CN110112252B - Battery piece is broken off with fingers and thumb all-in-one and stringer - Google Patents
Battery piece is broken off with fingers and thumb all-in-one and stringer Download PDFInfo
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- CN110112252B CN110112252B CN201910318363.2A CN201910318363A CN110112252B CN 110112252 B CN110112252 B CN 110112252B CN 201910318363 A CN201910318363 A CN 201910318363A CN 110112252 B CN110112252 B CN 110112252B
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- 210000003811 finger Anatomy 0.000 title 1
- 210000003813 thumb Anatomy 0.000 title 1
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- 238000010438 heat treatment Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
- H10F71/1375—Apparatus for automatic interconnection of photovoltaic cells in a module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了电池片划掰一体机和串焊机,电池片划掰一体机包括电池片输入装置、电池片托举装置、激光划片除尘装置、掰片装置、电池片调整分片装置和电池片输出装置,电池片输入装置用于输入电池片,电池片托举装置用于将输入的电池片托举到划片位置,激光划片除尘装置用于对托举到位的电池片进行划片,掰片装置对划片后的电池片进行掰片,得到电池片分片,电池片调整分片装置用于对电池片分片进行调整,电池片输出装置用于将电池片分片输出。串焊机包括电池片划掰一体机和焊接装置,焊接装置将预定数量的电池片分片焊接成电池串。本发明通过电池片托举装置将电池片托举到位,激光划片除尘装置在划片时无须对焦,提高了划片效率和质量。
The invention discloses an integrated machine for scribing and breaking battery cells and a string welding machine. The integrated machine for scribing and breaking battery cells includes a battery chip input device, a battery chip lifting device, a laser scribing and dust removal device, a chip breaking device, a battery chip adjustment and slicing device and Cell output device, cell input device is used to input cell cells, cell lifting device is used to lift the input cell cells to the dicing position, and the laser scribing dust removal device is used to scribe the cells lifted in place. The slice breaking device breaks the diced battery slices into slices to obtain battery slices. The battery slice adjustment and segmentation device is used to adjust the battery slices. The battery slice output device is used to output the battery slices into slices. . The string welding machine includes a battery slice cutting and breaking machine and a welding device. The welding device divides and welds a predetermined number of battery slices into battery strings. In the present invention, the battery piece is lifted into position through the cell piece lifting device, and the laser dicing and dust removal device does not need to focus during dicing, thereby improving the dicing efficiency and quality.
Description
技术领域Technical field
本发明属于光伏电池生产领域,尤其涉及一种电池片划掰一体机和串焊机。The invention belongs to the field of photovoltaic cell production, and in particular relates to an integrated cell chip scribing and breaking machine and a string welding machine.
背景技术Background technique
半片电池组件将标准电池对切后串联起来,电流失配损失减小,且焊带功率损失减少75%,因此半片电池组件的输出功率可提升约5-10W,而且热斑温度可降低约25℃。半片电池组件兼容双玻双面发电、高效电池和多主栅工艺,有望成为新一代的常规组件技术。Half-cell battery components cut standard batteries in half and connect them in series. The current mismatch loss is reduced, and the power loss of the welding ribbon is reduced by 75%. Therefore, the output power of the half-cell battery component can be increased by about 5-10W, and the hot spot temperature can be reduced by about 25 ℃. Half-cut cell modules are compatible with double-glass bifacial power generation, high-efficiency batteries and multi-busbar technology, and are expected to become a new generation of conventional module technology.
目前市场上的半片电池片组件生产都是先利用单独的设备将电池片分割成单独的小电池片之后,再提供给电池片串焊设备,用于电池串的焊接生产。这种方式效率低下,设备整合度低,生产成本高。The production of half-cell cell modules currently on the market first uses separate equipment to divide the cells into individual small cells, and then provides them to cell string welding equipment for the welding production of battery strings. This method is inefficient, has low equipment integration and high production costs.
发明内容Contents of the invention
本发明的一个主要目的在于克服上述的至少一种缺陷,提供一种效率高且成本低的电池片划掰一体机和串焊机。A main purpose of the present invention is to overcome at least one of the above-mentioned defects and provide an integrated battery chip scribing and breaking machine and string welding machine with high efficiency and low cost.
为实现上述发明目的,本发明采用如下技术方案:In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:
如本发明的一个方面,提供了一种电池片划掰一体机,所述电池片划掰一体机包括电池片输入装置、电池片托举装置、激光划片除尘装置、掰片装置、电池片调整分片装置和电池片输出装置,所述电池片输入装置用于输入电池片,所述电池片托举装置用于将输入的电池片托举到划片位置,所述激光划片除尘装置用于对托举到位的电池片进行划片,所述掰片装置对划片后的电池片进行掰片,得到电池片分片,所述电池片调整分片装置用于对电池片分片进行调整分片,所述电池片输出装置用于将电池片分片输出。According to one aspect of the present invention, an all-in-one battery chip scribing and breaking machine is provided. The integrated battery chip scribing and breaking machine includes a battery chip input device, a battery chip lifting device, a laser scribing and dust removal device, a chip breaking device, and a battery chip Adjust the slicing device and the battery slice output device. The battery slice input device is used to input battery slices. The battery slice lifting device is used to lift the input battery slices to the dicing position. The laser dicing dust removal device It is used to scribe the battery sheets that have been lifted into place. The breaking device breaks the diced battery sheets into pieces to obtain battery sheets. The battery sheet adjusting and slicing device is used to divide the battery sheets into pieces. Segmentation is adjusted, and the battery slice output device is used to output the battery slices into slices.
本发明中,通过电池片托举装置将电池片托举到位,激光划片除尘装置在进行划片时无须对焦,从而提高划片效率和质量。In the present invention, the battery piece is lifted into place by the cell piece lifting device, and the laser dicing and dust removal device does not need to focus when performing dicing, thereby improving the dicing efficiency and quality.
如本发明的一实施方式,所述电池片托举装置包括安装架、托举支架、升降架和驱动器,所述驱动器和所述升降架均安装在所述安装架上,所述托架支架安装在所述升降架上,所述升降架上下滑动配合所述安装架,所述驱动器传动连接所述升降架,并驱动所述升降架沿所述安装架上下移动。According to an embodiment of the present invention, the battery cell lifting device includes a mounting frame, a lifting bracket, a lifting frame and a driver. The driver and the lifting frame are both installed on the mounting frame. The bracket bracket Installed on the lifting frame, the lifting frame slides up and down to cooperate with the mounting frame. The driver is drivingly connected to the lifting frame and drives the lifting frame to move up and down along the mounting frame.
本发明中,驱动器传动连接升降架,并驱动升降架沿安装架上下移动,从而实现对升降架上的电池片的托举,方便移送电池片,提高移送电池片效率和自动化水平。In the present invention, the driver is drivingly connected to the lifting frame, and drives the lifting frame to move up and down along the mounting frame, thereby lifting the battery pieces on the lifting frame, facilitating the transfer of the battery pieces, and improving the efficiency and automation level of transferring the battery pieces.
如本发明的一实施方式,所述托举支架上包括第一托举部和第二托举部,所述第一托举部和所述第二托举部共同托举同一片电池片,或者,所述第一托举部和所述第二托举部分别托举不同的电池片,所述升降架上设置有推杆,所述驱动器的输出轴传动连接有偏心件,所述偏心件与所述推杆铰接。本发明中,通过两托举部同时动作,提高托举效率和稳定性。According to an embodiment of the present invention, the lifting bracket includes a first lifting part and a second lifting part, and the first lifting part and the second lifting part jointly lift the same battery piece, Alternatively, the first lifting part and the second lifting part respectively lift different battery slices, the lifting frame is provided with a push rod, and the output shaft of the driver is drivingly connected with an eccentric member, and the eccentric The piece is hingedly connected to the push rod. In the present invention, the lifting efficiency and stability are improved by simultaneous movement of the two lifting parts.
如本发明的一实施方式,所述激光划片除尘装置包括支架、激光机、抽风机和防尘罩,所述激光机、抽风机和防尘罩均安装在所述支架上,所述抽风机出口连接所述防尘罩,所述激光机位于所述防尘罩下方,所述防尘罩对应所述激光机的位置上设置有通孔。According to one embodiment of the present invention, the laser dicing dust removal device includes a bracket, a laser machine, an exhaust fan and a dust cover. The laser machine, exhaust fan and dust cover are all installed on the bracket. The exhaust fan The machine outlet is connected to the dust cover, the laser machine is located below the dust cover, and the dust cover is provided with a through hole at a position corresponding to the laser machine.
本发明通过激光机对电池片进行划片,通过抽风机和抽风罩对激光机进行抽风除尘,以保证激光机安全稳定可靠,提高电池片生产的效率和质量。In the present invention, a laser machine is used to scribe battery sheets, and an exhaust fan and an exhaust hood are used to exhaust and remove dust from the laser machine, thereby ensuring the safety, stability and reliability of the laser machine and improving the efficiency and quality of battery sheet production.
如本发明的一实施方式,所述激光机包括防尘镜和聚光镜,所述防尘镜扣设在所述聚光镜上方,所述防尘镜对应设置在所述通孔下方,所述通孔与所述防尘镜之间设置有漏斗,所述漏斗为上方开口与所述通孔相接,下方开口大于所述上方开口,且大于所述防尘镜外径,扣合在所述防尘镜所在的平面上。通过防尘镜、聚光镜以及漏斗的设置,可以有效地防止灰尘进入激光机的发射端,提高激光划片质量。According to an embodiment of the present invention, the laser machine includes a dust-proof mirror and a condenser mirror. The dust-proof mirror is buckled above the condenser mirror. The dust-proof mirror is correspondingly arranged below the through hole. The through hole A funnel is provided between the dust-proof mirror and the funnel. The upper opening of the funnel is connected to the through hole. The lower opening is larger than the upper opening and larger than the outer diameter of the dust-proof mirror. It is fastened on the dust-proof mirror. On the plane where the dust mirror is located. Through the settings of dust-proof mirror, condenser mirror and funnel, dust can be effectively prevented from entering the emission end of the laser machine and the quality of laser scribing can be improved.
如本发明的一实施方式,所述电池片调整分片装置包括调整架、旋转结构、升降结构和吸附结构,所述吸附结构用于吸附电池片,所述升降结构用于带动吸附结构吸附和放置电池片,所述旋转结构用于带动电池片从所述掰片装置的上方移动到所述电池片输出装置。According to one embodiment of the present invention, the battery chip adjustment and slicing device includes an adjustment frame, a rotating structure, a lifting structure and an adsorption structure. The adsorption structure is used to adsorb battery chips. The lifting structure is used to drive the adsorption structure to adsorb and The battery sheet is placed, and the rotating structure is used to drive the battery sheet to move from above the sheet breaking device to the battery sheet output device.
本发明中,吸附结构吸附电池片或电池片分片,通过旋转结构和升降结构作用调整电池片或电池片分片位置,从而实现电池片位置的自动化调整,不但效率高,而且还方便实现自动化流水线的形成,具有非常高的经济性。In the present invention, the adsorption structure adsorbs the battery sheet or battery sheet segments, and adjusts the position of the battery sheet or battery sheet segmentation through the rotation structure and the lifting structure, thereby realizing automatic adjustment of the battery sheet position, which is not only highly efficient, but also facilitates automation. The formation of the assembly line is very economical.
如本发明的一实施方式,所述升降结构包括第一升降部件和第二升降部件,所述第一升降部件安装在所述旋转结构上,所述第二升降部件连接所述第一升降部件的驱动件,所述吸附结构安装在所述第二升降部件的驱动件上。通过两个升降部件的设置,提高升降行程。According to an embodiment of the present invention, the lifting structure includes a first lifting component and a second lifting component. The first lifting component is installed on the rotating structure, and the second lifting component is connected to the first lifting component. The driving member, the adsorption structure is installed on the driving member of the second lifting component. Through the setting of two lifting components, the lifting stroke is increased.
如本发明的一实施方式,所述电池片输出装置包括第一输出带和第二输出带,所述第一输出带和所述第二输出带平行设置,所述电池片调整分片装置将完成划片的电池片进行分片依次分别送至所述第一输出带和所述第二输出带上。两个输出带的设置,提高电池片的输出效率。According to an embodiment of the present invention, the battery sheet output device includes a first output belt and a second output belt, the first output belt and the second output belt are arranged in parallel, and the battery slice adjustment and slicing device The battery pieces that have been diced are divided into pieces and sent to the first output belt and the second output belt respectively. The setting of two output bands improves the output efficiency of the battery cells.
如本发明的一实施方式,所述电池片调整分片装置还包括用于将电池片分片进行旋转的电池片旋转机构,According to an embodiment of the present invention, the battery sheet adjustment and slicing device further includes a battery sheet rotation mechanism for rotating the battery sheet segments,
所述电池片旋转机构可在旋转结构搬运电池片的过程中旋转电池片或者所述电池片旋转机构可以将放置到所述电池片输出装置后的电池片进行抓取旋转后再放置。。The battery piece rotating mechanism can rotate the battery piece during the process of transporting the battery piece by the rotating structure, or the battery piece rotating mechanism can grab and rotate the battery piece placed in the battery piece output device before placing it. .
本发明中,通过旋转结构和升降结构驱动吸盘带动电池片进行旋转和升降,从而方便在生产线上实现电池片旋转操作的自动化,提高生产效率。In the present invention, the suction cup is driven by the rotating structure and the lifting structure to drive the battery sheet to rotate and lift, thereby facilitating the automation of the battery sheet rotation operation on the production line and improving production efficiency.
如本发明的一实施方式,所述支撑结构包括支撑板,所述升降结构安装在所述支撑板上,所述支撑结构包括升降气缸、滑块和升降架,所述支撑板上设置有滑轨,所述滑块配合所述滑轨,所述升降气缸安装在所述支撑板上,且输出轴传动连接所述滑块,所述升降架与所述滑块相连,所述升降架用于安装所述旋转结构,所述升降架包括有横板,所述横板与所述滑块相连,所述旋转结构安装在所述横板上。该种支撑结构、升降结构、旋转结构的连接配置,简单可靠,稳定性高。According to an embodiment of the present invention, the support structure includes a support plate, the lifting structure is installed on the support plate, the support structure includes a lifting cylinder, a slide block and a lifting frame, and a slide is provided on the support plate. rail, the slide block cooperates with the slide rail, the lifting cylinder is installed on the support plate, and the output shaft is drivingly connected to the slide block, the lifting frame is connected to the slide block, and the lifting frame is In order to install the rotating structure, the lifting frame includes a horizontal plate, the horizontal plate is connected to the slide block, and the rotating structure is installed on the horizontal plate. The connection configuration of this kind of support structure, lifting structure and rotating structure is simple, reliable and has high stability.
为实现上述发明目的,本发明采用如下技术方案:In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:
如本发明的一个方面,提供了一种串焊机,所述串焊机包括如上任一所述的电池片划掰一体机和焊接装置,其中:According to one aspect of the present invention, a string welding machine is provided. The string welding machine includes an integrated battery chip cutting and breaking machine and a welding device as described in any one of the above, wherein:
所述电池片划掰一体机对电池片进行划片和掰片,得到电池片分片;The battery chip scribing and breaking all-in-one machine performs scribing and breaking the battery chips into slices to obtain battery chip slices;
所述焊接装置将预定数量的电池片分片焊接成电池串。The welding device welds a predetermined number of battery slices into battery strings.
如本发明的一实施方式,所述电池片划掰一体机还包括助焊剂涂覆装置和叠片装置,所述助焊剂涂覆装置向所述电池片分片的主栅线涂覆助焊剂,所述叠片装置将所述预定数量的涂覆有助焊剂的电池片分片依次进行叠片,所述焊接装置对叠片后的电池片分片进行加热,形成叠片电池串;According to an embodiment of the present invention, the integrated battery chip scribing and breaking machine further includes a flux coating device and a stacking device. The flux coating device applies flux to the main grid lines of the battery chip slices. , the laminating device sequentially stacks the predetermined number of flux-coated battery slices, and the welding device heats the stacked battery slices to form a stacked battery string;
或者,or,
所述电池片划掰一体机还包括焊带供料装置和电池片铺设装置,所述焊带供料装置和电池片铺设装置按照预定叠放方式将焊带供料装置提供的焊带和所述掰片装置掰片后得到的电池片分片叠放到一起,所述焊接装置对叠放后的电池片分片和焊带进行焊接,形成电池串。The battery chip cutting and breaking machine also includes a welding ribbon feeding device and a battery sheet laying device. The welding ribbon feeding device and the battery sheet laying device stack the soldering ribbons provided by the soldering ribbon feeding device and all the battery slices in a predetermined stacking manner. The battery sheet pieces obtained after breaking the sheets by the sheet breaking device are stacked together, and the welding device welds the stacked battery sheet segments and the welding ribbons to form a battery string.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以如这些附图获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in this application. For those of ordinary skill in the art, other drawings such as these drawings can be obtained without exerting creative efforts.
图1为本发明电池片划掰一体机一实施例的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention.
图2为本发明电池片划掰一体机一实施例的主视结构示意图。Figure 2 is a schematic front structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention.
图3为本发明电池片划掰一体机一实施例的俯视结构示意图。Figure 3 is a schematic top structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention.
图4为本发明电池片划掰一体机一实施例的侧视结构示意图。Figure 4 is a schematic side structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention.
图5为本发明电池片划掰一体机一实施例中电池片托举装置立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the battery chip lifting device in one embodiment of the battery chip cutting and breaking machine of the present invention.
图6为本发明电池片划掰一体机一实施例中激光划片除尘装置立体结构示意图。Figure 6 is a schematic three-dimensional structural diagram of the laser scribing and dust removal device in one embodiment of the integrated battery chip scribing and breaking machine of the present invention.
图7为本发明电池片划掰一体机一实施例中激光划片除尘装置局部立体结构示意图。Figure 7 is a partial three-dimensional structural diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention.
图8为本发明电池片划掰一体机一实施例中激光划片除尘装置另一视角的局部立体结构示意图。8 is a schematic partial three-dimensional structural diagram of the laser scribing and dust removal device from another perspective in an embodiment of the integrated battery chip scribing and breaking machine of the present invention.
图9为本发明电池片划掰一体机一实施例中激光划片除尘装置局部剖视结构示意图。Figure 9 is a partial cross-sectional structural diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention.
图10为本发明电池片划掰一体机一实施例中激光划片除尘装置局部剖视结构示意图。Figure 10 is a partial cross-sectional structural schematic diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention.
图11为本发明电池片划掰一体机一实施例中电池片调整分片装置立体结构示意图。Figure 11 is a schematic three-dimensional structural diagram of the battery sheet adjusting and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention.
图12为本发明电池片划掰一体机一实施例中电池片调整分片装置主视结构示意图。Figure 12 is a schematic front structural view of the battery sheet adjusting and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention.
图13为本发明电池片划掰一体机一实施例中电池片调整分片装置侧视结构示意图。Figure 13 is a schematic side view of the structure of the battery sheet adjustment and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention.
图14为本发明电池片划掰一体机一实施例中电池片旋转机构立体结构示意图。Figure 14 is a schematic three-dimensional structural diagram of the battery sheet rotating mechanism in an embodiment of the battery sheet cutting and breaking machine of the present invention.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本发明将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art. The same reference numerals in the drawings indicate the same or similar structures, and thus their detailed descriptions will be omitted.
在对本发明的不同示例的下面描述中,参照附图进行,所述附图形成本发明的一部分,并且其中以示例方式显示了可实现本发明的多个方面的不同示例性结构、系统和步骤。应理解,可以使用部件、结构、示例性装置、系统和步骤的其他特定方案,并且可在不偏离本发明范围的情况下进行结构和功能性修改。而且,虽然本说明书中可使用术语“顶部”、“底部”、“前部”、“后部”、“侧部”等来描述本发明的不同示例性特征和元件,但是这些术语用于本文中仅出于方便,例如如附图中所述的示例的方向。本说明书中的任何内容都不应理解为需要结构的特定三维方向才落入本发明的范围内。In the following description of various examples of the invention, reference is made to the accompanying drawings, which form a part hereof and which show by way of example various exemplary structures, systems and steps for implementing aspects of the invention. It is to be understood that other specific arrangements of components, structures, exemplary devices, systems and steps may be utilized, and structural and functional modifications may be made without departing from the scope of the present invention. Furthermore, although the terms "top," "bottom," "front," "rear," "sides," etc. may be used in this specification to describe various exemplary features and elements of the invention, these terms are used herein. The orientations of examples such as those illustrated in the drawings are for convenience only. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of a structure to fall within the scope of the invention.
图1为本发明电池片划掰一体机一实施例的立体结构示意图。图2为本发明电池片划掰一体机一实施例的主视结构示意图。图3为本发明电池片划掰一体机一实施例的俯视结构示意图。图4为本发明电池片划掰一体机一实施例的侧视结构示意图。Figure 1 is a schematic three-dimensional structural diagram of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention. Figure 2 is a schematic front structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention. Figure 3 is a schematic top structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention. Figure 4 is a schematic side structural view of an embodiment of the integrated battery chip scribing and breaking machine according to the present invention.
如图1至图4所示,该实施例中,电池片划掰一体机包括所述电池片划掰一体机包括电池片输入装置1、电池片调整分片装置2、电池片托举装置3、激光划片除尘装置4、掰片装置5、电池片输出装置7和规整装置8。其中,电池片输入装置1用于输入电池片,规整装置8用于对输入的电池片进行规整,电池片托举装置3用于将输入的电池片托举到划片位置,激光划片除尘装置4用于对托举到位的电池片进行划片,掰片装置5对划片后的电池片进行掰片,得到电池片分片,电池片调整分片装置2用于将电池片分片进行旋转调整和分片搬运,电池片输出装置7用于将电池片分片输出。As shown in Figures 1 to 4, in this embodiment, the integrated battery chip scribing and breaking machine includes a battery chip input device 1, a battery chip adjustment and slicing device 2, and a battery chip lifting device 3. , laser scribing and dust removal device 4, chip breaking device 5, cell output device 7 and regularizing device 8. Among them, the battery sheet input device 1 is used to input battery sheets, the sorting device 8 is used to regularize the input battery sheets, the battery sheet lifting device 3 is used to lift the input battery sheets to the dicing position, and the laser dicing dust is removed. Device 4 is used to scribe the battery cells that have been lifted into place. The device 5 is used to break the diced battery cells into pieces to obtain battery slices. The battery slice adjustment and slicing device 2 is used to slice the battery slices. Rotation adjustment and segmentation transportation are performed, and the battery sheet output device 7 is used to output the battery sheets in segments.
该实施例中,电池片输入装置1可以包括抓取结构和输送结构,规整装置8可选择地靠近电池片输入装置1设置,以对电池片输入装置1上的电池片进行位置规整。In this embodiment, the battery sheet input device 1 may include a grabbing structure and a conveying structure, and the aligning device 8 may be selectively disposed close to the battery sheet input device 1 to align the positions of the battery sheets on the battery sheet input device 1 .
图5为本发明电池片划掰一体机一实施例中电池片托举装置立体结构示意图。如图5所示,该实施例中,电池片托举装置3包括安装架31、托举支架32、升降架33和驱动器34。其中,安装架31用于安装升降架33和驱动器34,托举支架32用于托举电池片,升降架33用于连接托举支架32,驱动器34用于驱动升降架33从而使得托举支架32相对安装架31上下移动。Figure 5 is a schematic three-dimensional structural diagram of the battery chip lifting device in one embodiment of the battery chip cutting and breaking machine of the present invention. As shown in FIG. 5 , in this embodiment, the cell lifting device 3 includes a mounting frame 31 , a lifting bracket 32 , a lifting frame 33 and a driver 34 . Among them, the mounting bracket 31 is used to install the lifting bracket 33 and the driver 34, the lifting bracket 32 is used to lift the battery piece, the lifting bracket 33 is used to connect the lifting bracket 32, and the driver 34 is used to drive the lifting bracket 33 so that the lifting bracket 32 moves up and down relative to the mounting bracket 31 .
该实施例中,安装架31包括底座311和立架312,立架312安装在底座311上,底座311和立架312之间还连接设置有两块加强板313,以加强连接强度。立架312上设置有两条平行的滑轨,以滑动配合升降架33。该实施例中,还可选择地在底座311上设置滑槽314,滑槽314与固定设置的滑轨相配。另外,底座311连接设置动力装置,动力装置驱动底座311沿该滑轨移动。In this embodiment, the mounting bracket 31 includes a base 311 and a stand 312. The stand 312 is installed on the base 311. Two reinforcing plates 313 are connected between the base 311 and the stand 312 to enhance the connection strength. The vertical frame 312 is provided with two parallel slide rails to slidely cooperate with the lifting frame 33 . In this embodiment, a slide groove 314 can optionally be provided on the base 311, and the slide groove 314 matches the fixed slide rail. In addition, a power device is connected to the base 311, and the power device drives the base 311 to move along the slide rail.
该实施例中,驱动器34安装在底座311上,为一电机,包括有输出轴341。升降架33包括滑板331,滑板331的一面连接设置推杆36,滑板331的另一面设置有滑槽,该滑槽与滑轨315配合。该实施例中,还设置有偏心件35,偏心件35的第一端枢转连接驱动器34的输出轴341,偏心件35的第二端通过连接销轴与推杆36相连。In this embodiment, the driver 34 is installed on the base 311 and is a motor including an output shaft 341 . The lifting frame 33 includes a sliding plate 331. One side of the sliding plate 331 is connected with a push rod 36, and the other side of the sliding plate 331 is provided with a slide groove, which cooperates with the slide rail 315. In this embodiment, an eccentric member 35 is also provided. The first end of the eccentric member 35 is pivotally connected to the output shaft 341 of the driver 34 , and the second end of the eccentric member 35 is connected to the push rod 36 through a connecting pin.
该实施例中,托举支架32包括连接板323和两个托架321、322。其中,连接板321与升降架33的滑板331相连,并通过斜板进行加强。两个托架321、322间隔并排安装在连接板323上,两个托架321、322的两端均有用于托举的凸垫。该实施例中,两个托架321、322的第一端的凸垫形成第一托举部3201,两个托架321、322的第二端的凸垫形成第二托举部3202。其中,在第一种形式中,第一托举部3201和第二托举部3202共同托举同一片电池片;在第二种形式中,第一托举部3201和第二托举部3202分别托举不同的电池片,第一托举部3201和第二托举部3202上均设置有用于吸附电池片的吸盘。In this embodiment, the lifting bracket 32 includes a connecting plate 323 and two brackets 321 and 322 . Among them, the connecting plate 321 is connected with the sliding plate 331 of the lifting frame 33 and is reinforced by an inclined plate. Two brackets 321 and 322 are installed side by side on the connecting plate 323 at intervals. Both ends of the two brackets 321 and 322 have protruding pads for lifting. In this embodiment, the protruding pads at the first ends of the two brackets 321 and 322 form the first lifting part 3201, and the protruding pads at the second ends of the two brackets 321 and 322 form the second lifting part 3202. Among them, in the first form, the first lifting part 3201 and the second lifting part 3202 jointly lift the same battery piece; in the second form, the first lifting part 3201 and the second lifting part 3202 Different battery sheets are respectively lifted. The first lifting part 3201 and the second lifting part 3202 are both provided with suction cups for absorbing the battery sheets.
该实施例中,驱动器34通过输出轴341输出转动,并通过偏心件35和推杆36的铰接配合,使得转动变成直线运动。推杆36在滑轨315和滑板331滑槽配合下,带动滑板331沿着立架312上下移动。托举支架32安装在滑板331的上方,包括有第一托举部3201和第二托举部3202,在上述动作带动下,托举其上的电池片相对底座311上下移动,第一托举部3201和第二托举部3202可以托举同一电池片,也可以分别托举不同的电池片,根据实际情况确定。In this embodiment, the driver 34 outputs rotation through the output shaft 341, and through the hinged cooperation between the eccentric member 35 and the push rod 36, the rotation is converted into linear motion. The push rod 36 cooperates with the slide rail 315 and the slide groove of the slide plate 331 to drive the slide plate 331 to move up and down along the stand 312. The lifting bracket 32 is installed above the sliding plate 331 and includes a first lifting part 3201 and a second lifting part 3202. Driven by the above action, the battery piece lifted on it moves up and down relative to the base 311. The first lifting part The first lifting part 3201 and the second lifting part 3202 can lift the same battery piece, or they can lift different battery pieces respectively, which is determined according to the actual situation.
图6为本发明电池片划掰一体机一实施例中激光划片除尘装置立体结构示意图。图7为本发明电池片划掰一体机一实施例中激光划片除尘装置局部立体结构示意图。图8为本发明电池片划掰一体机一实施例中激光划片除尘装置另一视角的局部立体结构示意图。图9为本发明电池片划掰一体机一实施例中激光划片除尘装置局部剖视结构示意图。图10为本发明电池片划掰一体机一实施例中激光划片除尘装置局部剖视结构示意图。Figure 6 is a schematic three-dimensional structural diagram of the laser scribing and dust removal device in one embodiment of the integrated battery chip scribing and breaking machine of the present invention. Figure 7 is a partial three-dimensional structural diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention. 8 is a schematic partial three-dimensional structural diagram of the laser scribing and dust removal device from another perspective in an embodiment of the integrated battery chip scribing and breaking machine of the present invention. Figure 9 is a partial cross-sectional structural diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention. Figure 10 is a partial cross-sectional structural schematic diagram of the laser scribing and dust removal device in an embodiment of the integrated battery chip scribing and breaking machine of the present invention.
如图6至图10所示,该实施例中,激光划片除尘装置4包括支架41、激光机42、抽风机(图中未示出)和抽风罩43。其中,激光机42、抽风机和抽风罩43均安装在支架41上,抽风机的抽风入口与抽风罩43的第一端431的抽风口对接,激光机42的光线发射端与抽风罩43第二端432的下部端口相对,抽风罩43的第二端432的下部端口和第二端432的上部端口相对,激光机42的光线发射端发射的激光线依次穿过抽风罩43的第二端432的下部端口和抽风罩43的第二端432的上部端口。本发明通过激光机42对电池片进行划片,通过抽风机和抽风罩43对激光机42进行抽风除尘,以保证激光机42安全稳定可靠,提高电池片生产的效率和质量。As shown in FIGS. 6 to 10 , in this embodiment, the laser scribing and dust removal device 4 includes a bracket 41 , a laser machine 42 , an exhaust fan (not shown in the figure) and an exhaust hood 43 . Among them, the laser machine 42, the exhaust fan and the exhaust hood 43 are all installed on the bracket 41. The exhaust inlet of the exhaust fan is connected with the exhaust port of the first end 431 of the exhaust hood 43, and the light emitting end of the laser machine 42 is connected with the exhaust hood 43. The lower ports of the two ends 432 are opposite, the lower port of the second end 432 of the exhaust hood 43 is opposite to the upper port of the second end 432, and the laser line emitted by the light emitting end of the laser machine 42 passes through the second end of the exhaust hood 43 in sequence. 432 and an upper port of the second end 432 of the exhaust hood 43 . In the present invention, the laser machine 42 is used to scribe the battery cells, and the laser machine 42 is exhausted and dusted through the exhaust fan and the exhaust hood 43 to ensure the safety, stability and reliability of the laser machine 42 and to improve the efficiency and quality of battery cell production.
该实施例中,激光机42的光线发射端上安装有防尘镜46和聚光镜47。其中,防尘镜46可以防止灰尘进入激光机46的光线发射端,保证激光机的正常运作。聚光镜47套设于激光机42的光线发射端上,防尘镜46扣设在聚光镜47上方。另外,防尘镜46还与抽风罩43的第二端432的下部端口相对设置。防尘镜46扣设聚光镜47,可以有效保护聚光镜47。In this embodiment, a dust-proof mirror 46 and a condenser mirror 47 are installed on the light emitting end of the laser machine 42 . Among them, the dust-proof mirror 46 can prevent dust from entering the light emitting end of the laser machine 46 to ensure the normal operation of the laser machine. The condenser lens 47 is placed on the light emitting end of the laser machine 42 , and the dust-proof mirror 46 is buckled above the condenser lens 47 . In addition, the dust-proof mirror 46 is also disposed opposite to the lower port of the second end 432 of the exhaust hood 43 . The dust-proof mirror 46 fastens the condenser mirror 47, which can effectively protect the condenser mirror 47.
该实施例中,抽风罩43的第二端432的下部端口与防尘镜46之间设置有防尘罩44。防尘镜46上设置有导流罩45,防尘罩44为上方开口与抽风罩43的第二端432的下部端口相接,下方开口的口径大于上方开口,且扣合在导流罩45外侧,并与导流罩45之间形成腔体。该实施例中,腔体连通设置有气管422,气管422的入口连通有吹风机(图中未示出)的吹风口,吹风机的吹风口通过气管向腔体内吹气。吹风机可以把进入的灰尘吹出,通过导流罩45与防尘罩44的上述设置,进一步减少灰尘的进入。In this embodiment, a dust cover 44 is provided between the lower port of the second end 432 of the exhaust hood 43 and the dust mirror 46 . The dust-proof mirror 46 is provided with a deflector 45. The upper opening of the dust-proof cover 44 is connected to the lower port of the second end 432 of the exhaust hood 43. The diameter of the lower opening is larger than the upper opening and is fastened to the deflector 45. outside, and forms a cavity with the air deflector 45 . In this embodiment, a trachea 422 is connected to the cavity, and the inlet of the trachea 422 is connected to a blowing port of a hair dryer (not shown in the figure). The blowing port of the hair dryer blows air into the cavity through the trachea. The hair dryer can blow out the incoming dust, and through the above-mentioned arrangement of the air guide cover 45 and the dust cover 44, the ingress of dust can be further reduced.
该实施例中,防尘镜46安装在防尘镜安装座421上,覆盖激光机的光线发射端,防尘镜安装座421上设置有空气流通通道423。防尘镜安装座421的空气流通通道423方便进入的灰尘流出。该实施例中,空气流通通道423包括对应防尘镜46下部的环形通道以及连通环形通道的进气通道和出气通道。环形通道可以对应到防尘镜46的全周向,从而除尘更全面。In this embodiment, the dust-proof mirror 46 is installed on the dust-proof mirror mounting base 421 to cover the light emitting end of the laser machine. The dust-proof mirror mounting base 421 is provided with an air circulation channel 423. The air circulation channel 423 of the dust-proof mirror mounting base 421 facilitates the outflow of incoming dust. In this embodiment, the air circulation channel 423 includes an annular channel corresponding to the lower part of the dust mirror 46 and an air inlet channel and an air outlet channel connected to the annular channel. The annular channel can correspond to the entire circumference of the dust mirror 46, so that dust can be removed more comprehensively.
该实施例中,激光划片除尘装置对应一电池片托举装置设置,电池片托举装置将要进行划片操作的电池片托举到划片位置,该划片位置激光机的对焦位置。通过托举装置对电池片定位,从而无须对激光机进行移动和调焦,更加高效和稳定。In this embodiment, the laser dicing and dust removal device is provided corresponding to a cell lifting device. The cell lifting device lifts the cells to be diced to a dicing position, which is the focus position of the laser machine. The battery cells are positioned using a lifting device, eliminating the need to move and focus the laser machine, making it more efficient and stable.
该实施例中,掰片装置5对划片后的电池片进行掰片操作,可以采用机器手操作方式,也可以采取输送平台斜面吸附力方式进行掰片。In this embodiment, the chip breaking device 5 can break the diced battery cells into pieces. It can be operated by a robot or by adsorption force on the inclined surface of the conveyor platform.
图11为本发明电池片划掰一体机一实施例中电池片调整分片装置立体结构示意图。图12为本发明电池片划掰一体机一实施例中电池片调整分片装置主视结构示意图。图13为本发明电池片划掰一体机一实施例中电池片调整分片装置侧视结构示意图。Figure 11 is a schematic three-dimensional structural diagram of the battery sheet adjusting and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention. Figure 12 is a schematic front structural view of the battery sheet adjusting and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention. Figure 13 is a schematic side view of the structure of the battery sheet adjustment and slicing device in one embodiment of the battery sheet cutting and breaking all-in-one machine of the present invention.
如图11至图13所示,该实施例中,电池片调整分片装置2包括调整架21、旋转结构22、升降结构23和吸附结构24。其中,调整架21用于安装旋转结构22,旋转结构22用于驱动升降结构23转动以带动电池片从掰片装置5的上方移动到电池片输出装置7上方,升降结构23用于带动吸附结构24上下移动以吸附和放置电池片,吸附结构24用于吸取电池片。As shown in FIGS. 11 to 13 , in this embodiment, the cell sheet adjustment and segmentation device 2 includes an adjustment frame 21 , a rotating structure 22 , a lifting structure 23 and an adsorption structure 24 . Among them, the adjusting frame 21 is used to install the rotating structure 22. The rotating structure 22 is used to drive the lifting structure 23 to rotate to drive the battery sheets to move from above the sheet breaking device 5 to above the battery sheet output device 7. The lifting structure 23 is used to drive the adsorption structure. 24 moves up and down to absorb and place battery chips, and the adsorption structure 24 is used to absorb battery chips.
该实施例中,调整架21包括上梁211、下梁212和立梁213。其中,立梁213的两端分别连接上梁211和下梁212,旋转结构22安装在立梁213上。旋转结构22安装在立梁213上不但方便旋转操作,而且非常稳定可靠。In this embodiment, the adjusting frame 21 includes an upper beam 211 , a lower beam 212 and a vertical beam 213 . Among them, the two ends of the vertical beam 213 are respectively connected to the upper beam 211 and the lower beam 212, and the rotating structure 22 is installed on the vertical beam 213. The rotating structure 22 installed on the vertical beam 213 not only facilitates the rotating operation, but is also very stable and reliable.
该实施例中,旋转结构22包括旋转架221、驱动器222、转盘223和转板224。其中,旋转架221安装在立梁213上,驱动器222传动连接转盘223,转盘223安装在旋转架221上,输出轴连接转板224,升降结构23安装在转板224上。通过驱动器222、转盘223和转板224的传动连接,驱动升降结构23旋转动作,非常方便可靠,且精度高。该实施例中,驱动器222为电机,在其他实施例中也可以选择旋转缸或者旋转马达,根据实际情况确定。该实施例中,旋转结构22还包括有转管225,转管225方便穿过管道、线缆,并在旋转过程中不发生干涉。In this embodiment, the rotating structure 22 includes a rotating frame 221, a driver 222, a rotating disk 223 and a rotating plate 224. Among them, the rotating frame 221 is installed on the vertical beam 213, the driver 222 is drivingly connected to the turntable 223, the turntable 223 is installed on the rotating frame 221, the output shaft is connected to the rotating plate 224, and the lifting structure 23 is installed on the rotating plate 224. Through the transmission connection of the driver 222, the turntable 223 and the turn plate 224, the lifting structure 23 is driven to rotate, which is very convenient, reliable and has high precision. In this embodiment, the driver 222 is a motor. In other embodiments, a rotating cylinder or a rotating motor can also be selected, which is determined according to the actual situation. In this embodiment, the rotating structure 22 also includes a rotating tube 225. The rotating tube 225 can easily pass through pipes and cables without interfering during the rotation process.
该实施例中,升降结构23包括第一升降部件231和第二升降部件232。其中,第一升降部件231安装在旋转结构22的转板224上,第二升降部件232连接第一升降部件231的驱动件,吸附结构24安装在第二升降部件232的驱动件上。采用两个升降部件,可以在提高升降高度的同时,提高升降的精度和可控性。In this embodiment, the lifting structure 23 includes a first lifting component 231 and a second lifting component 232 . Among them, the first lifting component 231 is installed on the rotating plate 224 of the rotating structure 22 , the second lifting component 232 is connected to the driving component of the first lifting component 231 , and the adsorption structure 24 is installed on the driving component of the second lifting component 232 . Using two lifting components can not only increase the lifting height, but also improve the lifting accuracy and controllability.
该实施例中,吸附结构24包括吸附架240、第一吸盘组241和第二吸盘组242。其中,吸附架240安装在升降结构23的第二升降部件232的驱动件上,第一吸盘组241和第二吸盘组242相对设置,均安装在吸附架240上。两个吸盘组241、242既可以同时吸取一电池片,也可以分别吸取两不同的电池片,有更多的操作选择。In this embodiment, the adsorption structure 24 includes an adsorption frame 240 , a first suction cup group 241 and a second suction cup group 242 . Among them, the adsorption rack 240 is installed on the driving member of the second lifting component 232 of the lifting structure 23 . The first suction cup group 241 and the second suction cup group 242 are arranged oppositely and are both installed on the adsorption rack 240 . The two suction cup groups 241 and 242 can suck one battery piece at the same time or two different battery pieces respectively, providing more operation options.
该实施例中,吸附结构24还包括张开单元243,张开单元243驱动第一吸盘组241和第二吸盘组242相对张开与靠拢。通过张开单元243的设置,方便两吸盘组241、242对一划片的电池片进行掰片操作。该实施例中,张开单元243包括第一推动缸和第二推动缸,第一推动缸和第二推动缸安装在吸附架240上,第一推动缸的输出部与第一吸盘组241相连,第二推动缸的输出部与第二吸盘组242相连。以推动缸做动力输出部件,方便可靠,驱动力有保障,且动作速度快,更便于进行掰片操作。该实施例中,第一吸盘组241和第二吸盘组242均包括用于吸附电池片的真空吸盘244。每组真空吸盘244可以是两个、四个或者六个、八个,吸取电池片简单可靠。In this embodiment, the adsorption structure 24 further includes an expansion unit 243. The expansion unit 243 drives the first suction cup group 241 and the second suction cup group 242 to relatively expand and move closer. Through the arrangement of the opening unit 243, it is convenient for the two suction cup groups 241 and 242 to break a diced battery piece. In this embodiment, the opening unit 243 includes a first pushing cylinder and a second pushing cylinder. The first pushing cylinder and the second pushing cylinder are installed on the adsorption frame 240 . The output part of the first pushing cylinder is connected to the first suction cup group 241 , the output part of the second pushing cylinder is connected with the second suction cup group 242 . The push cylinder is used as the power output component, which is convenient and reliable, the driving force is guaranteed, and the action speed is fast, making it easier to perform the piece breaking operation. In this embodiment, both the first suction cup group 241 and the second suction cup group 242 include vacuum suction cups 244 for adsorbing battery sheets. Each group of vacuum suction cups 244 can have two, four, six, or eight, and it is simple and reliable to suck the battery pieces.
该实施例中,电池片调整分片装置2还包括电池片旋转机构6,电池片旋转机构6用于将电池片分片进行旋转,电池片旋转机构6可在旋转结构22搬运电池片的过程中旋转电池片,或者,电池片旋转机构6也可以将放置到电池片输出装置7后的电池片进行抓取旋转后再放置到电池片输出装置7上,旋转角度为180度,以实现对电池片摆放方向的调整,根据实际需要,旋转角度也可以为除180度外的其他角度。In this embodiment, the battery piece adjusting and slicing device 2 also includes a battery piece rotating mechanism 6 . The battery piece rotating mechanism 6 is used to rotate the battery pieces into pieces. The battery piece rotating mechanism 6 can transport the battery pieces in the rotating structure 22 . Alternatively, the battery sheet rotation mechanism 6 can also grab and rotate the battery sheets placed behind the battery sheet output device 7 and then place them on the battery sheet output device 7 with a rotation angle of 180 degrees to achieve alignment. The orientation of the battery cells can be adjusted according to actual needs, and the rotation angle can also be other than 180 degrees.
本发明中,吸附结构24吸附电池片或电池片分片,通过旋转结构22和升降结构23作用调整电池片或电池片分片位置,并通过电池片旋转机构6对电池片的摆放方向进行调整,从而实现电池片位置的自动化调整,不但效率高,而且还方便实现自动化流水线的形成,具有非常高的经济性。In the present invention, the adsorption structure 24 adsorbs the battery sheets or battery sheet segments, adjusts the position of the battery sheets or battery sheet segments through the rotation structure 22 and the lifting structure 23, and adjusts the placement direction of the battery sheets through the battery sheet rotation mechanism 6. Adjustment, thereby realizing automatic adjustment of the position of the battery cells, is not only highly efficient, but also facilitates the formation of automated assembly lines, and is very economical.
图14为本发明电池片划掰一体机一实施例中电池片旋转机构立体结构示意图。如图14所示,该实施例中,电池片旋转机构6包括支撑结构61、升降结构62、旋转结构63和操作架64。其中,支撑结构61用于支撑升降结构62,升降结构62用于驱动旋转结构63升降,旋转结构63用于驱动操作架64旋转,操作架64用于带动吸盘65动作。Figure 14 is a schematic three-dimensional structural diagram of the battery sheet rotating mechanism in an embodiment of the battery sheet cutting and breaking machine of the present invention. As shown in FIG. 14 , in this embodiment, the battery piece rotating mechanism 6 includes a support structure 61 , a lifting structure 62 , a rotating structure 63 and an operating frame 64 . Among them, the support structure 61 is used to support the lifting structure 62, the lifting structure 62 is used to drive the rotating structure 63 to lift, the rotating structure 63 is used to drive the operating frame 64 to rotate, and the operating frame 64 is used to drive the suction cup 65 to move.
该实施例中,支撑结构61包括支撑板611和滑轨612,升降结构62安装在支撑板611上,并滑动配合滑轨612。通过支撑板611安装升降结构62,安装简单可靠。In this embodiment, the support structure 61 includes a support plate 611 and a slide rail 612. The lifting structure 62 is installed on the support plate 611 and slides with the slide rail 612. The lifting structure 62 is installed through the support plate 611, and the installation is simple and reliable.
该实施例中,升降结构62包括升降气缸621、滑块622和升降架623。其中,滑块622配合滑轨612,升降气缸621安装在支撑板611上,且输出轴传动连接滑块622,升降架623与滑块622相连,升降架623用于安装旋转结构63。通过滑块622滑轨612配合,实现自动升降,升降可控性好。该实施例中,升降架623包括有横板624,横板624与滑块622相连,旋转结构63安装在横板624上。通过横板624悬伸,实现旋转结构63的旋转操作,方便简单,且不会发生干涉。该实施例中,横板624与滑块622之间设置有加强筋板625。加强筋板625可以加强横板624的连接强度以及刚性,防止横板624悬伸变形。In this embodiment, the lifting structure 62 includes a lifting cylinder 621, a slide block 622 and a lifting frame 623. Among them, the slide block 622 cooperates with the slide rail 612, the lifting cylinder 621 is installed on the support plate 611, and the output shaft is drivingly connected to the slide block 622, and the lifting frame 623 is connected to the sliding block 622. The lifting frame 623 is used to install the rotating structure 63. Through the cooperation of the slide block 622 and the slide rail 612, automatic lifting is realized, and the lifting controllability is good. In this embodiment, the lifting frame 623 includes a horizontal plate 624, which is connected to the slider 622, and the rotating structure 63 is installed on the horizontal plate 624. By overhanging the horizontal plate 624, the rotation operation of the rotating structure 63 is realized, which is convenient and simple without interference. In this embodiment, a reinforcing rib plate 625 is provided between the horizontal plate 624 and the sliding block 622 . The reinforcing rib plate 625 can enhance the connection strength and rigidity of the horizontal plate 624 and prevent the horizontal plate 624 from overhanging deformation.
该实施例中,旋转结构63包括旋转气缸631和转盘632。其中,旋转气缸631安装在升降结构62的横板624上,旋转气缸631的输出部传动连接转盘632,转盘632与操作架64相连。旋转气缸631和转盘632配合,旋转速度快,可以提高整体生产节拍。该实施例中,转盘632的旋转角度为180度。完成电池片的180度旋转调整,方便准确。In this embodiment, the rotating structure 63 includes a rotating cylinder 631 and a rotating disk 632 . Among them, the rotating cylinder 631 is installed on the horizontal plate 624 of the lifting structure 62 , the output part of the rotating cylinder 631 is connected to the turntable 632 , and the turntable 632 is connected to the operating frame 64 . The rotation cylinder 631 and the turntable 632 cooperate with each other and have a fast rotation speed, which can improve the overall production rhythm. In this embodiment, the rotation angle of the turntable 632 is 180 degrees. Complete the 180-degree rotation adjustment of the battery piece, which is convenient and accurate.
该实施例中,操作架64为双层支架,上层支架641安装在旋转结构63的转盘632上,下层支架642安装吸盘65。双层结构可以防止发生变形,提高操作可靠性。该实施例中,上层支架641和下层支架642之间通过立向板643相连。立向板643可以提高下层支架642的刚性。In this embodiment, the operating frame 64 is a double-layered frame, the upper frame 641 is mounted on the turntable 632 of the rotating structure 63 , and the lower frame 642 is mounted with the suction cup 65 . The double-layer structure prevents deformation and improves operational reliability. In this embodiment, the upper bracket 641 and the lower bracket 642 are connected through a vertical plate 643 . The vertical plate 643 can improve the rigidity of the lower bracket 642.
该实施例中,操作架64上安装有用于吸附电池片的吸盘65,吸盘65数量为四个,呈矩形四角布设。吸盘65的数量与布局可以提高吸取电池片的可靠性。In this embodiment, the operating frame 64 is equipped with suction cups 65 for adsorbing the battery pieces. There are four suction cups 65 arranged at the four corners of a rectangle. The number and layout of the suction cups 65 can improve the reliability of sucking the battery pieces.
该实施例中,电池片旋转机构6还包括移动结构,支撑结构61、升降结构62、旋转结构63和操作架64均为两组以上,分别能够分离地安装在移动结构上。移动结构可以变固定装置为可以移动的装置,从而能够适应更多的工作环境要求。In this embodiment, the battery piece rotating mechanism 6 also includes a moving structure. The supporting structure 61, the lifting structure 62, the rotating structure 63 and the operating frame 64 are all in two or more groups, and each can be separately installed on the moving structure. The mobile structure can transform the fixed device into a movable device, thereby being able to adapt to more working environment requirements.
本发明中,通过旋转结构63和升降结构62驱动吸盘65带动电池片进行旋转和升降,从而方便在生产线上实现电池片旋转操作的自动化,提高生产效率。In the present invention, the suction cup 65 is driven by the rotating structure 63 and the lifting structure 62 to drive the battery sheet to rotate and lift, thereby facilitating the automation of the battery sheet rotation operation on the production line and improving production efficiency.
另外,本发明还提供了一种串焊机,所述串焊机包括如上任一所述的电池片划掰一体机和焊接装置,其中:所述电池片划掰一体机对电池片进行划片和掰片,得到电池片分片;所述焊接装置将预定数量的电池片分片焊接成电池串。In addition, the present invention also provides a string welding machine. The string welding machine includes an all-in-one battery chip scribing and breaking machine and a welding device as described above, wherein: the battery chip scribing and breaking integrated machine performs scribing on the battery chips. The cells are cut into pieces and broken into pieces to obtain battery pieces; the welding device welds a predetermined number of battery pieces into battery strings.
除此之外,该实施例的串焊机还可以包括助焊剂涂覆装置和叠片装置,在一实施例中,串焊机还可以包括焊带供料装置和电池片铺设装置。In addition, the stringer in this embodiment may also include a flux coating device and a stacking device. In one embodiment, the stringer may also include a ribbon supply device and a battery sheet laying device.
无焊带的叠片电池片组件操作过程如下:助焊剂涂覆装置向电池片分片的主栅线上涂导电胶或者锡膏类助焊物质,叠片装置将涂覆完助焊剂的电池片按照预定的顺序依次搭叠成串,焊接装置可以为红外灯管加热焊接也可以为带有加热功能的输送装置,焊接装置对叠放到一起的电池片进行加热,然后焊接到一起。电池片叠片装置包括机械手,机械手上安装有吸盘组,吸盘组用于吸取电池片。助焊剂涂覆装置包括移动装置和涂覆头,移动装置带动涂覆头移动,从而实现向电池分片的不同位置上涂覆助焊剂。The operation process of the laminated battery cell assembly without solder ribbon is as follows: the flux coating device applies conductive glue or solder paste-like flux material to the main grid lines of the battery slices, and the lamination device will coat the flux-coated battery The sheets are stacked in series in a predetermined order. The welding device can be an infrared lamp for heating and welding or a conveyor with a heating function. The welding device heats the stacked battery sheets and then welds them together. The battery sheet stacking device includes a manipulator, and a suction cup group is installed on the manipulator, and the suction cup group is used to suck the battery sheets. The flux coating device includes a moving device and a coating head. The moving device drives the coating head to move, thereby applying flux to different positions of the battery slices.
有焊带的叠片电池片组件操作过程如下:焊带供料装置提供焊带,电池片铺设装置提供白点后的电池分片,焊带供料装置和电池片铺设装置配合,将焊带和电池分片按照预定的顺序叠放到一起,焊接装置将叠放到一起的焊带和电池片焊接成电池串。焊带供料装置包括移动装置和焊带夹头,焊带夹头安装在移动装置上,移动装置带动夹头运动从而带动夹头上夹持的焊带移动放置到预定的位置,当移动装置和夹头为一组的时候,移动装置带动夹头牵引焊带的一端,将焊带铺设到预定位置,当移动装置和夹头为两组的时候,第一移动装置带动夹头夹持焊带的第一端,第二移动装置The operation process of the laminated cell module with welding ribbons is as follows: the welding ribbon feeding device provides the welding ribbon, and the battery sheet laying device provides the battery slices after the white point. The welding ribbon feeding device and the battery sheet laying device cooperate to put the welding ribbon The battery slices are stacked together in a predetermined order, and the welding device welds the stacked welding strips and battery sheets into a battery string. The welding ribbon feeding device includes a moving device and a welding ribbon chuck. The welding ribbon chuck is installed on the moving device. The moving device drives the chuck to move and thereby drives the welding ribbon clamped on the chuck to move and place it to a predetermined position. When the moving device When the moving device and the chuck are in one group, the moving device drives the chuck to pull one end of the welding strip and lay the welding strip to a predetermined position. When the moving device and the chuck are in two groups, the first moving device drives the chuck to clamp the welding strip. First end of the belt, second moving device
本发明所属技术领域的普通技术人员应当理解,上述具体实施方式部分中所示出的具体结构和工艺过程仅仅为示例性的,而非限制性的。而且,本发明所属技术领域的普通技术人员可对以上所述所示的各种技术特征按照各种可能的方式进行组合以构成新的技术方案,或者进行其它改动,而都属于本发明的范围之内。Those of ordinary skill in the technical field to which the present invention belongs should understand that the specific structures and processes shown in the above-mentioned specific embodiments are only illustrative and not restrictive. Moreover, those of ordinary skill in the technical field to which the present invention belongs can combine the various technical features shown above in various possible ways to form new technical solutions, or make other changes, which all fall within the scope of the present invention. within.
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