CN110091580A - A kind of imitative wax printing flower method and system reducing print paste usage amount - Google Patents
A kind of imitative wax printing flower method and system reducing print paste usage amount Download PDFInfo
- Publication number
- CN110091580A CN110091580A CN201910395458.4A CN201910395458A CN110091580A CN 110091580 A CN110091580 A CN 110091580A CN 201910395458 A CN201910395458 A CN 201910395458A CN 110091580 A CN110091580 A CN 110091580A
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- Prior art keywords
- print paste
- usage amount
- cloth cover
- wax printing
- fabric
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
Abstract
The invention discloses a kind of imitative wax printing flower method and system for reducing print paste usage amount, wherein method makes fabric enter flower-shaped state to be printed the following steps are included: progress stamp pre-treatment；It calculates theoretical grout consumption and modulates print paste；Stamp job parameter is adjusted, reactive dye are carried out to fabric and imitate wax printing flower, before cloth cover enters drying chamber, uniformly sprays water to cloth cover, is dried into drying chamber；It evaporates；Final finishing.According to infiltration and principle the effects of cloth cover slurry migration, printed fabric reverse side humidity is increased by uniform moisturizing to printed fabric before entering drying chamber, improves the osmotic effect of reverse side cloth cover slurry, under conditions of reaching the low hyposmosis to slurry, front and back sides cloth cover printing quality is consistent.The amount of slurry being sticked on conduction band is reduced, mill base content in sewage is reduced, printing with reactive dye cost can reduce Colority of Sewage Water while decline, mitigate processing difficulty.
Description
Technical field
The present invention relates to printing technology field more particularly to it is a kind of reduce print paste usage amount imitative wax printing method and
System.
Background technique
Imitative wax printing flower is to obtain wax printing style on the fabric using direct printing mode, process do not include print wax,
Contaminate it is indigo, move back wax and track the complicated procedures of forming in the very cured stamp such as chromatography.Imitative wax printing flower can copy indigo background color with reactive dye,
It replaces getting rid of wax and wax line dyeing process with wax line halftone.
When carrying out imitative cerecloth stamp using direct printing technique, fabric often selects pure cotton fabric.Firstly the need of by alkaline agent, dye
Material, former paste and other additives etc. are added in slurry together is made print paste, then passes through circular screen printer for print paste
It is printed on and forms certain decorative pattern on fabric, so that reactive dye is reacted with cotton fiber through decatize after stamp, then use
The method of washing washes off the dyestuff of non-fixation and former paste etc..
In the prior art, to reach PRINTED FABRIC front and back sides flower pattern color close to consistent visual effect, it is desirable that cloth cover
Permeability is good.Therefore, imitating wax printing with reactive dye, cloth cover thoroughly protect by slurry amount when needing to control the viscosity and printing of print paste
Demonstrate,prove the osmotic effect of cloth cover.Specifically, the range of viscosities of print paste generally require control within 1500mpas, and bar magnet or
Scraper pressure needs to be greater than 8 kilograms.It is sticked on conduction band, causes with cloth cover to make a big chunk slurry be directed through stamp net
Slurry waste and dye-works's water pollution problems.If the viscosity or printing press of print paste print paste are improved, although reducing
It is sticked to conduction band starching doses, but will lead to printing quality decline.Print paste directly enters sewer with production waste, is
The main reason for causing Colority of Sewage Water high.It is collected by Primary Stage Data, commonly in imitative wax printing flower process, coverage rate is greater than 100%
10 chromatography flower pattern, slurry viscosity is averaged 1500mpas, in the case where stamp speed 25m/min, wastes slurry per hour and reaches
12000 liters.The slurry of waste must cause serious cost to waste by using after changing slurry.
Summary of the invention
The present invention provides a kind of imitative wax printing flower method and devices for reducing print paste usage amount, to solve slurry waste
With dye-works's water pollution problems.
In a first aspect, a kind of imitative wax printing method for reducing print paste usage amount provided by the invention, including following step
It is rapid:
Step S100: carrying out stamp pre-treatment, and fabric is made to enter flower-shaped state to be printed.
Step S200: it calculates theoretical grout consumption and modulates print paste.
Step S300: adjustment stamp job parameter carries out reactive dye to fabric and imitates wax printing flower, enters drying chamber in cloth cover
Before, it uniformly sprays water to cloth cover, is dried into drying chamber.
Step S400: it evaporates.
Step S500: final finishing.
Optionally, in step S300, the viscosity of print paste is 1500-1800mpas, and stamp speed is 25-30m/min,
Printing press is 6-7kg, and atomizer is 50-70cm at a distance from cloth cover, and the air pressure of atomizer is set as 0.2-0.3kg.
Optionally, in step S200, theoretical grout consumption is calculated according to fabric breadth, production quantity and flower pattern coverage rate, it is public
Formula is as follows: hundred meters of grout consumption (kg)=fabric breadth (m) * production quantity (m) * coverage rate (%) * empirical coefficient a/1000.
Optionally, step S100 is the following steps are included: turning over seam, singing, desizing, mercerising, clot.
Optionally, step S500 is the following steps are included: washing and tentering.
Second aspect, the imitative wax printing system provided by the invention for reducing print paste usage amount, for above-mentioned reduction print
The imitative wax printing method that pattern starches usage amount uses, including sequentially connected entering arrangment, printing device, water injector, drying chamber
And plaiting apparatus, in which: water injector is set between printing device and drying chamber, and is located at below cloth cover；Water injector includes
Atomizer, water supplying pipe, gas supply supervisor and gas manifold, gas supply supervisor are connected with gas manifold；The mixing chamber of atomizer
Air inlet connection gas manifold gas outlet, air pressure regulator is provided on gas manifold, water inlet is connected to going out for water supplying pipe
The mouth of a river, supplies the air inlet connection air pump of supervisor, and the water inlet of water supplying pipe is connected to tap.
Optionally, several gas manifolds are axial perpendicular to gas supply supervisor, and are evenly distributed on the side wall of gas supply supervisor.
Optionally, water injector further includes pedestal, hydraulic cylinder and bracket, and the quantity of pedestal, hydraulic cylinder and bracket is two
It is a, in which: pedestal, the top connecting bracket of the piston rod of hydraulic cylinder is bolted in the cylinder bottom of hydraulic cylinder；Gas supply supervisor's
Both ends are separately connected two brackets by pin shaft.
Optionally, the direction of atomizer is perpendicular to cloth cover.
Optionally, atomizer is Fan-shaped Spray Atomizer.
The invention has the following advantages:
The imitative wax printing method provided by the invention for reducing print paste usage amount, according to infiltration and cloth cover slurry migration etc.
Action principle increases printed fabric reverse side humidity by uniform moisturizing to printed fabric before entering drying chamber, improves reverse side cloth cover
The osmotic effect of slurry, under conditions of reaching the low hyposmosis to slurry, front and back sides cloth cover printing quality is consistent.Reduction is sticked to conduction band
On amount of slurry, reduce mill base content in sewage, printing with reactive dye cost can reduce Colority of Sewage Water while decline, at mitigation
Manage difficulty.
The imitative wax printing system provided by the invention for reducing print paste usage amount is located at printing device below cloth cover
Water injector is set between drying chamber, atomizing spray is carried out to printed fabric, increases printed fabric reverse side humidity, improves reverse side cloth
The osmotic effect of starch adhesive material, under conditions of reaching the low hyposmosis to slurry, the consistent effect of front and back sides cloth cover printing quality.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
In order to illustrate more clearly of technical solution of the present invention, letter will be made to attached drawing needed in the embodiment below
Singly introduce, it should be apparent that, for those of ordinary skills, without any creative labor,
It is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of flow diagram of imitative wax printing method for reducing print paste usage amount provided by the invention；
Fig. 2 is the working state figure of water injector provided by the invention；
Fig. 3 is cloth cover slurry in the migration procedure chart outside plus under water function；
Fig. 4 is a kind of structural schematic diagram of imitative wax printing system for reducing print paste usage amount provided by the invention；
Fig. 5 is the front view of water injector provided by the invention；
Fig. 6 is the top view of water injector provided by the invention；
Fig. 7 is the structural schematic diagram of commercially available atomizer.
Each label respectively indicates in Fig. 4-Fig. 7:
1- entering arrangment, 2- printing device, 3- water injector, 4- drying chamber, 5- plaiting apparatus, 31- atomizer, 32- are supplied
Water pipe, 33- gas supply supervisor, 34- gas manifold, 35- air pressure regulator, 36- pedestal, 37- hydraulic cylinder, 38- bracket, 39- piston
Bar, 311- guard ring, 312- cap, 313- liquid cap, the first gasket of 314-, 315- mixing chamber, the second gasket of 316-, 317-
Hold-doun nut.
Specific embodiment
The present invention provides a kind of imitative wax printing flower method and devices for reducing print paste usage amount, to solve slurry waste
With dye-works's water pollution problems.Following will be combined with the drawings in the embodiments of the present invention, technical solution in the embodiment of the present invention into
Row clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
Every other embodiment, shall fall within the protection scope of the present invention.
Embodiment 1
The present embodiment 1 provide it is a kind of reduce print paste usage amount imitative wax printing method, as shown in Figure 1, include with
Lower step.
Step S100: carrying out stamp pre-treatment, and fabric is made to enter flower-shaped state to be printed.Specifically, pre-treatment preferably includes: will
Fabric successively carries out turning over seam, singe, desizing, mercerising, clot.Initial fabric is fabric commonly used in the art, turns over seam, burns
Hair, desizing, mercerising, clot are technological means well known to those skilled in the art, and the present invention is not particularly limited it, herein
No longer it is specifically described.
Step S200: it calculates theoretical grout consumption and modulates print paste.Room is sized mixing before stamp can be according to need to produce flower pattern
Quantity, chromatography, coverage rate etc. carry out the modulation of print paste and prepare.According to previous experiments data and process experiences, to existing
Hundred meters of print paste configuration quantity, viscosity, printing technology parameters are adjusted, and the use of subsequent water injector is cooperated to lead to reduce
Band slurry penetration amount, to reduce the usage amount of print paste.Specifically, fixed print paste viscosity, may be selected viscosity 1500-
1800mpas calculates theoretical grout consumption according to fabric breadth, production quantity and flower pattern coverage rate, and formula is as follows:
Hundred meters of grout consumption (kg)=fabric breadth (m) * production quantity (m) * coverage rate (%) * empirical coefficient a/1000.
Since the usage amount of print paste is except related with fabric breadth, production quantity and flower pattern coverage rate, with print paste
Viscosity, the material of fabric, the thickness of fabric or even stamp speed etc. it is closely related.The material of the viscosity of print paste, fabric
Matter, the thickness of fabric, stamp speed etc. mainly influence empirical coefficient a.For the empirical coefficient a of certain a kind of product, need through
Repetition test is crossed, the printing quality of finally obtained imitative wax printed fabric is evaluated and tested repeatedly, then carries out respective feedback and determines.
It is illustrated so that 13000 meter of 7 chromatography pure cotton imitates wax printing with reactive dye as an example.It is calculated according to above-mentioned calculation formula
To needing to modulate, slurry quantity is as follows.
The quantity of the modulation print paste of table 1
Step S300: adjustment stamp job parameter carries out reactive dye to fabric and imitates wax printing flower, enters drying chamber in cloth cover
Before, it uniformly sprays water to cloth cover, is dried into drying chamber.The viscosity of conventional print paste is improved to 1500-1800mpas, stamp speed
For 25-30m/min, printing press is 6kg (conventional is 8kg), and atomizer is 50-70cm, atomizer at a distance from cloth cover
Air pressure be set as 0.2-0.3kg.Specifically, the working condition of water injector is as shown in Figure 2.
As shown in figure 3, being cloth cover slurry in the migration procedure chart outside plus under water function.The present invention is mainly ingenious to print
Lace slurry is not dried fabric progress reverse side and is squirted, and the ingenious migration using water in cloth cover acts on, and then to print paste and print
The adjustment of flower process parameter bring series, final result are the usage amount for reducing slurry.
Step S400: it evaporates.Specifically, during evaporating, the print paste water suction extruding of web surface, dyestuff are imprinted on
It is dissolving and is being permeated to the fibrous inside of fabric, diffusion, combination in ranges of pattern where print paste, so that dyestuff be anchored at
On fabric, the imitative wax printed fabric for being printed with the decalcomania is obtained.In the present invention, the temperature evaporated is preferably 103 DEG C,
Time is preferably 8min, and pressure is preferably 0.2MPa.
Step S500: final finishing, including washing and tentering.Wherein, washing and tentering are that those skilled in the art are known
Technological means, the present invention is not particularly limited it, is no longer specifically described herein.
The imitative wax printing method provided by the invention for reducing print paste usage amount, according to infiltration and cloth cover slurry migration etc.
Action principle increases printed fabric reverse side humidity by uniform moisturizing to printed fabric before entering drying chamber, improves reverse side cloth cover
The osmotic effect of slurry, under conditions of reaching the low hyposmosis to slurry, front and back sides cloth cover printing quality is consistent.Improve print paste
Viscosity, reduce being directed through stamp net and cloth cover is sticked to amount of slurry on conduction band, reduce mill base content in sewage, reactive dye
Stamp cost can reduce Colority of Sewage Water while decline, mitigate processing difficulty.
Embodiment 2
For the method that embodiment 1 provides, the present embodiment 2 provides a kind of imitative wax printing flower for reducing print paste usage amount
System, as shown in figs. 4-7.The system includes sequentially connected entering arrangment 1, printing device 2, water injector 3, drying chamber 4 and falls
Cloth apparatus 5, water injector 3 are set between printing device 2 and drying chamber 4, and are located at below cloth cover.Water injector 3 includes atomization
Nozzle 31, water supplying pipe 32, gas supply supervisor 33 and gas manifold 34, gas supply supervisor 33 are connected with gas manifold 34.Several gas supply
Branch pipe 34 is axial perpendicular to gas supply supervisor 33, and is evenly distributed on the side wall of gas supply supervisor 33.To improve the water spray to cloth cover
Effect, the direction of atomizer 31 is perpendicular to cloth cover.
The air inlet of the mixing chamber of atomizer 31 is connected to the gas outlet of gas manifold 34, is provided with gas on gas manifold 34
Regulating valve 35 is pressed, water inlet is connected to the water outlet of water supplying pipe 32, and the air inlet of gas supply supervisor 33 is connected to air pump (not shown), supplies
The water inlet of water pipe 32 is connected to tap (not shown).Specifically, common commercially available twin fluid atomization spray can be selected in atomizer 31
Mouth, as shown in fig. 7, guard ring 311, cap 312, liquid cap 313, the first sealing ring 314, mixing chamber 315, the second sealing ring
316, successively sequential connection nut cap 312 is according to the optional round nut cap of spray shapes or fan-shaped nut cap for hold-doun nut 317, preferably
Ground selects fan-shaped nut cap.If the atomizer of round nut cap is selected to need using 9 the cloth cover of fabric breadth 1.2m
It is a, but if selecting the atomizer of fan-shaped nut cap, can reduce usage quantity, about 4-5 can reach with it is above-mentioned
The identical effect of round nut cap.
It needs to turn atomizer down that is, when improving stamp speed for convenience of the distance for adjusting atomizer 31 and cloth cover
31 and the spacing of cloth cover then need to tune up the spacing of atomizer 31 and cloth cover when reducing stamp speed.Water injector 3 is also
Including pedestal 36, hydraulic cylinder 37 and bracket 38, the quantity of pedestal 36, hydraulic cylinder 37 and bracket 38 is two, in which: hydraulic cylinder
Pedestal 36, the top connecting bracket 38 of the piston rod 39 of hydraulic cylinder 37 is bolted in 37 cylinder bottom.The two of gas supply supervisor 33
End is separately connected two brackets 38 by pin shaft.According to specific product requirement, settable multiple groups gas supply supervisor 33, correspondingly,
Multiple groups atomizer 31, water supplying pipe 32 and gas manifold 34 are set.It can reach not using the atomizer of fan-shaped nut cap
Pipe is to improve the area to cloth cover atomizing spray that laterally or on longitudinal direction can guarantee that the overlay area of atomizing spray is wide enough
And efficiency, especially to some special flower pattern, when needing stamp speed very fast, water injector 3 still ensures that water spray effect.
The imitative wax printing system provided by the invention for reducing print paste usage amount is located at printing device below cloth cover
Water injector is set between drying chamber, atomizing spray is carried out to printed fabric, increases printed fabric reverse side humidity, improves reverse side cloth
The osmotic effect of starch adhesive material, under conditions of reaching the low hyposmosis to slurry, the consistent effect of front and back sides cloth cover printing quality.
Water injector 3 is set between printing device 2 and drying chamber 4, and is located at below cloth cover.Water injector 3 includes atomization
Nozzle 31, water supplying pipe 32, gas supply supervisor 33 and gas manifold 34, gas supply supervisor 33 are connected with gas manifold 34.Several gas supply
Branch pipe 34 is axial perpendicular to gas supply supervisor 33, and is evenly distributed on the side wall of gas supply supervisor 33.To improve the water spray to cloth cover
Effect, the direction of atomizer 31 is perpendicular to cloth cover.
Same and similar part may refer to each other between each embodiment in this specification.Especially for ... implement
For example, since it is substantially similar to the method embodiment, so being described relatively simple, related place is referring in embodiment of the method
Explanation.
Invention described above embodiment is not intended to limit the scope of the present invention..
Those skilled in the art will readily occur to of the invention its after considering specification and the disclosure invented here of practice
Its embodiment.The present invention is directed to cover any variations, uses, or adaptations of the invention, these modifications, purposes or
Person's adaptive change follows general principle of the invention and including the undocumented common knowledge in the art of the present invention
Or conventional techniques.The description and examples are only to be considered as illustrative, and true scope and spirit of the invention are by following
Claim is pointed out.
It should be understood that the present invention is not limited to the precise structure already described above and shown in the accompanying drawings, and
And various modifications and changes may be made without departing from the scope thereof.The scope of the present invention is limited only by the attached claims.
Claims (10)
1. a kind of imitative wax printing method for reducing print paste usage amount, which comprises the following steps:
Step S100: carrying out stamp pre-treatment, and fabric is made to enter flower-shaped state to be printed；
Step S200: it calculates theoretical grout consumption and modulates print paste；
Step S300: adjustment stamp job parameter carries out reactive dye to fabric and imitates wax printing flower, right before cloth cover enters drying chamber
Cloth cover is uniformly sprayed water, and is dried into drying chamber；
Step S400: it evaporates；
Step S500: final finishing.
2. the imitative wax printing method according to claim 1 for reducing print paste usage amount, which is characterized in that step S300
In, stamp speed is 25-30m/min, and printing press 6kg, atomizer is 50-70cm, atomizer at a distance from cloth cover
Air pressure be set as 0.2-0.3kg.
3. the imitative wax printing method according to claim 1 for reducing print paste usage amount, which is characterized in that step S200
In, theoretical grout consumption is calculated according to fabric breadth, production quantity and flower pattern coverage rate, formula is as follows:
Hundred meters of grout consumption (kg)=fabric breadth (m) * production quantity (m) * coverage rate (%) * empirical coefficient a/1000.
4. the imitative wax printing method according to claim 1 for reducing print paste usage amount, which is characterized in that step S100
The following steps are included: turning over seam, singing, desizing, mercerising, clot.
5. the imitative wax printing method according to claim 1 for reducing print paste usage amount, which is characterized in that step S500
The following steps are included: washing and tentering.
6. a kind of imitative wax printing system for reducing print paste usage amount, which is characterized in that including sequentially connected entering arrangment
(1), printing device (2), water injector (3), drying chamber (4) and plaiting apparatus (5), in which:
The water injector (3) is set between the printing device (2) and drying chamber (4), and is located at below cloth cover；The water spray
Device (3) includes atomizer (31), water supplying pipe (32), gas supply supervisor (33) and gas manifold (34), the gas supply supervisor
(33) it is connected with gas manifold (34)；The air inlet of the mixing chamber of the atomizer (31) is connected to the gas manifold (34)
Gas outlet, be provided with air pressure regulator (35) on the gas manifold (34), water inlet is connected to going out for the water supplying pipe (32)
The mouth of a river, the air inlet of the gas supply supervisor (33) are connected to air pump, and the water inlet of the water supplying pipe (32) is connected to tap.
7. the imitative wax printing system according to claim 6 for reducing print paste usage amount, which is characterized in that several described
Gas manifold (34) is responsible for (33) axially perpendicular to the gas supply, and is evenly distributed on the side wall of the gas supply supervisor (33).
8. the imitative wax printing system according to claim 6 for reducing print paste usage amount, which is characterized in that the water spray
Device (3) further includes pedestal (36), hydraulic cylinder (37) and bracket (38), the pedestal (36), hydraulic cylinder (37) and bracket (38)
Quantity be two, in which:
The cylinder bottom of the hydraulic cylinder (37) is bolted the pedestal (36), the piston rod (39) of the hydraulic cylinder (37)
Top connects the bracket (38)；The both ends of the gas supply supervisor (33) are separately connected two brackets (38) by pin shaft.
9. the imitative wax printing system according to claim 8 for reducing print paste usage amount, which is characterized in that the atomization
The direction of nozzle (31) is perpendicular to cloth cover.
10. the imitative wax printing system according to claim 9 for reducing print paste usage amount, which is characterized in that the mist
Changing nozzle (31) is Fan-shaped Spray Atomizer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910395458.4A CN110091580A (en) | 2019-05-13 | 2019-05-13 | A kind of imitative wax printing flower method and system reducing print paste usage amount |
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| CN201910395458.4A CN110091580A (en) | 2019-05-13 | 2019-05-13 | A kind of imitative wax printing flower method and system reducing print paste usage amount |
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Address after: 256600 Binzhou high tech Industrial Development Zone, Shandong, No. 1 new road, No. two Applicant after: Yuyue Home Textile Co., Ltd. Address before: 256600 Huanghe 5th Road and Bohai 11th Road, Binzhou City, Shandong Province Applicant before: Yuyue Home Textile Co., Ltd. |
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Application publication date: 20190806 |