CN110102654B - Intelligent stamping device - Google Patents
Intelligent stamping device Download PDFInfo
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- CN110102654B CN110102654B CN201910429944.3A CN201910429944A CN110102654B CN 110102654 B CN110102654 B CN 110102654B CN 201910429944 A CN201910429944 A CN 201910429944A CN 110102654 B CN110102654 B CN 110102654B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
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Abstract
Description
技术领域technical field
本发明涉及冲压装置,更具体的说是一种智能冲压装置。The present invention relates to a punching device, more particularly, to an intelligent punching device.
背景技术Background technique
例如公开号CN204451241U名称一种智能冲压装置,包括底座、工作台、导柱、冲压头和控制电路、,所述工作台设置于所述底座上方,所述底座上方还设有所述导柱,所述冲压头套装于所述导柱上并可通过驱动机构驱动沿所述导柱上下运动,所述冲压头上方设有位置传感器和加速度传感器,所述驱动机构、所述位置传感器和所述加速度传感器与所述控制电路连接;该实用新型的缺点是不能根据冲压不同板材的厚度进行自调节。For example, the publication number CN204451241U refers to an intelligent stamping device, which includes a base, a worktable, a guide post, a stamping head and a control circuit, the worktable is arranged above the base, and the guide post is also provided above the base, The punching head is sleeved on the guide post and can be driven to move up and down along the guide post by a driving mechanism. A position sensor and an acceleration sensor are arranged above the punching head. The driving mechanism, the position sensor and the The acceleration sensor is connected with the control circuit; the disadvantage of the utility model is that it cannot perform self-adjustment according to the thickness of punched different plates.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种智能冲压装置,可以根据冲压不同板材的厚度进行自调节,板材较厚时装置产生的冲压力较大,保证冲压效果,板材较薄时装置产生的冲压力较小,保证冲压效率。The purpose of the present invention is to provide an intelligent punching device, which can self-adjust according to the thickness of punching different plates. When the plate is thicker, the punching force generated by the device is larger to ensure the punching effect. When the plate is thinner, the punching force generated by the device is smaller. , to ensure stamping efficiency.
本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
一种智能冲压装置,包括底架、支撑支架、冲压平台、压紧机构、装夹机构、升降齿轮、升降齿条、动力机构、传动机构Ⅰ、传动机构Ⅱ、冲压曲柄、冲压连杆、冲压模具和张紧机构,所述支撑支架固定连接在底架上,冲压平台固定连接在支撑支架上,压紧机构固定连接在底架上,装夹机构设置有两个,两个装夹机构的一端均滑动连接在冲压平台上,两个装夹机构的另一端均滑动连接在压紧机构上,升降齿轮转动连接在支撑支架上,升降齿轮的一侧和压紧机构啮合传动,升降齿轮的另一侧和升降齿条啮合传动,升降齿条滑动连接在支撑支架上,动力机构固定连接在底架上,传动机构Ⅰ和传动机构Ⅱ均转动连接在支撑支架上,传动机构Ⅰ和传动机构Ⅱ摩擦传动,传动机构Ⅰ和动力机构通过带传动连接,冲压曲柄转动连接在支撑支架上,传动机构Ⅱ和冲压曲柄通过带传动连接,冲压连杆的一端铰接在冲压曲柄上,冲压连杆的另一端铰接在冲压模具上,冲压模具滑动连接在支撑支架上,张紧机构滑动连接在压紧机构上,张紧机构和压紧机构之间设置有压缩弹簧Ⅱ,张紧机构的下端和传动机构Ⅱ和冲压曲柄之间的传动带接触。An intelligent stamping device, comprising a chassis, a support bracket, a stamping platform, a pressing mechanism, a clamping mechanism, a lifting gear, a lifting rack, a power mechanism, a transmission mechanism I, a transmission mechanism II, a stamping crank, a stamping connecting rod, a stamping The die and the tensioning mechanism, the support bracket is fixedly connected to the base frame, the punching platform is fixedly connected to the support bracket, the pressing mechanism is fixedly connected to the base frame, two clamping mechanisms are provided, and one of the two clamping mechanisms is One end is slidably connected to the stamping platform, the other ends of the two clamping mechanisms are slidably connected to the pressing mechanism, the lifting gear is rotatably connected to the support bracket, one side of the lifting gear is meshed with the pressing mechanism, and the The other side meshes with the lifting rack, the lifting rack is slidably connected to the support bracket, the power mechanism is fixedly connected to the bottom frame, the transmission mechanism I and the transmission mechanism II are both rotatably connected to the support bracket, and the transmission mechanism I and the transmission mechanism are connected to the support bracket. Ⅱ Friction transmission, the transmission mechanism I and the power mechanism are connected by a belt drive, the stamping crank is rotatably connected to the support bracket, the transmission mechanism II and the stamping crank are connected by a belt drive, one end of the stamping connecting rod is hinged on the stamping crank, and the stamping rod is connected. The other end is hinged on the stamping die, the stamping die is slidably connected to the support bracket, the tensioning mechanism is slidably connected to the pressing mechanism, a compression spring II is arranged between the tensioning mechanism and the pressing mechanism, and the lower end of the tensioning mechanism and the transmission Belt contact between Mechanism II and stamped crank.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述支撑支架包括底板、支撑板Ⅰ、竖直腰孔Ⅰ、支撑板Ⅱ、竖直腰孔Ⅱ和转动支撑板,底板固定连接在底架上,底板上端的一侧固定连接有两个支撑板Ⅰ,两个支撑板Ⅰ上均设置有竖直腰孔Ⅰ,底板上端的另一侧固定连接有两个支撑板Ⅱ,两个支撑板Ⅱ上均设置有竖直腰孔Ⅱ,底板上固定连接有两个转动支撑板。As a further optimization of the technical solution, the present invention is an intelligent stamping device, the support bracket includes a bottom plate, a supporting plate I, a vertical waist hole I, a supporting plate II, a vertical waist hole II and a rotating support plate, and the bottom plate is fixedly connected On the chassis, two supporting plates I are fixedly connected to one side of the upper end of the bottom plate, and vertical waist holes I are arranged on both of the two supporting plates I, and two supporting plates II are fixedly connected to the other side of the upper end of the bottom plate. A vertical waist hole II is arranged on each of the supporting plates II, and two rotating supporting plates are fixedly connected to the bottom plate.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述冲压平台上设置有两个T形滑动槽Ⅰ,冲压平台固定连接在底板上。As a further optimization of the technical solution, the present invention is an intelligent punching device, wherein two T-shaped sliding grooves I are arranged on the punching platform, and the punching platform is fixedly connected to the bottom plate.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述压紧机构包括液压缸、压紧板、T形滑动槽Ⅱ、滑动齿条和张紧支撑板,液压缸伸缩杆的上端固定连接有压紧板,上设置有T形滑动槽Ⅱ,压紧板上固定连接有滑动齿条,滑动齿条上固定连接有张紧支撑板,液压缸固定连接在底架上,液压缸的伸缩杆穿过底板。As a further optimization of this technical solution, the present invention is an intelligent stamping device, the pressing mechanism includes a hydraulic cylinder, a pressing plate, a T-shaped sliding groove II, a sliding rack and a tensioning support plate, and the upper end of the hydraulic cylinder telescopic rod The pressing plate is fixedly connected with a T-shaped sliding groove II, the pressing plate is fixedly connected with a sliding rack, the sliding rack is fixedly connected with a tensioning support plate, the hydraulic cylinder is fixedly connected to the chassis, the hydraulic cylinder The telescopic rod passes through the bottom plate.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述装夹机构包括装夹板、装夹滑动柱和T形块,装夹板上滑动连接有两个装夹滑动柱,两个装夹滑动柱的下端均固定连接有T形块,装夹机构设置有两个,两个装夹板均滑动连接在T形滑动槽Ⅱ内,每个装夹机构上设置的两个T形块分别滑动连接在两个T形滑动槽Ⅰ内。As a further optimization of this technical solution, the present invention is an intelligent stamping device. The clamping mechanism includes a clamping plate, a clamping sliding column and a T-shaped block. The clamping plate is slidably connected with two clamping sliding columns. The lower ends of the clamping sliding columns are fixedly connected with T-shaped blocks, and there are two clamping mechanisms. The two clamping plates are both slidably connected in the T-shaped sliding groove II. It is slidably connected in two T-shaped sliding grooves I.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述升降齿条上设置有T形滑动槽Ⅲ,升降齿轮的两端分别转动连接在两个转动支撑板上,升降齿轮的一侧和滑动齿条啮合传动,升降齿轮的另一侧和升降齿条啮合传动,升降齿条滑动连接在底板上。As a further optimization of the technical solution, the present invention is an intelligent stamping device. The lifting rack is provided with a T-shaped sliding groove III, the two ends of the lifting gear are respectively connected to two rotating support plates, and one of the lifting gears is rotatably connected. The side meshes with the sliding rack for transmission, and the other side of the lifting gear meshes and drives with the lifting rack, which is slidably connected to the bottom plate.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述动力机构包括电机和动力带轮,动力带轮固定连接在电机的输出轴上,电机固定连接在底架上。As a further optimization of the technical solution, the present invention is an intelligent stamping device, the power mechanism includes a motor and a power pulley, the power pulley is fixedly connected to the output shaft of the motor, and the motor is fixedly connected to the chassis.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述传动机构Ⅰ包括传动轴Ⅰ、锥形摩擦轮Ⅰ和传动带轮Ⅰ,传动轴Ⅰ上固定连接有锥形摩擦轮Ⅰ,传动轴Ⅰ的一端固定连接有传动带轮Ⅰ,传动带轮Ⅰ和动力带轮通过带传动连接,传动轴Ⅰ的两端分别转动连接在两个支撑板Ⅰ上;As a further optimization of the technical solution, the present invention is an intelligent stamping device. The transmission mechanism I includes a transmission shaft I, a conical friction wheel I and a transmission pulley I. The transmission shaft I is fixedly connected with a conical friction wheel I, and the transmission One end of the shaft I is fixedly connected with a drive pulley I, the drive pulley I and the power pulley are connected through a belt drive, and the two ends of the drive shaft I are respectively connected to the two support plates I in rotation;
所述传动机构Ⅱ包括传动轴Ⅱ、连接键、锥形摩擦轮Ⅱ、滑动块、传动带轮Ⅱ、弹簧组件和升降推动板,传动轴Ⅱ上固定连接有连接键,连接键上滑动连接有锥形摩擦轮Ⅱ,锥形摩擦轮Ⅱ和锥形摩擦轮Ⅰ摩擦传动,锥形摩擦轮Ⅱ和锥形摩擦轮Ⅰ的锥度相同,传动轴Ⅱ的两端均转动连接有滑动块,两个滑动块分别滑动连接在两个竖直腰孔Ⅰ内,传动轴Ⅱ的一端固定连接有传动带轮Ⅱ,弹簧组件上设置有压缩弹簧Ⅰ,弹簧组件的一端顶在左侧的支撑板Ⅰ上,弹簧组件的另一端转动连接在锥形摩擦轮Ⅱ上,锥形摩擦轮Ⅱ的左侧直径大于右侧直径,锥形摩擦轮Ⅰ的右侧直径大于左侧直径,升降推动板的一端转动连接在锥形摩擦轮Ⅱ上,升降推动板的另一端滑动连接在T形滑动槽Ⅲ内。The transmission mechanism II includes a transmission shaft II, a connection key, a conical friction wheel II, a sliding block, a transmission pulley II, a spring assembly and a lifting push plate. A connection key is fixedly connected to the transmission shaft II, and a cone is slidably connected to the connection key. Conical friction wheel II, conical friction wheel II and conical friction wheel I friction transmission, conical friction wheel II and conical friction wheel I have the same taper, both ends of transmission shaft II are rotatably connected with sliding blocks, two sliding blocks The blocks are respectively slidably connected in the two vertical waist holes I, one end of the transmission shaft II is fixedly connected with the transmission pulley II, the spring assembly is provided with a compression spring I, one end of the spring assembly is pressed against the left support plate I, and the spring The other end of the assembly is rotatably connected to the conical friction wheel II. The diameter of the left side of the conical friction wheel II is larger than the diameter of the right side. The diameter of the right side of the conical friction wheel I is larger than the diameter of the left side. On the conical friction wheel II, the other end of the lifting push plate is slidably connected in the T-shaped sliding groove III.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述冲压曲柄包括曲轴和冲压带轮,曲轴的两端分别转动连接在两个支撑板Ⅱ上,曲轴上固定连接有冲压带轮,冲压带轮和传动带轮Ⅱ通过带传动连接,冲压连杆的一端铰接在曲轴中的偏心位置,冲压连杆的另一端铰接在冲压模具上,冲压模具位于冲压平台的上侧,冲压模具的两端分别滑动连接在两个竖直腰孔Ⅱ内。As a further optimization of the technical solution, the present invention is an intelligent stamping device. The stamping crank includes a crankshaft and a stamping pulley. The two ends of the crankshaft are respectively connected to the two support plates II in rotation, and the stamping pulley is fixedly connected to the crankshaft. , the stamping pulley and the transmission pulley II are connected by belt drive, one end of the stamping connecting rod is hinged at the eccentric position in the crankshaft, the other end of the stamping connecting rod is hinged on the stamping die, the stamping die is located on the upper side of the stamping platform, and the The two ends are respectively slidably connected in the two vertical waist holes II.
作为本技术方案的进一步优化,本发明一种智能冲压装置,所述张紧机构包括张紧支架、张紧滑动柱和张紧带轮,张紧支架上固定连接有张紧滑动柱,张紧滑动柱滑动连接在张紧支撑板上,张紧滑动柱上套装有压缩弹簧Ⅱ,压缩弹簧Ⅱ位于张紧支架和张紧支撑板之间,张紧支架的下端转动连接有张紧带轮,张紧带轮的下端和传动机构Ⅱ和冲压曲柄之间的传动带接触。As a further optimization of this technical solution, the present invention is an intelligent stamping device. The tensioning mechanism includes a tensioning bracket, a tensioning sliding column and a tensioning pulley, and a tensioning sliding column is fixedly connected to the tensioning bracket. The sliding column is slidably connected to the tensioning support plate, the tensioning sliding column is sleeved with a compression spring II, the compression spring II is located between the tensioning bracket and the tensioning support plate, and the lower end of the tensioning bracket is rotatably connected with a tensioning pulley, The lower end of the tensioning pulley is in contact with the transmission belt between the transmission mechanism II and the stamping crank.
本发明一种智能冲压装置的有益效果为:The beneficial effects of an intelligent punching device of the present invention are:
本发明一种智能冲压装置,可以通过压紧机构同时带动两个装夹机构对不同后厚度和长度的板材进行装夹,压紧机构在带动两个装夹机构进行运动对板材进行装夹的的同时调整传动机构Ⅰ和传动机构Ⅱ之间的传动比,使得传动机构Ⅱ和传动机构Ⅰ之间的传动比适应板材厚度的变化,板材较厚时装置产生的冲压力较大,保证冲压效果,板材较薄时装置产生的冲压力较小,保证冲压效率。The invention is an intelligent stamping device, which can simultaneously drive two clamping mechanisms to clamp plates with different thicknesses and lengths through the pressing mechanism, and the pressing mechanism drives the two clamping mechanisms to move to clamp the plates. At the same time, adjust the transmission ratio between the transmission mechanism I and the transmission mechanism II, so that the transmission ratio between the transmission mechanism II and the transmission mechanism I adapts to the change of the thickness of the plate. When the plate is thicker, the punching force generated by the device is larger to ensure the punching effect. , When the plate is thinner, the punching force generated by the device is smaller, which ensures the punching efficiency.
附图说明Description of drawings
下面结合附图和具体实施方法对本发明做进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific implementation methods.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”和“竖着”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "top", "bottom", "inside", "outside" and "vertical" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接可以是直接连接,亦可以是通过中间媒介间接连接,可以是两个部件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection , or the integral connection can be a direct connection, an indirect connection through an intermediate medium, or an internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外,在本发明的描述中,除非另有说明,“多个”、“多组”、“多根”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, "plurality", "multiple groups" and "plurality" mean two or more.
图1是本发明的智能冲压装置整体结构示意图一;Fig. 1 is the overall structure schematic diagram 1 of the intelligent stamping device of the present invention;
图2是本发明的智能冲压装置整体结构示意图二;Fig. 2 is the schematic diagram two of the overall structure of the intelligent stamping device of the present invention;
图3是本发明的智能冲压装置内部传动结构示意图;3 is a schematic diagram of the internal transmission structure of the intelligent stamping device of the present invention;
图4是本发明的底架结构示意图;Fig. 4 is the structural representation of the chassis of the present invention;
图5是本发明的支撑支架结构示意图;Fig. 5 is the support bracket structure schematic diagram of the present invention;
图6是本发明的冲压平台结构示意图;Fig. 6 is the stamping platform structure schematic diagram of the present invention;
图7是本发明的压紧机构结构示意图;Fig. 7 is the structure schematic diagram of the pressing mechanism of the present invention;
图8是本发明的装夹机构结构示意图;8 is a schematic structural diagram of a clamping mechanism of the present invention;
图9是本发明的升降齿轮结构示意图;Fig. 9 is the structure schematic diagram of the lifting gear of the present invention;
图10是本发明的升降齿条结构示意图;Figure 10 is a schematic view of the structure of the lifting rack of the present invention;
图11是本发明的动力机构结构示意图;11 is a schematic structural diagram of a power mechanism of the present invention;
图12是本发明的传动机构Ⅰ结构示意图;12 is a schematic structural diagram of the transmission mechanism I of the present invention;
图13是本发明的传动机构Ⅱ结构示意图;13 is a schematic structural diagram of the transmission mechanism II of the present invention;
图14是本发明的冲压曲柄结构示意图;Figure 14 is a schematic diagram of the punching crank structure of the present invention;
图15是本发明的冲压模具结构示意图;Fig. 15 is the stamping die structure schematic diagram of the present invention;
图16是本发明的张紧机构结构示意图。FIG. 16 is a schematic structural diagram of the tensioning mechanism of the present invention.
图中:底架1;支撑支架2;底板2-1;支撑板Ⅰ2-2;竖直腰孔Ⅰ2-3;支撑板Ⅱ2-4;竖直腰孔Ⅱ2-5;转动支撑板2-6;冲压平台3;T形滑动槽Ⅰ3-1;压紧机构4;液压缸4-1;压紧板4-2;T形滑动槽Ⅱ4-3;滑动齿条4-4;张紧支撑板4-5;装夹机构5;装夹板5-1;装夹滑动柱5-2;T形块5-3;升降齿轮6;升降齿条7;T形滑动槽Ⅲ7-1;动力机构8;电机8-1;动力带轮8-2;传动机构Ⅰ9;传动轴Ⅰ9-1;锥形摩擦轮Ⅰ9-2;传动带轮Ⅰ9-3;传动机构Ⅱ10;传动轴Ⅱ10-1;连接键10-2;锥形摩擦轮Ⅱ10-3;滑动块10-4;传动带轮Ⅱ10-5;弹簧组件10-6;升降推动板10-7;冲压曲柄11;曲轴11-1;冲压带轮11-2;冲压连杆12;冲压模具13;张紧机构14;张紧支架14-1;张紧滑动柱14-2;张紧带轮14-3。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
具体实施方式一:Specific implementation one:
下面结合图1-16说明本实施方式,一种智能冲压装置,包括底架1、支撑支架2、冲压平台3、压紧机构4、装夹机构5、升降齿轮6、升降齿条7、动力机构8、传动机构Ⅰ9、传动机构Ⅱ10、冲压曲柄11、冲压连杆12、冲压模具13和张紧机构14,所述支撑支架2固定连接在底架1上,冲压平台3固定连接在支撑支架2上,压紧机构4固定连接在底架1上,装夹机构5设置有两个,两个装夹机构5的一端均滑动连接在冲压平台3上,两个装夹机构5的另一端均滑动连接在压紧机构4上,升降齿轮6转动连接在支撑支架2上,升降齿轮6的一侧和压紧机构4啮合传动,升降齿轮6的另一侧和升降齿条7啮合传动,升降齿条7滑动连接在支撑支架2上,动力机构8固定连接在底架1上,传动机构Ⅰ9和传动机构Ⅱ10均转动连接在支撑支架2上,传动机构Ⅰ9和传动机构Ⅱ10摩擦传动,传动机构Ⅰ9和动力机构8通过带传动连接,冲压曲柄11转动连接在支撑支架2上,传动机构Ⅱ10和冲压曲柄11通过带传动连接,冲压连杆12的一端铰接在冲压曲柄11上,冲压连杆12的另一端铰接在冲压模具13上,冲压模具13滑动连接在支撑支架2上,张紧机构14滑动连接在压紧机构4上,张紧机构14和压紧机构4之间设置有压缩弹簧Ⅱ,张紧机构14的下端和传动机构Ⅱ10和冲压曲柄11之间的传动带接触;可以通过压紧机构4同时带动两个装夹机构5对不同后厚度和长度的板材进行装夹,压紧机构4在带动两个装夹机构5进行运动对板材进行装夹的的同时调整传动机构Ⅰ9和传动机构Ⅱ10之间的传动比,使得传动机构Ⅱ10和传动机构Ⅰ之9间的传动比适应板材厚度的变化,板材较厚时装置产生的冲压力较大,保证冲压效果,板材较薄时装置产生的冲压力较小,保证冲压效率。The present embodiment will be described below with reference to FIGS. 1-16, an intelligent stamping device, including a
所述支撑支架2包括底板2-1、支撑板Ⅰ2-2、竖直腰孔Ⅰ2-3、支撑板Ⅱ2-4、竖直腰孔Ⅱ2-5和转动支撑板2-6,底板2-1固定连接在底架1上,底板2-1上端的一侧固定连接有两个支撑板Ⅰ2-2,两个支撑板Ⅰ2-2上均设置有竖直腰孔Ⅰ2-3,底板2-1上端的另一侧固定连接有两个支撑板Ⅱ2-4,两个支撑板Ⅱ2-4上均设置有竖直腰孔Ⅱ2-5,底板2-1上固定连接有两个转动支撑板2-6。The supporting
所述冲压平台3上设置有两个T形滑动槽Ⅰ3-1,冲压平台3固定连接在底板2-1上。The
所述压紧机构4包括液压缸4-1、压紧板4-2、T形滑动槽Ⅱ4-3、滑动齿条4-4和张紧支撑板4-5,液压缸4-1伸缩杆的上端固定连接有压紧板4-2,上设置有T形滑动槽Ⅱ4-3,压紧板4-2上固定连接有滑动齿条4-4,滑动齿条4-4上固定连接有张紧支撑板4-5,液压缸4-1固定连接在底架1上,液压缸4-1的伸缩杆穿过底板2-1;使用时将要冲压的板材放置在冲压平台3上,使得两个装夹板5-1分别位于板材的左右两侧,启动液压缸4-1,液压缸4-1的伸缩杆向下进行运动,液压缸4-1的伸缩杆带动压紧板4-2向下进行运动,压紧板4-2带动滑动齿条4-4向下进行运动,压紧板4-2带动两个装夹板5-1向下进行运动,两个装夹板5-1对不同厚度的板材进行装夹。The pressing mechanism 4 includes a hydraulic cylinder 4-1, a pressing plate 4-2, a T-shaped sliding groove II 4-3, a sliding rack 4-4, a tensioning support plate 4-5, a hydraulic cylinder 4-1 telescopic rod The upper end is fixedly connected with a pressing plate 4-2, which is provided with a T-shaped sliding groove II4-3, the pressing plate 4-2 is fixedly connected with a sliding rack 4-4, and the sliding rack 4-4 is fixedly connected with a The support plate 4-5 is tensioned, the hydraulic cylinder 4-1 is fixedly connected to the base frame 1, and the telescopic rod of the hydraulic cylinder 4-1 passes through the base plate 2-1; when in use, the sheet to be punched is placed on the punching platform 3, so that the The two clamping plates 5-1 are located on the left and right sides of the plate respectively, the hydraulic cylinder 4-1 is activated, the telescopic rod of the hydraulic cylinder 4-1 moves downward, and the telescopic rod of the hydraulic cylinder 4-1 drives the pressing plate 4-2 Move downward, the pressing plate 4-2 drives the sliding rack 4-4 to move downward, the pressing plate 4-2 drives the two clamping plates 5-1 to move downward, and the two clamping plates 5-1 pair Clamping plates of different thicknesses.
所述装夹机构5包括装夹板5-1、装夹滑动柱5-2和T形块5-3,装夹板5-1上滑动连接有两个装夹滑动柱5-2,两个装夹滑动柱5-2的下端均固定连接有T形块5-3,装夹机构5设置有两个,两个装夹板5-1均滑动连接在T形滑动槽Ⅱ4-3内,每个装夹机构5上设置的两个T形块5-3分别滑动连接在两个T形滑动槽Ⅰ3-1内。The
所述升降齿条7上设置有T形滑动槽Ⅲ7-1,升降齿轮6的两端分别转动连接在两个转动支撑板2-6上,升降齿轮6的一侧和滑动齿条4-4啮合传动,升降齿轮6的另一侧和升降齿条7啮合传动,升降齿条7滑动连接在底板2-1上;滑动齿条4-4向下进行滑动时,滑动齿条4-4带动升降齿轮6以自身轴线为中心进行转动,升降齿轮6带动升降齿条7向上进行滑动,升降齿条7带动升降推动板10-7向上进行滑动,升降推动板10-7带动锥形摩擦轮Ⅱ10-3向上进行滑动,弹簧组件10-6的一端顶在左侧的支撑板Ⅰ2-2上,弹簧组件10-6的另一端转动连接在锥形摩擦轮Ⅱ10-3上,锥形摩擦轮Ⅱ10-3的左侧直径大于右侧直径,锥形摩擦轮Ⅰ9-2的右侧直径大于左侧直径,升降推动板10-7的一端转动连接在锥形摩擦轮Ⅱ10-3上,锥形摩擦轮Ⅱ10-3向上滑动时在压缩弹簧Ⅰ的作用下,保证锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间可以进行摩擦传动,板材的厚度越来越厚时,两个装夹板5-1的水平高度越高,升降齿条7的水平高度越低,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间的传动比越大,传动轴Ⅱ10-1的转动速度越慢,传动轴Ⅱ10-1输出的扭矩越大,保证冲压效果,板材的厚度越来越薄时,两个装夹板5-1的水平高度越底,升降齿条7的水平高度越高,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间的传动比越小,传动轴Ⅱ10-1的转动速度越块,传动轴Ⅱ10-1输出的扭矩越小,保证冲压效率,可以适应板材厚度的变化。The
所述动力机构8包括电机8-1和动力带轮8-2,动力带轮8-2固定连接在电机8-1的输出轴上,电机8-1固定连接在底架1上;启动电机8-1,电机8-1的输出轴开始转动,电机8-1的输出轴带动动力带轮8-2以电机8-1输出轴的轴线为中心进行转动。The
所述传动机构Ⅰ9包括传动轴Ⅰ9-1、锥形摩擦轮Ⅰ9-2和传动带轮Ⅰ9-3,传动轴Ⅰ9-1上固定连接有锥形摩擦轮Ⅰ9-2,传动轴Ⅰ9-1的一端固定连接有传动带轮Ⅰ9-3,传动带轮Ⅰ9-3和动力带轮8-2通过带传动连接,传动轴Ⅰ9-1的两端分别转动连接在两个支撑板Ⅰ2-2上;The transmission mechanism I9 includes a transmission shaft I9-1, a conical friction wheel I9-2 and a transmission pulley I9-3, the transmission shaft I9-1 is fixedly connected with a conical friction wheel I9-2, and one end of the transmission shaft I9-1 is The drive pulley I9-3 is fixedly connected, the drive pulley I9-3 and the power pulley 8-2 are connected by belt drive, and the two ends of the drive shaft I9-1 are respectively connected to the two support plates I2-2 in rotation;
所述传动机构Ⅱ10包括传动轴Ⅱ10-1、连接键10-2、锥形摩擦轮Ⅱ10-3、滑动块10-4、传动带轮Ⅱ10-5、弹簧组件10-6和升降推动板10-7,传动轴Ⅱ10-1上固定连接有连接键10-2,连接键10-2上滑动连接有锥形摩擦轮Ⅱ10-3,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2摩擦传动,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2的锥度相同,传动轴Ⅱ10-1的两端均转动连接有滑动块10-4,两个滑动块10-4分别滑动连接在两个竖直腰孔Ⅰ2-3内,传动轴Ⅱ10-1的一端固定连接有传动带轮Ⅱ10-5,弹簧组件10-6上设置有压缩弹簧Ⅰ,弹簧组件10-6的一端顶在左侧的支撑板Ⅰ2-2上,弹簧组件10-6的另一端转动连接在锥形摩擦轮Ⅱ10-3上,锥形摩擦轮Ⅱ10-3的左侧直径大于右侧直径,锥形摩擦轮Ⅰ9-2的右侧直径大于左侧直径,升降推动板10-7的一端转动连接在锥形摩擦轮Ⅱ10-3上,升降推动板10-7的另一端滑动连接在T形滑动槽Ⅲ7-1内;动力带轮8-2带动传动带轮Ⅰ9-3以传动轴Ⅰ9-1的轴线为中心进行转动,传动带轮Ⅰ9-3带动传动轴Ⅰ9-1以传动轴Ⅰ9-1的轴线为中心进行转动,传动轴Ⅰ9-1带动锥形摩擦轮Ⅰ9-2以传动轴Ⅰ9-1的轴线为中心进行转动,锥形摩擦轮Ⅰ9-2带动锥形摩擦轮Ⅱ10-3以传动轴Ⅱ10-1的轴线为中心进行转动,锥形摩擦轮Ⅱ10-3通过连接键10-2带动传动轴Ⅱ10-1以传动轴Ⅱ10-1的轴线为中心进行转动,传动轴Ⅱ10-1带动传动带轮Ⅱ10-5以传动轴Ⅱ10-1的轴线为中心进行转动。The transmission mechanism II10 includes a transmission shaft II10-1, a connecting key 10-2, a conical friction wheel II10-3, a sliding block 10-4, a transmission pulley II10-5, a spring assembly 10-6 and a lifting push plate 10-7 , the transmission shaft II10-1 is fixedly connected with a connecting key 10-2, and the connecting key 10-2 is slidably connected with a conical friction wheel II10-3, a conical friction wheel II10-3 and a conical friction wheel I9-2 friction transmission , the taper of the conical friction wheel II10-3 and the conical friction wheel I9-2 are the same, the two ends of the transmission shaft II10-1 are rotatably connected with sliding blocks 10-4, and the two sliding blocks 10-4 are slidably connected to the two In the vertical waist holes I2-3, one end of the transmission shaft II10-1 is fixedly connected with the transmission pulley II10-5, the spring assembly 10-6 is provided with a compression spring I, and one end of the spring assembly 10-6 is against the left side. On the support plate I2-2, the other end of the spring assembly 10-6 is rotatably connected to the conical friction wheel II10-3. The diameter of the left side of the conical friction wheel II10-3 is larger than the diameter of the right side, and the diameter of the conical friction wheel I9-2 The diameter of the right side is larger than the diameter of the left side, one end of the lifting and pushing plate 10-7 is rotatably connected to the conical friction wheel II 10-3, and the other end of the lifting and pushing plate 10-7 is slidably connected in the T-shaped sliding groove III7-1; The power pulley 8-2 drives the drive pulley I9-3 to rotate around the axis of the drive shaft I9-1, and the drive pulley I9-3 drives the drive shaft I9-1 to rotate around the axis of the drive shaft I9-1. The shaft I9-1 drives the conical friction wheel I9-2 to rotate around the axis of the transmission shaft I9-1, and the conical friction wheel I9-2 drives the conical friction wheel II10-3 to take the axis of the transmission shaft II10-1 as the center To rotate, the conical friction wheel II10-3 drives the transmission shaft II10-1 to rotate around the axis of the transmission shaft II10-1 through the connecting key 10-2, and the transmission shaft II10-1 drives the transmission pulley II10-5 to the transmission shaft II10. Rotate around the axis of -1.
具体实施方式二:Specific implementation two:
下面结合图1-16说明本实施方式,本实施方式对实施方式一作进一步说明,所述冲压曲柄11包括曲轴11-1和冲压带轮11-2,曲轴11-1的两端分别转动连接在两个支撑板Ⅱ2-4上,曲轴11-1上固定连接有冲压带轮11-2,冲压带轮11-2和传动带轮Ⅱ10-5通过带传动连接,冲压连杆12的一端铰接在曲轴11-1中的偏心位置,冲压连杆12的另一端铰接在冲压模具13上,冲压模具13位于冲压平台3的上侧,冲压模具13的两端分别滑动连接在两个竖直腰孔Ⅱ2-5内;传动带轮Ⅱ10-5带动冲压带轮11-2以自身轴线为中心进行转动,冲压带轮11-2带动曲轴11-1以自身轴线为中心进行转动,曲轴11-1带动冲压连杆12的一端进行运动,冲压连杆12的另一端推动冲压模具13进行上下往复运动对板材进行冲压。The present embodiment will be described below with reference to FIGS. 1-16. The present embodiment will further describe the first embodiment. The stamping
具体实施方式三:Specific implementation three:
下面结合图1-16说明本实施方式,本实施方式对实施方式二作进一步说明,所述张紧机构14包括张紧支架14-1、张紧滑动柱14-2和张紧带轮14-3,张紧支架14-1上固定连接有张紧滑动柱14-2,张紧滑动柱14-2滑动连接在张紧支撑板4-5上,张紧滑动柱14-2上套装有压缩弹簧Ⅱ,压缩弹簧Ⅱ位于张紧支架14-1和张紧支撑板4-5之间,张紧支架14-1的下端转动连接有张紧带轮14-3,张紧带轮14-3的下端和冲压带轮11-2和传动带轮Ⅱ10-5之间的传动带接触;在传动机构Ⅰ9和传动机构Ⅱ10之间的传动比发生变化时,传动机构Ⅰ9和传动机构Ⅱ10之间的相对距离也发生变化,传动机构Ⅱ10和冲压曲柄11之间的相对距离也发生变化,板材越厚时传动机构Ⅱ10和冲压曲柄11之间的相对距离越远,张紧带轮14-3则在张紧支撑板4-5的带动下向上进行运动,使得冲压带轮11-2和传动带轮Ⅱ10-5的传动带可以进行传动,并在压缩弹簧Ⅱ的作用力下,由于冲压产生的力较大,张紧支撑板4-5带动张紧带轮14-3的进一步运动可以进一步保证传动机构Ⅱ10和冲压曲柄11之间的传动,使得张紧带轮14-3对传动机构Ⅱ10和冲压曲柄11之间传动的张紧也可以适用于板材厚度的变化。The present embodiment will be described below with reference to FIGS. 1-16 , and the present embodiment will further describe the second embodiment. The
本发明的一种智能冲压装置,其工作原理为:A kind of intelligent stamping device of the present invention, its working principle is:
使用时将要冲压的板材放置在冲压平台3上,使得两个装夹板5-1分别位于板材的左右两侧,启动液压缸4-1,液压缸4-1的伸缩杆向下进行运动,液压缸4-1的伸缩杆带动压紧板4-2向下进行运动,压紧板4-2带动滑动齿条4-4向下进行运动,压紧板4-2带动两个装夹板5-1向下进行运动,两个装夹板5-1对不同厚度的板材进行装夹;滑动齿条4-4向下进行滑动时,滑动齿条4-4带动升降齿轮6以自身轴线为中心进行转动,升降齿轮6带动升降齿条7向上进行滑动,升降齿条7带动升降推动板10-7向上进行滑动,升降推动板10-7带动锥形摩擦轮Ⅱ10-3向上进行滑动,弹簧组件10-6的一端顶在左侧的支撑板Ⅰ2-2上,弹簧组件10-6的另一端转动连接在锥形摩擦轮Ⅱ10-3上,锥形摩擦轮Ⅱ10-3的左侧直径大于右侧直径,锥形摩擦轮Ⅰ9-2的右侧直径大于左侧直径,升降推动板10-7的一端转动连接在锥形摩擦轮Ⅱ10-3上,锥形摩擦轮Ⅱ10-3向上滑动时在压缩弹簧Ⅰ的作用下,保证锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间可以进行摩擦传动,板材的厚度越来越厚时,两个装夹板5-1的水平高度越高,升降齿条7的水平高度越低,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间的传动比越大,传动轴Ⅱ10-1的转动速度越慢,传动轴Ⅱ10-1输出的扭矩越大,可以适应板材厚度的变化;板材的厚度越来越薄时,两个装夹板5-1的水平高度越底,升降齿条7的水平高度越高,锥形摩擦轮Ⅱ10-3和锥形摩擦轮Ⅰ9-2之间的传动比越小,传动轴Ⅱ10-1的转动速度越块,传动轴Ⅱ10-1输出的扭矩越小,保证冲压效率,可以适应板材厚度的变化;启动电机8-1,电机8-1的输出轴开始转动,电机8-1的输出轴带动动力带轮8-2以电机8-1输出轴的轴线为中心进行转动;动力带轮8-2带动传动带轮Ⅰ9-3以传动轴Ⅰ9-1的轴线为中心进行转动,传动带轮Ⅰ9-3带动传动轴Ⅰ9-1以传动轴Ⅰ9-1的轴线为中心进行转动,传动轴Ⅰ9-1带动锥形摩擦轮Ⅰ9-2以传动轴Ⅰ9-1的轴线为中心进行转动,锥形摩擦轮Ⅰ9-2带动锥形摩擦轮Ⅱ10-3以传动轴Ⅱ10-1的轴线为中心进行转动,锥形摩擦轮Ⅱ10-3通过连接键10-2带动传动轴Ⅱ10-1以传动轴Ⅱ10-1的轴线为中心进行转动,传动轴Ⅱ10-1带动传动带轮Ⅱ10-5以传动轴Ⅱ10-1的轴线为中心进行转动;传动带轮Ⅱ10-5带动冲压带轮11-2以自身轴线为中心进行转动,冲压带轮11-2带动曲轴11-1以自身轴线为中心进行转动,曲轴11-1带动冲压连杆12的一端进行运动,冲压连杆12的另一端推动冲压模具13进行上下往复运动对板材进行冲压;在传动机构Ⅰ9和传动机构Ⅱ10之间的传动比发生变化时,传动机构Ⅰ9和传动机构Ⅱ10之间的相对距离也发生变化,传动机构Ⅱ10和冲压曲柄11之间的相对距离也发生变化,板材越厚时传动机构Ⅱ10和冲压曲柄11之间的相对距离越远,张紧带轮14-3则在张紧支撑板4-5的带动下向上进行运动,使得冲压带轮11-2和传动带轮Ⅱ10-5的传动带可以进行传动,并在压缩弹簧Ⅱ的作用力下,由于冲压产生的力较大,张紧支撑板4-5带动张紧带轮14-3的进一步运动可以进一步保证传动机构Ⅱ10和冲压曲柄11之间的传动,使得张紧带轮14-3对传动机构Ⅱ10和冲压曲柄11之间传动的张紧也可以适用于板材厚度的变化。When in use, place the plate to be punched on the
当然,上述说明并非对本发明的限制,本发明也不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也属于本发明的保护范围。Of course, the above description does not limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essential scope of the present invention also belong to the present invention. protected range.
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