Composite material energy-saving door and window section bar
Technical Field
The invention relates to the technical field of building doors and windows, in particular to a composite material energy-saving door and window section.
Background
With the gradual improvement of the environmental protection requirement and the energy saving level in China, the passive house technology is widely popularized and applied, the doors and windows of the passive house are required to have lower heat transfer coefficient and higher sealing performance, and the heat transfer coefficient of the windows is less than or equal to 1.0W/m2·K。
The existing building doors and windows in China are roughly divided into three types: the bridge-cut-off aluminum alloy doors and windows, PVC doors and windows and steel (wood) doors and windows, but the existing three types of doors and windows can not be widely applied to passive houses, and the three defects are as follows: firstly, the existing three types of doors and windows can not meet the condition that the heat transfer coefficient is less than or equal to 1.0W/m2K requirement; and secondly, the profile of the bridge-cut-off aluminum alloy door and window and the PVC door and window is an integral closed profile, so that the production cost is high, the cavity of the profile is not easy to be filled with heat insulation materials and fireproof materials, and the production and the spraying can not be distinguished according to different use environments and characteristics of the indoor surface and the outdoor surface of the profile.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a composite material energy-saving door and window section which has lower heat transfer coefficient and higher sealing property, can be filled with various fireproof and heat-insulating materials, has various functions of fire prevention, fire resistance, heat insulation and energy conservation, is processed and assembled by a single piece, has a simple section manufacturing process, is convenient and quick to fill and assemble, is low in production cost, and is beneficial to energy conservation and environmental protection.
The technical scheme adopted by the invention is as follows: an energy-saving door and window section bar made of composite materials comprises an inner frame section bar 1 which is made of composite materials composed of nonmetal fiber reinforced resin bases through an extrusion forming process, a reinforced heat insulation baffle 2 and an outer decoration section bar 3 which is made of materials meeting the requirements of use working conditions, wherein the cross section of the inner frame section bar 1 is in an H shape, two sides of the inner frame section bar are provided with opening cavities 11, two ends of two side vertical plates are provided with outer installation embedded grooves 12 and inner installation embedded grooves 13, the outer side surfaces of the two side vertical plates are provided with T-shaped fixture blocks 14, a middle installation notch 15 is formed between the T-shaped fixture blocks 14, the reinforced heat insulation baffle 2 is in a cuboid plate shape and is arranged at the opening of the opening cavity 11, two side edges of the reinforced heat insulation baffle are embedded in the inner installation embedded grooves 13, the inner side surface of the outer decoration section bar 3 is provided with installation embedded hooks 31, the side edges of the outer decoration section bar 3 are inwards, the mounting embedded hook 31 is embedded in the outer mounting embedded groove 12, an edge mounting notch 33 is formed between the T-shaped fixture block 14 and the short bent edge 32, and a polyurethane foaming material or a fireproof filling material is filled in the open cavity 11;
the manufacturing process of filling the polyurethane foaming material in the open cavity 11 comprises the following steps: firstly, respectively and independently manufacturing and molding an inner frame profile 1, a reinforcing heat insulation baffle 2 and an outer decoration profile 3, then extruding and filling a pasty polyurethane foaming material into an opening cavity 11, meanwhile embedding the reinforcing heat insulation baffle 2 into the opening of the opening cavity 11, embedding two side edges of the reinforcing heat insulation baffle in an inner installation embedded groove 13, horizontally standing for 1-3 hours, foaming and drying the polyurethane foaming material, bonding and curing the inner frame profile 1, the reinforcing heat insulation baffle 2 and the polyurethane foaming material together, finally embedding the outer decoration profile 3 into two sides of the inner frame profile 1, embedding an installation embedded hook 31 in an outer installation embedded groove 12, and tightly matching and connecting the installation embedded hook 31 with the outer installation embedded groove 12 through extrusion and bonding;
the manufacturing process for filling the fireproof filling material in the open cavity 11 comprises the following steps: firstly, the inner frame profile 1, the reinforced heat insulation baffle 2, the outer decoration profile 3 and the fireproof filling material are manufactured and formed separately, the formed fireproof filling material is inserted and filled in the open cavity 11, then fireproof glue is uniformly coated in the inner installation embedded groove 13 and on the side edge of the reinforced heat insulation baffle 2, the reinforced heat insulation baffle 2 is embedded at the opening of the open cavity 11, two side edges of the reinforced heat insulation baffle are embedded in the inner installation embedded groove 13, the inner frame profile 1 and the reinforced heat insulation baffle 2 are horizontally and statically placed for 1-3 hours, the inner frame profile 1 and the reinforced heat insulation baffle 2 are connected and cured together through the fireproof glue, finally, the outer decoration profile 3 is embedded at two sides of the inner frame profile 1, the installation embedded hook 31 is embedded in the outer installation embedded groove 12, and the installation embedded hook 31 is connected with the outer installation embedded groove 12 in a tight fit mode.
The inner frame section bar 1 and the reinforced heat insulation baffle 2 are integral components of glass fiber reinforced polyurethane composite materials formed by one-time extrusion forming.
The material of the outer decorative section bar 3 made of the material meeting the use working condition requirements is one of steel, metal alloy and plastic.
Compared with the prior art, the invention has the following beneficial effects: the door and window profile has the advantages of lower heat transfer coefficient and higher sealing performance, various fireproof and heat-insulating materials can be filled in the door and window profile, so that the door and window profile has various functions of fire prevention, fire resistance, heat insulation and energy conservation, multiple pieces are processed and assembled by a single piece, the profile manufacturing process is simple, the filling and assembling operation is convenient and fast, the production cost is low, and the energy-saving and environment-friendly effects are facilitated.
Drawings
FIG. 1 is a schematic cross-sectional view of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.
As shown in figure 1, the composite material energy-saving door and window section comprises an integral component inner frame section 1 formed by extrusion molding of a glass fiber reinforced polyurethane composite material at one time, a reinforced heat insulation baffle 2 and an outer decorative section 3 made of an aluminum alloy material, wherein the cross section of the inner frame section 1 is in an H shape, two sides of the inner frame section are provided with an opening cavity 11, two ends of two side vertical plates are provided with an outer mounting embedded groove 12 and an inner mounting embedded groove 13, the outer side surfaces of the two side vertical plates are provided with T-shaped clamping blocks 14, a middle mounting notch 15 is formed between the T-shaped clamping blocks 14, the reinforced heat insulation baffle 2 is in a cuboid plate shape, the reinforced heat insulation baffle 2 is arranged at the opening of the opening cavity 11, two side edges of the reinforced heat insulation baffle are embedded in the inner mounting embedded groove 13, the inner side surface of the outer decorative section 3 is provided with a mounting embedded hook 31, the side edge of the outer decorative section 3 is inwards provided with, the mounting embedded hook 31 is embedded in the outer mounting embedded groove 12, an edge mounting notch 33 is formed between the T-shaped fixture block 14 and the short bent edge 32, and a polyurethane foaming material or a fireproof filling material is filled in the open cavity 11;
the manufacturing process of filling the polyurethane foaming material in the open cavity 11 comprises the following steps: firstly, respectively and independently manufacturing and forming an inner frame profile 1, a reinforcing heat insulation baffle 2 and an outer decoration profile 3, then extruding and filling pasty polyurethane foaming materials into an opening cavity 11, meanwhile embedding the reinforcing heat insulation baffle 2 into the opening of the opening cavity 11, embedding two side edges of the reinforcing heat insulation baffle 2 into an inner installation embedded groove 13, horizontally standing for 2 hours, foaming and drying the polyurethane foaming materials, bonding and curing the inner frame profile 1, the reinforcing heat insulation baffle 2 and the polyurethane foaming materials, finally embedding the outer decoration profile 3 into two sides of the inner frame profile 1, embedding an installation embedded hook 31 into an outer installation embedded groove 12, and tightly matching and connecting the installation embedded hook 31 with the outer installation embedded groove 12 through extrusion and bonding;
the manufacturing process for filling the fireproof filling material in the open cavity 11 comprises the following steps: firstly, the inner frame profile 1, the reinforced heat insulation baffle 2, the outer decoration profile 3 and the fireproof filling material are manufactured and formed separately, then the formed fireproof filling material is inserted and filled in the open cavity 11, then fireproof glue is evenly coated in the inner installation embedded groove 13 and on the side edge of the reinforced heat insulation baffle 2, meanwhile, the reinforced heat insulation baffle 2 is embedded at the opening of the open cavity 11, two side edges of the reinforced heat insulation baffle are embedded in the inner installation embedded groove 13, the inner frame profile 1 and the reinforced heat insulation baffle 2 are horizontally and statically placed for 2 hours, the inner frame profile 1 and the reinforced heat insulation baffle 2 are connected and solidified together through the fireproof glue, finally, the outer decoration profile 3 is embedded at two sides of the inner frame profile 1, the installation embedded hooks 31 are embedded in the outer installation embedded groove 12, and the installation embedded hooks 31 are connected with the outer installation embedded groove 12 in a.
A-grade fireproof filling materials are filled in the two open cavities 11, and the door and window profile is a fireproof window profile; one open cavity 11 is filled with A-grade fireproof filling material, the other open cavity 11 is filled with B-grade fireproof filling material, and the door and window profile is a fireproof window profile; polyurethane foaming materials are filled in the two open cavities 11, and the door and window section bar is a heat-insulating energy-saving window section bar.
The inner frame profile 1 and the reinforced heat insulation baffle 2 in the door and window profile are integral components which are formed by one-time extrusion molding of glass fiber reinforced polyurethane composite materials through an extrusion molding process, and the composite materials have low heat transfer coefficient and high mechanical strength; the cross section of the inner frame section bar 1 is in an H shape, and the two sides of the cross section bar are provided with open cavities 11, so that the polyurethane foaming material and the fireproof filling material can be conveniently filled in the open cavities, and the difficulty of a processing and filling process is reduced; the reinforced heat insulation baffle 2 is arranged at the opening of the opening cavity 11, and two side edges of the reinforced heat insulation baffle are embedded in the inner installation embedding groove 13, so that the mechanical structure strength is improved, one more heat insulation plate is added, and the heat transfer coefficient is favorably reduced; the outer decorative section bars 3 are arranged on two sides of the inner frame section bar 1, one outer decorative section bar 3 is the indoor surface of the door and window section bar, the other outer decorative section bar 3 is the outdoor surface of the door and window section bar, and the two outer decorative section bars 3 can be conveniently distinguished, produced and sprayed, so that the production cost is reduced.
Without being limited thereto, any changes or substitutions that are not thought of through the inventive work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.