CN110103372A - A kind of induction heating plate of tyre vulcanizer - Google Patents
A kind of induction heating plate of tyre vulcanizer Download PDFInfo
- Publication number
- CN110103372A CN110103372A CN201910456725.4A CN201910456725A CN110103372A CN 110103372 A CN110103372 A CN 110103372A CN 201910456725 A CN201910456725 A CN 201910456725A CN 110103372 A CN110103372 A CN 110103372A
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- heating plate
- conducting wire
- coil
- upper mold
- induction
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 97
- 230000006698 induction Effects 0.000 title claims abstract description 58
- 239000007767 bonding agent Substances 0.000 claims abstract description 6
- 239000007787 solid Substances 0.000 claims description 21
- 230000001939 inductive effect Effects 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 4
- 210000000988 bone and bone Anatomy 0.000 claims description 4
- 239000000696 magnetic material Substances 0.000 claims description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- 239000011094 fiberboard Substances 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 231100000719 pollutant Toxicity 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000000605 extraction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000001413 cellular effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0811—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using induction
- B29C2035/0816—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using induction using eddy currents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of induction heating plates of tyre vulcanizer, the present invention leads magnetic stripe structure using closed high frequency, enhance the magnetic field strength of vortex board, to make eddy heating for heating efficiency be significantly improved, a large amount of burning energy needed for reducing heat transfer medium, and then reduce a series of problems such as equipment investment is big, maintenance cost is high, disposal of pollutants is serious.The problem of present invention uses sandwich wound coil layout pattern, increases the effective area of induction coil, and solving helical pipe size can not increase, and cause magnetomotive force less than normal, weakens the intensity of alternating magnetic field and vortex.The present invention uses coil helix slot, the first cable hole and the second cable hole, by drawing interface export by conducting wire by cabling channel through the conducting wire drawn, conducting wire is sticked in coil helix slot by bonding agent, without practical a large amount of solenoid connecting line, material is saved, the reliability of system and the Effective Numerical of electromagnetic parameter are improved.
Description
Technical field
The present invention relates to the technical fields of tyre vulcanizer heating unit, it particularly relates to which a kind of tyre vulcanizer is used
Induction heating plate.
Background technique
Tire vulcanization process is required in tyre vulcanizing will guarantee certain temperature condition, traditional tyre vulcanizer with
High temperature saturated vapor as a heat transfer medium, and high temperature saturated vapor heated often through fossil energies such as boiler combustion coals it is clean
Water obtains, and brings the problems such as equipment investment is big, maintenance cost is high, disposal of pollutants is serious.
In addition, Li Bo, Jiao Zhiwei, the application study rubber in electromagnetic induction heating on tyre vulcanizer such as Zhang Yun's gold
Industrial .2018,65 (10): 1155-1159) in disclose a kind of tyre vulcanizer electromagnetic type and add heating plate, be three-decker,
Vortex induction plate, the induction coil assembly array positioned at middle part and the heat-insulated top plate positioned at top including being located at bottom.Wherein,
Induction coil assembly is made of a series of plain conductor solenoids containing cylinder magnetic core, and solenoidal axis is felt perpendicular to vortex
Plate is answered to arrange.Each induction coil assembly is passed through alternating current, forms local eddy currents in vortex induction plate, to generate heat
Amount achievees the purpose that heating.The shortcomings that this scheme first is that: by solenoid shaft wire type structure type, magnetic field open, nature and
The limitation of board size is heated, helical pipe size can not increase, and cause magnetomotive force less than normal, weaken the strong of alternating magnetic field and vortex
Degree.Disadvantage second is that: induction coil assembly array is made of numerous small solenoid units, is needed between solenoid unit a large amount of
Connecting line, these connecting lines not only waste coil method for the generation of vortex almost without effect, but also affect system
Reliability and electromagnetic parameter Effective Numerical.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
The purpose of the present invention is to provide a kind of induction heating plates of tyre vulcanizer, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the invention provides the following technical scheme: a kind of induction heating of tyre vulcanizer
Plate, including lifting column, upper mold seat, guide post, heating plate and vulcanizer tire upper mold, upper mold seat are set to guide post
Bottom, heating plate are installed between upper mold seat and vulcanizer tire upper mold, and heating plate is by heating plate backboard, heating plate
Panel, conducting wire draw interface and edge positioning ring composition, and heating plate panel is located at the bottom of heating plate backboard and heating plate panel
On be provided with the first induction coil disk, through hole socket, the second induction coil disk, internal threaded column, backboard fixation hole and fixed ring,
In, it is provided with multiple through-holes on through hole socket, matches various sizes of vulcanizer tire upper mold, the edge of heating plate panel is set
It is equipped with a circle edge positioning ring, and edge positioning ring is equipped with conducting wire and draws interface, conducting wire draws interface and accesses outer lead
And the first induction coil disk is connected, the first induction coil disk is made of magnetic conduction item group, coil rack and cover board, sets in magnetic conduction item group
Magnetic stripe unit is led, magnetic stripe unit is led and is made of horizontal magnetic conduction item, the first vertical magnetic inductive block and the second vertical magnetic inductive block, coil bone
Frame includes solid formula coil rack and frame-type coil rack, if being provided with wire casing, bolt stem at the top of solid formula coil rack
Hole and radially first lead magnetic stripe unit placing groove, the bottom setting coil helix slot of solid formula coil rack, first walk
String holes and the second cable hole, the first cable hole are located at the junction of coil helix slot innermost circle, and the second cable hole is located at coil spiral shell
The junction of spin slot outmost turns, frame-type coil rack are double-layer structure, and including outer toroid, trunking plate, interior polygon ring, support
Reinforcing ring, second lead magnetic stripe unit placing groove and fixed cell, and second, which leads magnetic stripe unit placing groove, presents radial and be connected to
Between outer toroid and interior polygon ring, support reinforcing ring is placed in second and leads in magnetic stripe unit placing groove, and bottom is equipped with trunking plate.
Further, upper mold seat is fixed on the bottom of lifting column by way of mechanical connection, and heating plate passes through interior spiral shell
Line column is mounted on the bottom of upper mold seat with the mode that screw fastens, and vulcanizer tire upper mold is fastened by through hole socket with screw
Mode be mounted on the bottom of mold base and tense heating plate.
Further, heating plate backboard is mounted on heating plate panel by way of backboard fixation hole and by screw fastening
On, heating plate backboard and conducting wire draw the corresponding position of interface and offer card slot, the top of the card slot and conducting wire extraction interface
Mutually it is clamped.
Further, the first induction coil disk is mounted on heating plate panel by the mode that screw fastens.
Further, magnetic conduction item group is soft magnetic materials structure, and magnetic conduction item group is sticked to first using binder and leads magnetic stripe unit
In placing groove, the first vertical magnetic inductive block and the second vertical magnetic inductive block are respectively placed in the two sides of horizontal magnetic conduction item.
Further, solid formula coil rack is aluminosilicate fiberboard structure, and solid formula coil rack is fastened by screw
Mode install on the cover board, from conducting wire draw interface access conducting wire by the first cable hole and the second cable hole in cabling channel
Thorough coil helicla flute, by drawing interface export by conducting wire by cabling channel through the conducting wire drawn, conducting wire passes through bonding agent
It is sticked in coil helix slot.
Further, frame-type coil rack is installed on the cover board by the mode that screw fastens, and trunking plate is placed in frame
The lower half of formula coil rack, conducting wire are mounted on trunking plate.
Compared with prior art, the invention has the following advantages:
1, the present invention leads magnetic stripe structure using closed high frequency, enhances the magnetic field strength of vortex board, so that vortex be made to add
The thermal efficiency is significantly improved, a large amount of burning energy needed for reducing heat transfer medium, and then reduction equipment investment is big, maintenance cost
High, a series of problem such as disposal of pollutants is serious.
2, the present invention uses sandwich wound coil layout pattern, increases the effective area of induction coil, solves solenoid ruler
It is very little to increase, the problem of causing magnetomotive force less than normal, weaken the intensity of alternating magnetic field and vortex.
3, the present invention uses coil helix slot, the first cable hole and the second cable hole, by the conducting wire through extraction by walking
Wire casing draws interface export by conducting wire, and conducting wire is sticked in coil helix slot by bonding agent, without practical a large amount of solenoid
Connecting line saves material, improves the reliability of system and the Effective Numerical of electromagnetic parameter.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is a kind of installation site structure of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Schematic diagram；
Fig. 2 is a kind of three-dimensional structure signal of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Figure；
Fig. 3 is a kind of panel itself structure of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Schematic diagram；
Fig. 4 is a kind of induction coil dish structure of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Schematic diagram；
Fig. 5 is a kind of solid formula coil bone of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Frame overlooking structure diagram；
Fig. 6 is a kind of solid formula coil bone of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Frame present invention looks up structural representation；
Fig. 7 is a kind of magnetic conduction cellular construction of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
Schematic diagram；
Fig. 8 is a kind of the another of the coil rack of the induction heating plate of tyre vulcanizer according to an embodiment of the present invention
A kind of form structure schematic diagram.
Appended drawing reference:
1, lifting column；2, upper mold seat；3, guide post；4, heating plate；5, vulcanizer tire upper mold；6, backboard is heated
Plate；7, heating plate panel；8, interface is drawn up to line；9, edge positioning ring；10, induction coil disk；11, through hole socket；12, the line of induction
Enclose disk；13, internal threaded column；14, backboard fixation hole；15, fixed ring；16, magnetic conduction item group；17, solid formula coil rack；18, it covers
Plate；19, cabling channel；20, bolt hole；21, first magnetic stripe unit placing groove is led；22, coil helix slot；23, the first cable hole；
24, the second cable hole；25, horizontal magnetic conduction item；26, the first vertical magnetic inductive block；27, the second vertical magnetic inductive block；28, magnetic conduction item list
Member；29, frame-type coil rack；30, outer toroid；31, trunking plate；32, interior polygon ring；33, support reinforcing ring；34, it second leads
Magnetic stripe unit placing groove；35, fixed cell.
Specific embodiment
In the following, making further description to invention in conjunction with attached drawing and specific embodiment:
Embodiment one
Fig. 1-7, a kind of induction heating plate of tyre vulcanizer according to an embodiment of the present invention are please referred to, including is risen
Drop column 1, upper mold seat 2, guide post 3, heating plate 4 and vulcanizer tire upper mold 5, upper mold seat 2 are set to the bottom of guide post 3
Portion, heating plate 4 are installed between upper mold seat 2 and vulcanizer tire upper mold 5, and heating plate 4 by heating plate backboard 6, plus
Hot plate panel 7, conducting wire draw interface 8 and edge positioning ring 9 forms, and heating plate panel 7 is located at the bottom of heating plate backboard 6 and adds
It is solid that the first induction coil disk 10, through hole socket 11, the second induction coil disk 12, internal threaded column 13, backboard are provided on hot plate panel 7
Determine hole 14 and fixed ring 15, wherein be provided with multiple through-holes on through hole socket 11, match various sizes of vulcanizer tire upper mold
5, the edge of heating plate panel 7 is provided with a circle edge positioning ring 9, and edge positioning ring 9 is equipped with conducting wire and draws interface
8, conducting wire draws interface 8 and accesses outer lead and connect the first induction coil disk 10, and the first induction coil disk 10 is by magnetic conduction item group
16, solid formula coil rack 17 and cover board 18 form, and magnetic conduction item group 16 is equipped with and leads magnetic stripe unit 28, lead magnetic stripe unit 28 by water
Flat magnetic conduction item 25, the first vertical magnetic inductive block 26 and the second vertical magnetic inductive block 27 form, the top setting of solid formula coil rack 17
Have wire casing 19, several bolts hole 20 and radially first lead magnetic stripe unit placing groove 21, the bottom of solid formula coil rack 17
Portion's setting coil helix slot 22, the first cable hole 23 and the second cable hole 24, the first cable hole 23 are located at coil helix slot 22 most
The junction of inner ring, the second cable hole 24 are located at the junction of 22 outmost turns of coil helix slot.
In specific application, for upper mold seat 2, upper mold seat 2 is fixed on lifting by way of mechanical connection
The bottom of column 1, heating plate 4 are mounted on the bottom of upper mold seat 2 in such a way that internal threaded column 13 is fastened with screw, vulcanize wheel
Tire upper mold 5 is mounted on the bottom of mold base 2 in such a way that through hole socket 11 is fastened with screw and tenses heating plate 4, specific
In application, heating plate backboard 6 is installed by way of backboard fixation hole 14 and by screw fastening for heating plate backboard 6
On heating plate panel 7, heating plate backboard 6 and conducting wire draw the corresponding position of interface 8 and offer card slot, the card slot and conducting wire
The top for drawing interface 8 is mutually clamped, in specific application, for the first induction coil disk 10, the first induction coil disk 10
It is mounted on heating plate panel 7 by the mode that screw fastens, in specific application, for magnetic conduction item group 16, magnetic conduction item group
16 be soft magnetic materials structure, and magnetic conduction item group 16 is sticked to first using binder and leads in magnetic stripe unit placing groove 21, and first leads vertically
Magnetic patch 26 and the second vertical magnetic inductive block 27 are respectively placed in the two sides of horizontal magnetic conduction item 25, in specific application, for solid formula line
For ring framework 17, solid formula coil rack 17 is aluminosilicate fiberboard structure, and solid formula coil rack 17 is fastened by screw
Mode be mounted on cover board 18, draw conducting wire that interface 8 accesses by the first cable hole 23 and the in cabling channel 19 from conducting wire
Two cable holes, 24 thorough coil helicla flute 22 is exported by drawing interface 8 by conducting wire by cabling channel 19 through the conducting wire drawn,
Conducting wire is sticked in coil helix slot 22 by bonding agent.
Embodiment two
Please refer to Fig. 1-4 and Fig. 7-8, a kind of induction heating of tyre vulcanizer according to an embodiment of the present invention
Plate, including lifting column 1, upper mold seat 2, guide post 3, heating plate 4 and vulcanizer tire upper mold 5, upper mold seat 2, which is set to, leads
To the bottom of column 3, heating plate 4 is installed between upper mold seat 2 and vulcanizer tire upper mold 5, and heating plate 4 is by heating plate
Backboard 6, heating plate panel 7, conducting wire draw interface 8 and edge positioning ring 9 forms, and heating plate panel 7 is located at heating plate backboard 6
The first induction coil disk 10, through hole socket 11, the second induction coil disk 12, internal threaded column are provided on bottom and heating plate panel 7
13, backboard fixation hole 14 and fixed ring 15, wherein be provided with multiple through-holes on through hole socket 11, match various sizes of vulcanizer
Tire upper mold 5, the edge of heating plate panel 7 is provided with a circle edge positioning ring 9, and edge positioning ring 9 is equipped with and leads
Line draws interface 8, and conducting wire draws interface 8 and accesses outer lead and connect the first induction coil disk 10, the first induction coil disk 10
It is made of magnetic conduction item group 16, frame-type coil rack 29 and cover board 18, magnetic conduction item group 16 is equipped with and leads magnetic stripe unit 28, magnetic conduction item
Unit 28 is made of horizontal magnetic conduction item 25, the first vertical magnetic inductive block 26 and the second vertical magnetic inductive block 27, frame-type coil rack 29
For double-layer structure, and magnetic stripe unit is led including outer toroid 30, trunking plate 31, interior polygon ring 32, support reinforcing ring 33, second and is placed
Slot 34 and fixed cell 35, second, which leads magnetic stripe unit placing groove 34, presents radial and is connected to outer toroid 30 and interior polygon ring 32
Between, support reinforcing ring 33 is placed in second and leads in magnetic stripe unit placing groove 34, and bottom is equipped with trunking plate 31.
In specific application, for upper mold seat 2, upper mold seat 2 is fixed on lifting by way of mechanical connection
The bottom of column 1, heating plate 4 are mounted on the bottom of upper mold seat 2 in such a way that internal threaded column 13 is fastened with screw, vulcanize wheel
Tire upper mold 5 is mounted on the bottom of mold base 2 in such a way that through hole socket 11 is fastened with screw and tenses heating plate 4, specific
In application, heating plate backboard 6 is installed by way of backboard fixation hole 14 and by screw fastening for heating plate backboard 6
On heating plate panel 7, heating plate backboard 6 and conducting wire draw the corresponding position of interface 8 and offer card slot, the card slot and conducting wire
The top for drawing interface 8 is mutually clamped, in specific application, for the first induction coil disk 10, the first induction coil disk 10
It is mounted on heating plate panel 7 by the mode that screw fastens, in specific application, for magnetic conduction item group 16, magnetic conduction item group
16 be soft magnetic materials structure, and magnetic conduction item group 16 is sticked to first using binder and leads in magnetic stripe unit placing groove 21, and first leads vertically
Magnetic patch 26 and the second vertical magnetic inductive block 27 are respectively placed in the two sides of horizontal magnetic conduction item 25, in specific application, for frame-type line
For ring framework 29, frame-type coil rack 29 is mounted on cover board 18 by the mode that screw fastens, and trunking plate 31 is placed in frame
The lower half of posture coil rack 29, conducting wire are mounted on trunking plate 31.
It, can be by by lifting column 1, upper mold seat 2, guide post 3 in conclusion the embodiment above through the invention
It is assembled respectively with heating plate 4 with vulcanizer tire upper mold 5, replaces the heating element of conventional tire vulcanizer, realized
Transformation to conventional tire vulcanizer heating element is realized in the induction heating of tyre vulcanizer, so realize effectively and
The heating method of environmental protection low in cost.The present invention leads magnetic stripe structure using closed high frequency, enhances the magnetic field strength of vortex board,
To make eddy heating for heating efficiency be significantly improved, a large amount of burning energy needed for reducing heat transfer medium, and then reduce equipment and throw
Enter a series of problems such as big, maintenance cost is high, disposal of pollutants is serious.The present invention uses sandwich wound coil layout pattern, increases
The effective area of induction coil, solving helical pipe size can not increase, and cause magnetomotive force less than normal, weaken alternating magnetic field and whirlpool
The problem of intensity of stream.The present invention uses coil helix slot 22, the first cable hole 23 and the second cable hole 24, by through extraction
Conducting wire by cabling channel 19 by conducting wire draw interface 8 export, conducting wire is sticked in coil helix slot 22 by bonding agent, Wu Xushi
With a large amount of solenoid connecting line, material is saved, the reliability of system and the Effective Numerical of electromagnetic parameter are improved.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of induction heating plate of tyre vulcanizer, which is characterized in that including lifting column (1), upper mold seat (2),
Guide post (3), heating plate (4) and vulcanizer tire upper mold (5), upper mold seat (2) are set to the bottom of guide post (3), add
Hot plate (4) is installed between upper mold seat (2) and vulcanizer tire upper mold (5), and heating plate (4) is by heating plate backboard
(6), heating plate panel (7), conducting wire draw interface (8) and edge positioning ring (9) composition, and heating plate panel (7) is located at heating plate
The first induction coil disk (10), through hole socket (11), second line of induction are provided on the bottom of backboard (6) and heating plate panel (7)
Enclose disk (12), internal threaded column (13), backboard fixation hole (14) and fixed ring (15), wherein be provided on through hole socket (11) multiple
Through-hole matches various sizes of vulcanizer tire upper mold (5), and it is fixed that the edge of heating plate panel (7) is provided with a circle edge
Position ring (9), and edge positioning ring (9) is equipped with conducting wire and draws interface (8), and conducting wire draws interface (8) access outer lead simultaneously
The first induction coil disk (10) is connected, the first induction coil disk (10) is by magnetic conduction item group (16), coil rack and cover board (18) group
At magnetic conduction item group (16) is equipped with and leads magnetic stripe unit (28), leads magnetic stripe unit (28) and is led vertically by horizontal magnetic conduction item (25), first
Magnetic patch (26) and the second vertical magnetic inductive block (27) composition, coil rack includes solid formula coil rack (17) and frame-type coil bone
Frame (29), be provided at the top of solid formula coil rack (17) wire casing (19), several bolts hole (20) and radially first
It leads magnetic stripe unit placing groove (21), coil helix slot (22), the first cable hole are arranged in the bottom of solid formula coil rack (17)
(23) and the second cable hole (24), the first cable hole (23) are located at the junction of coil helix slot (22) innermost circle, the second cabling
Hole (24) is located at the junction of coil helix slot (22) outmost turns, and frame-type coil rack (29) is double-layer structure, and including outer
Annulus (30), trunking plate (31), interior polygon ring (32), support reinforcing ring (33), second lead magnetic stripe unit placing groove (34) and consolidate
Order member (35), second, which leads magnetic stripe unit placing groove (34), presents radial and is connected to outer toroid (30) and interior polygon ring (32)
Between, support reinforcing ring (33) is placed in second and leads in magnetic stripe unit placing groove (34), and bottom is equipped with trunking plate (31).
2. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that upper mold seat
(2) bottom of lifting column (1) is fixed on by way of mechanical connection, heating plate (4) is tight with screw by internal threaded column (13)
Solid mode be mounted on the bottoms of upper mold seat (2), what vulcanizer tire upper mold (5) was fastened by through hole socket (11) with screw
Mode is mounted on the bottom of mold base (2) and tenses heating plate (4).
3. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that heating backboard
Plate (6) is mounted on heating plate panel (7) by way of backboard fixation hole (14) and by screw fastening, heating plate backboard (6)
Interface (8) corresponding position is drawn with conducting wire and offers card slot, which is mutually clamped with the top that conducting wire draws interface (8).
4. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that the first induction
Coil panel (10) is mounted on heating plate panel (7) by the mode that screw fastens.
5. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that magnetic conduction item group
It (16) is soft magnetic materials structure, magnetic conduction item group (16) is sticked to first using binder and leads in magnetic stripe unit placing groove (21), and first
Vertical magnetic inductive block (26) and the second vertical magnetic inductive block (27) are respectively placed in the two sides of horizontal magnetic conduction item (25).
6. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that solid formula line
Ring framework (17) is aluminosilicate fiberboard structure, and solid formula coil rack (17) is mounted on cover board in such a way that screw fastens
(18) on, the conducting wire of interface (8) access is drawn by the first cable hole (23) and the second cable hole in cabling channel (19) from conducting wire
(24) thorough coil helicla flute (22), by drawing interface (8) export by conducting wire by cabling channel (19) through the conducting wire drawn,
Conducting wire is sticked in coil helix slot (22) by bonding agent.
7. a kind of induction heating plate of tyre vulcanizer according to claim 1, which is characterized in that frame-type line
Ring framework (29) is mounted on cover board (18) by the mode that screw fastens, and trunking plate (31) is placed in frame-type coil rack (29)
Lower half, conducting wire is mounted on trunking plate (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910456725.4A CN110103372B (en) | 2019-05-29 | 2019-05-29 | Electromagnetic induction type heating plate for tire vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910456725.4A CN110103372B (en) | 2019-05-29 | 2019-05-29 | Electromagnetic induction type heating plate for tire vulcanizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110103372A true CN110103372A (en) | 2019-08-09 |
| CN110103372B CN110103372B (en) | 2024-08-16 |
Family
ID=67492758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910456725.4A Active CN110103372B (en) | 2019-05-29 | 2019-05-29 | Electromagnetic induction type heating plate for tire vulcanizer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112829137A (en) * | 2020-12-22 | 2021-05-25 | 华澳轮胎设备科技（苏州）股份有限公司 | Heating module for tire vulcanizing equipment and tire vulcanizing equipment |
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| JP2001205636A (en) * | 2000-01-27 | 2001-07-31 | Mitsubishi Heavy Ind Ltd | Heating apparatus for tire mold |
| JP2012025126A (en) * | 2010-07-27 | 2012-02-09 | Bridgestone Corp | Heater and heating method of tire valcanizing mold |
| US20160176136A1 (en) * | 2013-05-28 | 2016-06-23 | Triangle Tyre Co., Ltd. | Tire direct-pressure shaping and electromagnetic induction heating curing method and apparatus |
| CN108297322A (en) * | 2018-02-05 | 2018-07-20 | 青岛双星橡塑机械有限公司 | Energy-saving tyre vulcanizer |
| CN210233700U (en) * | 2019-05-29 | 2020-04-03 | 上海昂显机械设备有限公司 | Electromagnetic induction type heating plate for tire vulcanizer |
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| JP2001001342A (en) * | 1999-06-18 | 2001-01-09 | Yokohama Rubber Co Ltd:The | Method for controlling heating of electromagnetic induction vulcanizer |
| JP2001205636A (en) * | 2000-01-27 | 2001-07-31 | Mitsubishi Heavy Ind Ltd | Heating apparatus for tire mold |
| JP2012025126A (en) * | 2010-07-27 | 2012-02-09 | Bridgestone Corp | Heater and heating method of tire valcanizing mold |
| US20160176136A1 (en) * | 2013-05-28 | 2016-06-23 | Triangle Tyre Co., Ltd. | Tire direct-pressure shaping and electromagnetic induction heating curing method and apparatus |
| CN108297322A (en) * | 2018-02-05 | 2018-07-20 | 青岛双星橡塑机械有限公司 | Energy-saving tyre vulcanizer |
| CN210233700U (en) * | 2019-05-29 | 2020-04-03 | 上海昂显机械设备有限公司 | Electromagnetic induction type heating plate for tire vulcanizer |
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| CN112829137A (en) * | 2020-12-22 | 2021-05-25 | 华澳轮胎设备科技（苏州）股份有限公司 | Heating module for tire vulcanizing equipment and tire vulcanizing equipment |
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| CN110103372B (en) | 2024-08-16 |
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