including open top, the cup top inner wall diameter Extend to one and be equipped with flange, described device further includes bottom opening and the cup lid for blocking cup top opening, cup lid top Portion's inner wall, which attaches, is equipped with solder layer, and under cup lid and cup body assembled state, solder layer covers flange top surface.
Preferably, also clearance fit has the first isolation layer in the cup body, and the first isolation layer covers flange bottom surface and blocks The top notch of cup body.
Preferably, the solder layer attaches the setting of cup lid inner wall, and the cup lid axial height is 3-5mm.
Preferably, also clearance fit has the second isolation layer in the cup lid, and the second isolation layer solder layer bottom surface that reclines is set It sets.
Preferably, it is additionally provided with the second isolation layer in the cup lid, the second isolation layer reclines bottom surface setting at the top of solder layer And with the solder layer clearance fit on cup lid circumferential direction inner sidewall.
Preferably, the isolation layer is simple substance, mixture or the alloy and alloy mixture of iron or niobium, such as niobium simple substance, niobium Alloy, iron, ferroalloy, ferro-niobium mixture or combination.
Preferably, the solder layer by copper, nickel, cobalt, gold, silver, manganese, palladium, titanium, niobium, zinc, phosphorus, boron, aluminium, cadmium, chromium, tin, The alloy or compound of silicon or tantalum are made.
The application method of the sealed sintering device of the composite polycrystal-diamond, steps are as follows:
1) cup body of open top is taken, inserts one layer of diamond powder and alloy substrate one after another thereto and to compression, is being closed Above auri body after the first insulating layer of assembly, to the flanging of cup top open end to form flange, then by the cup lid and cup Assembly at the top of body;
2) it will be installed under vacuum environment obtained by step 1) and be heated to 1000-1200 DEG C, so that solder layer melts.
Preferably, in step 1), before assembling the first insulating layer, item alloy substrate top surface sprays alumino-silicate to formation The aluminosilicate layer of 0.4-0.8mm.
Compared with the prior art, the invention has the following advantages:
1) present invention carries out vacuum, welded seal processing by setting solder layer and to device before high temperature and pressure is sintered, and makes Solder layer melting is obtained to close cup lid and the intracorporal space of cup, ensure that the space environment in subsequent high temperature high pressure sintering processes In consistency and stability, prevent diamond powder inner space to be mixed into impurity and gas;It is vacuum-treated and welds simultaneously and is close Envelope is handled while being carried out, and also improves efficiency.
2) rationally, melting can be effectively prevented in the setting of the first, second insulating layer for apparatus structure design of the present invention State welding compound enters cup body inner space and pollutes, while aluminosilicate layer plays the role of preventing bonding, prevents later period height In warm high pressure sintering processes, the first insulating layer and alloy substrate adhesion.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the sealed sintering device of composite polycrystal-diamond described in embodiment 1;
Fig. 2 is the structural schematic diagram of the sealed sintering device of composite polycrystal-diamond described in embodiment 2.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Embodiment 1
A kind of sealed sintering device of composite polycrystal-diamond, the cup body 101 including open top, 101 top of cup body Inner wall radial integrated, which extends, is equipped with flange, and described device further includes bottom opening and the cup lid for blocking cup top opening 108,108 top inner wall of cup lid, which attaches, is equipped with solder layer 107, and under cup lid 108 and cup body assembled state, solder layer 107 is hidden Cover flange top surface.101 go back the first isolation layer 105 that clearance fit has niobium in the cup body, and the first isolation layer 105 covers flange Bottom surface and the top notch for blocking cup body 101.
Also clearance fit the second isolation layer 106 for having niobium in the cup lid 108, the second isolation layer 106 recline welding compound The setting of 107 bottom surface of layer.108 axial height of cup lid is 3-5mm.
Embodiment 2
A kind of sealed sintering device of composite polycrystal-diamond, the cup body 101 including open top, 101 top of cup body Inner wall radial integrated, which extends, is equipped with flange, and described device further includes bottom opening and the cup lid for blocking cup top opening 108, the inner wall of cup lid 108, which attaches, is equipped with solder layer 107, and under cup lid 108 and cup body assembled state, solder layer 107 is covered 101 top exterior walls of cup body.The first isolation layer 105 that clearance fit has niobium is gone back in the cup body 101, the first isolation layer 105 hides It covers flange bottom surface and blocks the top notch of cup body 101.
It is additionally provided with the second isolation layer 106 made of iron in the cup lid 108, the second isolation layer 106 reclines the top of solder layer 107 The setting of portion bottom surface and with 107 clearance fit of solder layer on the circumferential inner sidewall of cup lid 108.108 axial height of cup lid is 3-5mm。
The application method of Examples 1 and 2 described device is as follows:
1) cup body 101 of open top is taken, inserts one layer of diamond powder 102 and alloy substrate 103 and right one after another thereto It compresses, sprays alumino-silicate to the aluminosilicate layer 104 for forming 0.4-0.8mm, then in sial in alloy substrate top surface It, then will be described to 101 open top side pressure side of cup body to form flange after assembling the first insulating layer 105 above silicate layer 104 It is assembled at the top of cup lid 108 and cup body 107;
2) it will be installed under vacuum environment obtained by step 1) and be heated to 1000-1200 DEG C, so that solder layer 107 melts.

Claims (9)

1. a kind of sealed sintering device of composite polycrystal-diamond, the cup body including open top, which is characterized in that the cup Body top inner wall radial integrated, which extends, is equipped with flange, and described device further includes that bottom is open and open for blocking cup top Cup lid, cup lid top inner wall, which attaches, is equipped with solder layer, and under cup lid and cup body assembled state, solder layer covers flange top surface.
2. the sealed sintering device of composite polycrystal-diamond as described in claim 1, which is characterized in that in the cup body also Clearance fit has the first isolation layer, and the first isolation layer covers flange bottom surface and blocks the top notch of cup body.
3. the sealed sintering device of composite polycrystal-diamond as described in claim 1, which is characterized in that the solder layer The setting of cup lid inner wall is attached, the cup lid axial height is 3-5mm.
4. the sealed sintering device of composite polycrystal-diamond as described in claim 1, which is characterized in that in the cup lid also Clearance fit has the second isolation layer, and the second isolation layer reclines the setting of solder layer bottom surface.
5. the sealed sintering device of composite polycrystal-diamond as claimed in claim 3, which is characterized in that in the cup lid also Equipped with the second isolation layer, the second isolation layer recline at the top of solder layer bottom surface setting and with the welding compound on cup lid circumferential direction inner sidewall Lamellar spacing cooperation.
6. the sealed sintering device of the composite polycrystal-diamond as described in claim 2,4 or 5, which is characterized in that it is described every Exhausted layer is simple substance, mixture or the alloy and alloy mixture of iron or niobium.
7. the sealed sintering device of composite polycrystal-diamond a method as claimed in any one of claims 1 to 5, which is characterized in that the weldering Oxidant layer is connect by the alloy or compound of copper, nickel, cobalt, gold, silver, manganese, palladium, titanium, niobium, zinc, phosphorus, boron, aluminium, cadmium, chromium, tin, silicon or tantalum It is made.
8. the application method of the sealed sintering device of any composite polycrystal-diamond of claim 1-7, which is characterized in that Steps are as follows:
1) cup body of open top is taken, inserts one layer of diamond powder and alloy substrate one after another thereto and to compression, is being closed Above auri body after the first insulating layer of assembly, to the flanging of cup top open end to form flange, then by the cup lid and cup Assembly at the top of body;
2) it will be installed under vacuum environment obtained by step 1) and be heated to 1000-1200 DEG C, so that solder layer melts.
9. the application method of the sealed sintering device of composite polycrystal-diamond as claimed in claim 8, is characterized in that, step 1) in, before assembling the first insulating layer, item alloy substrate top surface sprays alumino-silicate to the alumino-silicate for forming 0.4-0.8mm Layer.
CN201910453007.1A 2019-05-28 2019-05-28 Sealed sintering device of polycrystalline diamond compact Pending CN110116212A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910453007.1A CN110116212A (en) 2019-05-28 2019-05-28 Sealed sintering device of polycrystalline diamond compact

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Publication Number Publication Date
CN110116212A true CN110116212A (en) 2019-08-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111850335A (en) * 2020-07-27 2020-10-30 深圳市海明润超硬材料股份有限公司 Diamond composite sheet easy to remove cobalt and preparation method thereof
CN113245545A (en) * 2021-04-15 2021-08-13 中石化江钻石油机械有限公司 Diamond composite sheet inner synthesis mold packaging structure and packaging method

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10141864A (en) * 1996-11-05 1998-05-29 Kobe Steel Ltd Heat insulating device is not isotropic pressurizer
JP2001112600A (en) * 1999-10-14 2001-04-24 Haruhiko Watanabe Container having barrier layer on inner surface
CN101658937A (en) * 2009-09-14 2010-03-03 河南晶锐超硬材料有限公司 Polycrystalline diamond composite sheet matrix
CN103459752A (en) * 2011-02-22 2013-12-18 贝克休斯公司 Methods of forming polycrystalline compacts, cutting elements and earth-boring tools
US20150209937A1 (en) * 2013-11-21 2015-07-30 Us Synthetic Corporation Methods of fabricating polycrystalline diamond compacts and related canister assemblies
CN105290405A (en) * 2015-11-09 2016-02-03 东睦新材料集团股份有限公司 Manufacturing method of powder metallurgy part with sealing cavity
CN105798312A (en) * 2016-03-16 2016-07-27 郑州新亚复合超硬材料有限公司 Sintering process for diamond composite piece used for petroleum drill bit
CN106573308A (en) * 2014-05-31 2017-04-19 第六元素(英国)有限公司 A method of making a thermally stable polycrystalline super hard construction
CN107737935A (en) * 2017-10-25 2018-02-27 福建省万龙新材料科技有限公司 A kind of cambered surface composite polycrystal-diamond and preparation method thereof
CN108788140A (en) * 2018-08-09 2018-11-13 吉林师范大学 Embedded diamond compact of monocrystalline and preparation method thereof
CN109079145A (en) * 2018-08-30 2018-12-25 中南钻石有限公司 A kind of composite polycrystal-diamond Synthetic block and its method for synthesizing composite polycrystal-diamond
CN210305758U (en) * 2019-05-28 2020-04-14 河南四方达超硬材料股份有限公司 Sealed sintering device of polycrystalline diamond compact

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10141864A (en) * 1996-11-05 1998-05-29 Kobe Steel Ltd Heat insulating device is not isotropic pressurizer
JP2001112600A (en) * 1999-10-14 2001-04-24 Haruhiko Watanabe Container having barrier layer on inner surface
CN101658937A (en) * 2009-09-14 2010-03-03 河南晶锐超硬材料有限公司 Polycrystalline diamond composite sheet matrix
CN103459752A (en) * 2011-02-22 2013-12-18 贝克休斯公司 Methods of forming polycrystalline compacts, cutting elements and earth-boring tools
US20150209937A1 (en) * 2013-11-21 2015-07-30 Us Synthetic Corporation Methods of fabricating polycrystalline diamond compacts and related canister assemblies
CN106573308A (en) * 2014-05-31 2017-04-19 第六元素(英国)有限公司 A method of making a thermally stable polycrystalline super hard construction
CN105290405A (en) * 2015-11-09 2016-02-03 东睦新材料集团股份有限公司 Manufacturing method of powder metallurgy part with sealing cavity
CN105798312A (en) * 2016-03-16 2016-07-27 郑州新亚复合超硬材料有限公司 Sintering process for diamond composite piece used for petroleum drill bit
CN107737935A (en) * 2017-10-25 2018-02-27 福建省万龙新材料科技有限公司 A kind of cambered surface composite polycrystal-diamond and preparation method thereof
CN108788140A (en) * 2018-08-09 2018-11-13 吉林师范大学 Embedded diamond compact of monocrystalline and preparation method thereof
CN109079145A (en) * 2018-08-30 2018-12-25 中南钻石有限公司 A kind of composite polycrystal-diamond Synthetic block and its method for synthesizing composite polycrystal-diamond
CN210305758U (en) * 2019-05-28 2020-04-14 河南四方达超硬材料股份有限公司 Sealed sintering device of polycrystalline diamond compact

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111850335A (en) * 2020-07-27 2020-10-30 深圳市海明润超硬材料股份有限公司 Diamond composite sheet easy to remove cobalt and preparation method thereof
CN111850335B (en) * 2020-07-27 2022-04-29 深圳市海明润超硬材料股份有限公司 Diamond composite sheet easy to remove cobalt and preparation method thereof
CN113245545A (en) * 2021-04-15 2021-08-13 中石化江钻石油机械有限公司 Diamond composite sheet inner synthesis mold packaging structure and packaging method

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