CN110111681A - Backlight module preparation method and system - Google Patents

Backlight module preparation method and system Download PDF

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Publication number
CN110111681A
CN110111681A CN201910274994.9A CN201910274994A CN110111681A CN 110111681 A CN110111681 A CN 110111681A CN 201910274994 A CN201910274994 A CN 201910274994A CN 110111681 A CN110111681 A CN 110111681A
Authority
CN
China
Prior art keywords
optical lens
glue
ontology
backlight module
supporting member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910274994.9A
Other languages
Chinese (zh)
Inventor
丘永元
苏赞加
常建宇
付琳琳
俞刚
罗柱平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou China Star Optoelectronics Technology Co Ltd
Original Assignee
Huizhou China Star Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huizhou China Star Optoelectronics Technology Co Ltd filed Critical Huizhou China Star Optoelectronics Technology Co Ltd
Priority to CN201910274994.9A priority Critical patent/CN110111681A/en
Publication of CN110111681A publication Critical patent/CN110111681A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133608Direct backlight including particular frames or supporting means
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133611Direct backlight including means for improving the brightness uniformity
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Planar Illumination Modules (AREA)

Abstract

The present invention provides a kind of backlight module preparation method and system, including providing substrate, light source, optical lens and diffuser plate and optical diaphragm, the optical lens includes the ontology for being formed with accommodating chamber, and supporting member, the supporting member is set on the ontology light-emitting surface, is used to support diffuser plate;The light source is fixed on the substrate;The optical lens is fixed on the substrate, the light source is located in the accommodating chamber;The diffuser plate and optical diaphragm are combined, backlight module is formed.Pass through preforming optical lens with groove, then a lower height of transparent support column is formed in groove with dispensing mode, higher-height transparent support column is formed by double glue inlet injection moldings, effectively reduces the risk of transparent support column malformation in forming process.

Description

Backlight module preparation method and system
Technical field
The present invention relates to field of display technology more particularly to a kind of backlight module preparation methods and system.
Background technique
As shown in Figure 1, support column 12 is provided on substrate 11 in the backlight module of prior art preparation, to support diffusion Plate 13, prevent diffuser plate 13 due to it is cold and hot collapse, in transportational process vibrate caused by deformation;Support column 12 is to light source (LED Lamp) 14 light can generate blocking, and then form shadow on diffuser plate 13.
So existing backlight module technology of preparing there is technical issues that the backlight module being prepared exists.
Summary of the invention
The present invention provides a kind of backlight module preparation method and system, to solve existing for existing backlight module technology of preparing The backlight module being prepared there is technical issues that.
To solve the above-mentioned problems, technical solution provided by the invention is as follows:
The present invention provides a kind of backlight module preparation methods, comprising:
Substrate, light source, optical lens and diffuser plate and optical diaphragm are provided;The optical lens includes being formed with appearance Receive the ontology and supporting member of chamber;The supporting member is set on the ontology light-emitting surface, is used to support diffuser plate;
The light source is fixed on the substrate;
The optical lens is fixed on the substrate, the light source is located in the accommodating chamber;
The diffuser plate and optical diaphragm are combined, backlight module is formed.
In backlight module preparation method of the invention, the step of offer optical lens, includes:
Injecting glue forms the ontology, and the ontology includes fluted;
The supporting member is formed in the recess region.
It is described the step of the recess region forms the supporting member in backlight module preparation method of the invention Include:
The supporting member is formed in the recess region dispensing.
In backlight module preparation method of the invention, the step of offer optical lens, includes:
In the first glue inlet of mold and the second glue inlet, injecting glue, first glue inlet correspond to the ontology, institute simultaneously It states the second glue inlet and corresponds to the supporting member.
In backlight module preparation method of the invention, the step of offer optical lens, includes:
In the first glue inlet injecting glue of mold;
After preset duration, enter glue injecting glue second, first glue inlet corresponds to the ontology, second glue inlet pair Answer the supporting member.
Meanwhile the present invention provides a kind of backlight module preparation systems, comprising:
Include:
Optical lens preparation facilities is used to prepare optical lens, and optical lens includes the ontology for being formed with accommodating chamber, and Supporting member;The supporting member is set on the ontology light-emitting surface, is used to support diffuser plate;
Combination unit, for light source to be fixed on the substrate;Optical lens is fixed on the substrate, the light Source is located in the accommodating chamber;The diffuser plate and optical diaphragm are combined, backlight module is formed.
In backlight module preparation system of the invention, the optical lens preparation facilities includes:
Ontology forming portion forms the ontology for injecting glue, and the ontology includes fluted;
Supporting member forming portion, for forming the supporting member in the recess region.
In backlight module preparation system of the invention, the supporting member forming portion, in the recess region point Glue forms the supporting member
In backlight module preparation system of the invention, the optical lens preparation facilities includes:
First injecting glue component, for passing through the first glue inlet injecting glue of mold;
Second injecting glue component, for being infused by the second glue inlet of mold when the first injecting glue component is started to work Glue, first glue inlet correspond to the ontology, and second glue inlet corresponds to the supporting member.
In backlight module preparation system of the invention, the optical lens preparation facilities includes:
First injecting glue component, for passing through the first glue inlet injecting glue of mold;
Second injecting glue component, for entering glue by the second of mold after the first injecting glue component works preset duration Mouth injecting glue, first glue inlet correspond to the ontology, and second glue inlet corresponds to the supporting member.
The invention has the benefit that the present invention provides a kind of backlight module preparation method and system, obtained backlight Mould group inner bracing member is transparent and is arranged on optical lens, and supporting member will not stop light, and then will not be on diffuser plate Shadow is formed, solving existing backlight module there is technical issues that support column stops light to generate;Meanwhile by preparatory Optical lens with groove is formed, then forms a lower height of transparent support column in groove with dispensing mode;By it is double enter Glue mouth injection molding forms higher-height transparent support column, effectively reduces transparent support column and ties in forming process The risk of structure deformation.
Detailed description of the invention
It, below will be to embodiment or the prior art in order to illustrate more clearly of embodiment or technical solution in the prior art Attached drawing needed in description is briefly described, it should be apparent that, the accompanying drawings in the following description is only some of invention Embodiment for those of ordinary skill in the art without creative efforts, can also be attached according to these Figure obtains other attached drawings.
Fig. 1 is the structural schematic diagram of existing backlight module;
Fig. 2 is the structural schematic diagram of backlight module provided in an embodiment of the present invention;
Fig. 3 is the flow chart of backlight module preparation method provided in an embodiment of the present invention;
Fig. 4 prepares schematic diagram for the first of optical lens provided in an embodiment of the present invention;
Fig. 5 is that second of optical lens provided in an embodiment of the present invention prepares schematic diagram.
Specific embodiment
Below in conjunction with specific embodiments of the present invention, to the technical side in embodiment of the present invention and/or embodiment Case carries out clear, complete description, it is clear that, embodiment and/or embodiment disclosed below is only the present invention A part of embodiment and/or embodiment, rather than whole embodiments and/or embodiment.Based on the implementation in the present invention Scheme and/or embodiment, those of ordinary skill in the art are not making the front lower every other reality obtained of creative work Scheme and/or embodiment are applied, the scope of the present invention is belonged to.
The direction term that the present invention is previously mentioned, for example, [on], [under], [left side], [right side], [preceding], [rear], [interior], [outer], [side] etc. is only the direction with reference to annexed drawings.Therefore, the direction term used be to illustrate and understand the present invention, rather than To limit the present invention.Term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating or implying its phase To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can To explicitly or implicitly include one or more of the features.
As shown in Figure 1, having substrate 11 in existing direct-light type LED backlight mould group, support column being provided on substrate 12, it is used to support diffuser plate 13, light source (LED light) 14 is provided on substrate 11, is coated with optical lens in the LED light 14 15, it is opened for LED light to be gone out light light type.
The support column 12 is mainly used for preventing the diffuser plate 13, is collapsed due to cold and hot, is shaken and draw in transportational process The deformation risen, causes taste problem or wounds optical lens 15.
But support column 12 generates blocking to the light of light source (LED light) 14, and then forms shadow on diffuser plate 13.
So existing backlight module there is technical issues that support column stops light to generate.
There is technical issues that support column stops light to generate for existing backlight module, this clearly demarcated offer is following real Example is applied to solve the technical problem.
As shown in Fig. 2, the present invention provides a kind of backlight module, including substrate 21, diffuser plate and optical diaphragm 22, light source 23 With optical lens 24.The optical lens 24 includes again the ontology 241 for being formed with accommodating chamber, supporting member 242;The light source 23 are located in the accommodating chamber of the optical lens ontology 241, and the supporting member 242 is transparent and is set to the ontology 241 On light-emitting surface.
In backlight module of the invention, a kind of preferred embodiment of transparent support member, the same optical lens On ontology, at least two transparent support members are provided with, and the height of the transparent support member is all identical.
In this embodiment, an embodiment, the shape and height of the transparent support member are all identical.It is described transparent The shape of supporting member can be cylindricality, taper or other shapes that can be used in support;The height of the transparent support member Degree can be consistent with the height of cavity, can also be 1-2mm more smaller than the height of cavity.
Multiple shapes and all identical supporting member of height can effectively mitigate or disperse the stress of each support construction, mention Rise system reliability.
In this embodiment, another embodiment, in the transparent support member, at least one transparent support member Shape it is not identical, but the height of all transparent support members is all identical, the shape of the transparent support member can be cylindricality, Taper or other shapes that can be used in support.
In this embodiment, the total volume of a plan of establishment, the transparent support member is identical.
In this embodiment, the total volume of another plan of establishment, the transparent support member is different.
In backlight module of the invention, another preferred embodiment of transparent support member, the same optical lens It is provided at least two transparent support members, the first transparent support member and the second transparent support member on mirror, described One transparent support member is different with the second transparent support member height.
The height of first transparent support member can be consistent with the height of cavity, can also be than the height of cavity The height of smaller 1-2mm, second transparent support member are lower than the height of first transparent support member.
According to the difference of first transparent support member and the second transparent support member height, it is classified as main branch Component and auxiliary support member are supportted, higher-height transparent support member is main supporting member, a lower height of transparent support structure Part is auxiliary support member.
Wherein, the main supporting member can effectively play support housing depth effect, when the main supporting member due to The case where environment or external force factor fail, the auxiliary support member can further function as the work of support housing depth With.
In this embodiment, an embodiment, the shape of first transparent support member and the second transparent branch The shape for supportting component is identical.The shape of the transparent support member can be cylindricality, taper or it is other can be used in support Shape.
In this embodiment, another embodiment, in the transparent support member, first transparent support member Shape is different with the shape of second transparent support member, and the shape of the transparent support member can be cylindricality, taper, or It is other shapes that can be used in support.
In this embodiment, a plan of establishment, the total volume of the main supporting member is than the auxiliary support member Total volume is big.
In this embodiment, another plan of establishment, the total volume of the main supporting member is than the auxiliary support member Total volume it is small.
In this embodiment, another plan of establishment, the total volume of the main supporting member and the auxiliary support member Total volume it is equal.
In both examples above, the height of the transparent support member is beyond the optical lens light-emitting surface Highly, the shape of the transparent support member is also the shape beyond optical lens light-emitting surface.
In backlight module of the invention, there may be the transparent support structure is not provided at least one optical lens Part.
In backlight module of the invention, there may be the transparent branch is provided only at least one optical lens Support component.The height of the transparent support member can contact or 1~2mm lower than the diffuser plate with the diffuser plate;Institute The shape for stating transparent support member can be with cylindricality, taper or other shapes that can be used in support.
In different backlighting schemes, the optical lens of different structure is needed, the transparent support formed on lens at this time Component need to be adjusted with the size of lens itself, to meet actual demand.And conventional integrated injection molding mode, it is making When the standby optical lens for having transparent support member, there is a problem of transparent support member molding and demould difficulty.
In order to solve the above technical problems, as shown in figure 3, the present invention also provides a kind of preparation methods of backlight module, including Following steps:
Step 31: substrate, light source, optical lens and diffuser plate and optical diaphragm are provided;The optical lens includes shape At the ontology and supporting member for having accommodating chamber;The supporting member is set on the ontology light-emitting surface, is used to support diffusion Plate;
Step 32: the light source is fixed on the substrate;
Step 33: the optical lens being fixed on the substrate, the light source is located in the accommodating chamber;
Step 34: combining the diffuser plate and optical diaphragm, form backlight module.
Further, when needing optical lens to be offered, having a lower height of transparent support member on light-emitting surface, A kind of embodiment of offer optical lens in the step 31 is as shown in figure 4, step includes:
The optical lens ontology 41 is formed using injecting glue method, is preset with transparent branch on the optical lens ontology light-emitting surface Support the groove of component;
Using dispensing mode, by control rubber quality, being formed in the recess region has fixed-size transparent support structure Part 42.
Wherein, the material injected from first glue inlet 51 is acrylic, polycarbonate, glass, silicone plasties etc.; The material injected from second glue inlet 52 is silicone plasties, silicone resin etc..
Further, when needing optical lens to be offered, having higher-height transparent support member on light-emitting surface, A kind of embodiment of offer optical lens in the step 31 is as shown in figure 5, step includes:
Using double glue inlet injection moldings, in the first glue inlet 51 of mold and the second glue inlet 52 injecting glue simultaneously, First glue inlet 51 is located at conventional glue inlet position, and the material that first glue inlet 51 is injected contributes optical lens ontology Lower zone, second glue inlet 52 are located at transparent support member top, the material contribution that second glue inlet 52 is injected Optical lens ontology upper area and the transparent support member.
Wherein, the material that the material injected from first glue inlet 51 and second glue inlet 52 are injected is identical, is Acrylic, polycarbonate, glass, silicone plasties, silicone resin etc..
Further, when needing optical lens to be offered, having higher-height transparent support member on light-emitting surface, Another embodiment of offer optical lens in the step 31 is as shown in figure 5, step includes:
Using double glue inlet injection moldings, in 51 injecting glue of the first glue inlet of mold, first glue inlet 51 In conventional glue inlet position, the material that first glue inlet 51 is injected contributes optical lens ontology;
After preset duration, in 52 injecting glue of the second glue inlet, second glue inlet 52 is located at transparent support member top End, the material that second glue inlet 52 is injected contribute the transparent support member.
Wherein, the material that the material injected from first glue inlet 51 and second glue inlet 52 are injected is identical, is Acrylic, polycarbonate, glass, silicone plasties, silicone resin etc..
Meanwhile the present invention also provides a kind of preparation systems of backlight module, comprising:
Optical lens preparation facilities is used to prepare optical lens, and optical lens includes the ontology for being formed with accommodating chamber, and Transparent support member;The transparent support member is set on the light-emitting surface of the optical lens ontology, is used to support the expansion It falls apart;
Combination unit, for light source to be fixed on the substrate;Optical lens is fixed on the substrate, the light Source is located in the accommodating chamber;The diffuser plate and optical diaphragm are combined, backlight module is formed.
Wherein, a kind of preparation facilities of the optical lens includes:
Ontology forming portion forms the optical lens ontology 41 for injecting glue, pre- on the optical lens ontology light-emitting surface Groove equipped with transparent support member;
Supporting member forming portion, in the recess region, being formed with dispensing to have fixed-size transparent support structure Part 42.
Wherein, another preparation facilities of the optical lens includes:
First injecting glue component, for passing through 51 injecting glue of the first glue inlet of mold;
Second injecting glue component, for passing through the second glue inlet 52 of mold when the first injecting glue component is started to work Injecting glue, first glue inlet 51 are located at conventional glue inlet position, and second glue inlet 52 is located at transparent support member top, The material that first glue inlet 51 is injected contributes optical lens ontology lower zone, the material that second glue inlet 52 is injected Contribute optical lens ontology upper area and the transparent support member.
Wherein, another preparation facilities of the optical lens includes:
First injecting glue component, for passing through 51 injecting glue of the first glue inlet of mold;
Second injecting glue component, for entering glue by the second of mold after the first injecting glue component works preset duration 52 injecting glues of mouth, first glue inlet 51 are located at conventional glue inlet position, and second glue inlet 52 is located at transparent support member Top, the material that first glue inlet 51 is injected contribute optical lens ontology, the material tribute that second glue inlet 52 is injected Offer the transparent support member.
According to above-described embodiment:
The present invention provides a kind of backlight module preparation method and system, obtained backlight module inner bracing member it is transparent and It is arranged on optical lens, supporting member will not stop light, and then shadow will not be formed on diffuser plate, solve existing back Optical mode group there is technical issues that support column stops light to generate;Meanwhile by preforming optical lens with groove, Then a lower height of transparent support column is formed in groove with dispensing mode;Height is formed by double glue inlet injection moldings Higher transparent support column is spent, the risk of transparent support column malformation in forming process is effectively reduced.
In conclusion although the present invention has been disclosed above in the preferred embodiment, but above preferred embodiment is not to limit The system present invention, those skilled in the art can make various changes and profit without departing from the spirit and scope of the present invention Decorations, therefore protection scope of the present invention subjects to the scope of the claims.

Claims (10)

1. a kind of backlight module preparation method, which is characterized in that including
Substrate, light source, optical lens and diffuser plate and optical diaphragm are provided;The optical lens includes being formed with accommodating chamber Ontology and supporting member;The supporting member is set on the ontology light-emitting surface, is used to support diffuser plate;
The light source is fixed on the substrate;
The optical lens is fixed on the substrate, the light source is located in the accommodating chamber;
The diffuser plate and optical diaphragm are combined, backlight module is formed.
2. backlight module preparation method as described in claim 1, which is characterized in that the step of offer optical lens wraps It includes:
Injecting glue forms the ontology, and the ontology includes fluted;
The supporting member is formed in the recess region.
3. backlight module preparation method as claimed in claim 2, which is characterized in that it is described formed in the recess region it is described The step of supporting member includes:
The supporting member is formed in the recess region dispensing.
4. backlight module preparation method as described in claim 1, which is characterized in that the step of offer optical lens wraps It includes:
In the first glue inlet of mold and the second glue inlet injecting glue simultaneously, first glue inlet corresponds to the ontology, and described the Two glue inlets correspond to the supporting member.
5. backlight module preparation method as described in claim 1, which is characterized in that the step of offer optical lens wraps It includes:
In the first glue inlet injecting glue of mold;
After preset duration, enter glue injecting glue second, first glue inlet corresponds to the ontology, and second glue inlet corresponds to institute State supporting member.
6. a kind of backlight module preparation system characterized by comprising
Optical lens preparation facilities is used to prepare optical lens, and optical lens includes the ontology for being formed with accommodating chamber, and support Component;The supporting member is set on the ontology light-emitting surface, is used to support diffuser plate;
Combination unit, for light source to be fixed on the substrate;Optical lens is fixed on the substrate, the light source position In in the accommodating chamber;The diffuser plate and optical diaphragm are combined, backlight module is formed.
7. backlight module preparation system as claimed in claim 6, which is characterized in that the optical lens preparation facilities includes:
Ontology forming portion forms the ontology for injecting glue, and the ontology includes fluted;
Supporting member forming portion, for forming the supporting member in the recess region.
8. backlight module preparation system as claimed in claim 7, which is characterized in that the supporting member forming portion is used for The recess region dispensing forms the supporting member.
9. backlight module preparation system as claimed in claim 6, which is characterized in that the optical lens preparation facilities includes:
First injecting glue component, for passing through the first glue inlet injecting glue of mold;
Second injecting glue component, for passing through the second glue inlet injecting glue of mold, institute when the first injecting glue component is started to work It states the first glue inlet and corresponds to the ontology, second glue inlet corresponds to the supporting member.
10. backlight module preparation system as claimed in claim 6, which is characterized in that the optical lens preparation facilities includes:
First injecting glue component, for passing through the first glue inlet injecting glue of mold;
Second injecting glue component, for being infused by the second glue inlet of mold after the first injecting glue component works preset duration Glue, first glue inlet correspond to the ontology, and second glue inlet corresponds to the supporting member.
CN201910274994.9A 2019-04-08 2019-04-08 Backlight module preparation method and system Pending CN110111681A (en)

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Application Number Priority Date Filing Date Title
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